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4

GENERAL SAFETY
OPERATIONS

A. DANGER

1.

Do not operate machine in confined areas 
where exhaust gases can accumulate.

2.

Do not operate machine without mower chute 
deflector in place and operational.

3.

Do not carry passengers.

B. WARNING

1. Do not operate machines under the influence 

of alcohol or drugs.

2.

Do not operate machines without all guards 
and safety devices in place and functional.

3.

Do not start machines if there are fuel or oil 
leaks or spillage — clean it up.

4.

Do not operate machines near spilled or leak-
ing fuels.

5.

Do not stop or park machine over dry leaves, 
grass, debris, etc. that could be combustible.

6.

Use extreme care when backing up.

7.

Do not operate machine on slopes greater 
than 15 degrees (27%).

8.

Do not operate machines on slopes when 
traction is reduced (wet grass, ice, soft 
ground, loose ground, leaves, pine needles, 
debris, etc.).

9.

Avoid turning downhill if possible, go slowly 
and use extra care when turning downhill.

10. Do not operate machines during reduce visi-

bility (low light, fog, rain, etc.).

11. Do not operate machines with non-approved 

attachments.

12. Do not operate machines that are dam-

aged.....have machine repaired.

13. Do not operate machines that have not been 

properly maintained.

14. Use only replacement parts that are the same 

or equivalent to the original equipment.

15. Do not modify machines or any of their com-

ponents, especially the engine governor!

16. Do not operate machine for more than 2 hours 

without hearing protection.

C. CAUTION

1.

Use proper protective equipment when oper-
ating machine (gloves, boots, and hearing 
protection are recommended).

2.

Read entire machine Operator’s Manual.

3.

Make sure operators are fully trained in the 
safe use of the machine.

4.

Follow all safety instructions when using the 
machine.

5.

Keep all safety signs legible and properly 
installed.

6.

Do not check for hydraulic leaks with any part 
of the body.

7.

Do not add fuel to a machine when the engine 
is running and/or the exhaust system is hot.

8.

Keep machine clean and free of debris, grass, 
leaves, oil, grease, etc.

9.

Place lap bars in neutral/start position, set 
park brake, disengage P.T.O., turn engine off, 
and remove ignition key before you dismount 
from machine.

10. Use machines laterally or diagonally across 

slopes, avoid going downhill when possible.

11. Go slowly and use extra care when descend-

ing slopes.

12. Disengage P.T.O. when crossing surfaces 

such as asphalt, concrete, loose ground, 
sand, gravel, etc.

13. Use extra care when loading and unloading 

machines from trucks or trailers.

SAFETY PRECAUTIONS

A. General

1.

Read this Operator’s Manual before starting 
the mower. Study the controls and learn the 
proper sequence of operation.

2.

Do not allow anyone to operate or maintain 
this machine who has not read this manual. 
Never permit children to operate this machine.

3.

Never carry passengers.

4.

Do not remove any shields, guards or safety 
devices. If a shield, guard or safety device is 
damaged or does not function, repair or 
replace it before operating the mower.

5.

Always wear safety glasses and safety shoes 
when operating or maintaining this mower. Do 
not wear loose-fitting clothing.

6.

Disconnect the spark plug wires and remove 
the key from the ignition to prevent the engine 
from accidentally starting before performing 
any maintenance on this mower.

7.

Never run the engine indoors without ade-
quate ventilation. Exhaust fumes are deadly.

8.

To avoid serious burns, do not touch the 
engine, exhaust pipe or muffler while the 
engine is running or until it has cooled after it 
has been shut off.

9.

The liquid in the battery is dilute sulfuric acid. 
Always wear safety glasses and rubber gloves 
when working on the battery. Do not overfill 
the battery.

10. Lead-acid batteries generate hydrogen and 

oxygen gases which form an explosive mix-
ture. Keep sparks and flames away at all 
times.

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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