background image

21

a.

Balance inflation pressure between the 
rear tires to help maintain straight travel 
(see tire side wall for proper inflation pres-
sure).

b.

Keep the valve caps tightened to prevent 
air pressure loss.

2.

Leaking Tires:

 When a flat tire occurs, repair 

or replace immediately. The normal procedure 
is to remove the wheel and replace it with a 
spare. Take the leaking tire to a maintenance 
area and repair. If a tire is getting soft, park 
the mower on the nearest level, paved area. If 
the leaking tire is on a traction wheel, put 
blocks on each side of the opposite traction 
wheel and jack up the tire that leaks about an 
inch off the ground. Loosen and remove the 
lug nuts and remove the wheel. Mount a 
spare wheel and tire, replace the lug nuts, and 
using a torque wrench, tighten them to 60 

±

 

10 ft-lbs.

If the leaking tire is on a front caster wheel, 
block both traction wheels and raise the 
caster wheel so that the tire is an inch off the 
ground. Loosen and remove the locknut from 
the axle assembly and pull the axle assembly 
from the caster yoke. The wheel and two 
spacer sleeves will drop free. Slip the axle 
assembly through one side of the caster 
yoke, through a spacer sleeve, a spare 
wheel, the other spacer sleeve and finally 
through the other side of the caster yoke. 
Then tighten the locknut on the end of the 
axle assembly.

Lower the mower off the jack and continue 
mowing. The wheel with the leaking tire 
should be taken to the maintenance area, the 
tire inflated to 20 psi and the wheel placed in 
a large bucket of water. Carefully inspect the 
tire, rim and valve for escaping air bubbles 
which indicate a leak. Mark each leak with a 
yellow marking crayon and then deflate the 
tire to 8 psi and repeat the inspection. If the 
leaks you find are pin hole size to 1/16" 
diameter, the tire can be repaired using an 
aerosol can of tire inflater and latex sealer 
available from any auto supply store. Follow 
the directions on the can. If the leaks are 
larger than 1/16" diameter, the tire can be 
repaired with rubber plugs also available in a 
kit from any auto supply store. If the tire bead 
is damaged, a tube will have to be installed in 
the tire or the tire will have to be replaced.

3.

Creeping:

 Creeping is the slight forward or 

backward movement of the mower when the 
throttle is on and the lapbars are in the 
opened-out position. If your mower creeps do 
the following.

a. Jack up rear of unit.

b. Place Lapbars in neutral opened-out posi-

tion.

c.

Locate jam nuts. (Reference control 
assembly in parts list).

d. Loosen jam nuts on both ends of rod con-

nectors. See Control Assembly in the Illus-
trated Parts Book (ONLY if mower creeps.)

e. Start unit and push throttle all the way on.
f.

If unit creeps forward rotate rear rod con-
nectors counter-clockwise. And if unit 
creeps in reverse, rotate clockwise.

Adjust the appropriate rod connector. The 
left rod for the left side of the mower and 
the right rod for the right side of mower. 
Afterward, retighten jam nuts.

E. Brakes

While the mower is in motion, all braking is performed 
dynamically through the hydraulic pumps and traction 
motors, controlled by the two steering levers. When the 
mower is parked with the engine shut off, the hydraulic 
system locks the  traction wheels.

Note:

 

To move the mower forward or in 

reverse by pushing, you must release the 
dynamic braking. Locate the valves on the 
pump. Turn valves counter-clockwise one 
quarter turn to push the unit. After pushing 
the mower to the desired location, return both 
valves to the operating position (See photo 
below)

.

When the mower is parked with the engine running 
and the steering levers opened out in the neutral 
position, the parking brakes should be applied. The 
parking brakes are drum-type brakes mounted on 
each traction wheel.They are both engaged by the 
same operating lever.

1.

Adjustments:

 The parking brake handle is an 

overcenter lever that should engage with 
moderate force.

Note:

 

To increase parking brake capacity 

tighten the brake rods going back to the brake 
arms equally. Tighten rods one full turn and 
check parking capacity. Repeat Step.

Hydro Release Valve

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

Reviews: