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10

b.

Avoid turning downhill if possible, if not use 
extra care and go slowly.

c.

Avoid turning when going downhill, traction 
is at a minimum going downhill.

d. Do not operate with discharge side of the 

mower toward streets, buildings, play-
grounds, parking lots, other machines, ani-
mals, and other people.

e. Avoid operation or use extreme care if the 

traction surface is wet, unstable, or slip-
pery.

f.

Use extra care when grass clippings, 
leaves, pine needles, or debris are present 
as traction can be reduced.

g. Slow-down before turning and come to a 

complete stop before any zero turn maneu-
ver.

h. Do not stop machine or park machine over 

combustible materials such as dry grass, 
leaves, debris, etc.

3.

To Mow Grass and Produce a Striped Pat-
tern

a.

Pick a point on the opposite side of the 
area to be mowed (post, tree, shrub, etc.).

b.

If on an hillside, start at the bottom so that 
the turns are uphill rather than downhill.

c.

Align the mower so as to head directly 

toward the object on the far side.

d.

Slowly increase the speed of the machine 
to match cutting conditions, terrain, and 
operator familiarity with the controls and 
keep the machine headed directly toward 
the alignment object. Do not go fast as to 
reduce cut quality or to be uncomfortable 
in controlling the speed and direction of the 
machine.

e.

When approaching the other end of a strip, 
slow down or stop before turning. A U-turn 
is recommended unless a zero turn is 
required. The speed of a U-turn that will 
allow for machine controllability and mini-
mal turf defacement will be dependent on 
several factors including: the speed of the 
turn, the radius of the turn, the tire tread 
pattern, the traction coefficient of the tire to 
the traction surface, the  slope of the trac-
tion surface.

f.

Remember, a zero turn requires that the 
forward or reverse travel of the machine be 
stopped prior to the initiation of the turn or 
severe turf defacement can occur.

g.

To prevent rutting or grooving of the turf, 
change the direction that the strips are 
mowed by approximately 45 degrees the 
next and each subsequent time that the 
area is mowed.

B.Controls

1.

Engine Ignition and Start Switch:

 (See Fig-

ure 1.) Located on the instrument housing 
below the right side of the operator’s seat. 
When the key is inserted and turned clock-
wise, 45 degrees, the ignition circuit is closed. 
Turning the switch further against spring pres-
sure starts the engine. The engine will only 
start if the blade clutch switch is in the “off” 
position, the parking brake is engaged and 
the left and right steering levers are in the 
neutral, opened-out position. The key should 
always be removed from the switch if the 
operator leaves the mower’s seat.

2.

Engine Throttle Control:

 (See Figure 2.) 

Located on the left side of the mower next to 
the operator’s seat. Moving the throttle control 
from the rear to the front will increase the 
engine speed from slow to fast.

3.

Left and Right Steering Levers:

 (See Figure 

3.) These hinged levers open out to the side 
in the neutral position to permit the operator to 
be seated or to leave the mower’s seat. The 
operator, when seated, can pull the levers up 
to the operating position, a comfortable fore-
arm’s length away. These levers control all of 
the movements of the mower. Pushing both 
levers forward causes the mower to move for-
ward. Pulling both levers back causes the 
mower to move backward. Pushing one lever 
ahead of the other lever causes the traction 
wheel on the side where the lever is ahead to 
rotate faster than the other traction wheel, 
making the mower turn toward the side where 
the lever is behind. When one lever is pushed 
forward and the other lever pulled back the 
same amount, one traction wheel will turn in 
reverse and the mower will turn within its own 
length.

In order to start the engine, both steering 
levers must be opened out to the side in the 
neutral position; the parking brake must be 
engaged; and the blade clutch switch must be 
“off”. However, once the engine starts, the 
parking brake must be released before the 
operator places the steering levers into the 
operating position or the engine will 
automatically shut off. 

Note:

 The Steering Lever will return toward 

neutral when released, but they should be 
placed in neutral by the driver. If the Drive 
Handles are not placed in neutral, the tractor 
may creep.

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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