Crary CWS 1010, Owner'S Manual, Page: 4 / 56

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TABLE OF CONTENTS
DESCRIPTION PAGE DESCRIPTION PAGE
inTRoducTion ............................................. 1
SafeTY .......................................................... 2
2.1 SAFETY ALERT SYMBOL ............................................................ 2
2.2 GENERAL SAFETY....................................................................... 3
2.3 OPERATING SAFETY ................................................................... 4
2.4 MAINTENANCE SAFETY ............................................................. 4
2.5 HYDRAULIC SAFETY ................................................................... 5
2.6 PTO SAFETY ................................................................................5
2.7 TRANSPORT SAFETY .................................................................. 6
2.8 STORAGE SAFETY ...................................................................... 6
2.9 ASSEMBLY SAFETY ..................................................................... 6
2.10 SAFETY DECALS .........................................................................6
2.11 SIGN-OFF FORM ..........................................................................7
SafeTY decalS ........................................... 8
aSSemblY ..................................................... 9
4.1 REEL ARM MOUNT ...................................................................... 9
4.1.1 LEFT HAND.........................................................................9
4.1.2 RIGHT HAND .................................................................... 10
4.2 MANIFOLD .................................................................................. 11
4.3 AIR TUBES ..................................................................................12
4.4 ELECTRIC ACTUATOR .............................................................. 13
4.5 HEADER PREPARATION ........................................................... 13
4.6 GEARBOX/FAN MOUNT-PRE 1993 SERIES ............................. 14
4.7 GEARBOX/FAN MOUNT-1993/1994 SERIES
(15-22.5 FT. HEADERS) ............................................................. 16
4.8 GEARBOX/FAN MOUNT-’95 AND LATER SERIES
(15-22.5 FT. HEADERS) ............................................................. 18
4.9 GEARBOX/FAN MOUNT-1993 AND LATER SERIES
(25-30 FT. HEADERS) ................................................................ 20
4.10 RIGHT HAND DRIVE KIT-PRE 1993 SERIES ............................ 22
4.11 RIGHT HAND DRIVE KIT-1993/1994 SERIES (15-22.5 FT.
HEADERS) ..................................................................................24
4.12 RIGHT HAND DRIVE KIT-1995 AND LATER SERIES
(15-22.5 FT. HEADERS) ............................................................. 26
4.13 RIGHT HAND DRIVE KIT-1993 AND LATER SERIES
(25-30 FT. HEADERS) ................................................................ 28
4.14 ELECTRICAL WIRING ................................................................ 29
4.15 FAN HOSE ASSEMBLY .............................................................. 30
4.16 OPTIONAL EQUIPMENT ............................................................ 32
4.16.1 NEUTRAL DRIVE SHAFT ............................................... 32
4.16.2 GEARBOX/FAN EXTENSION ......................................... 32
opeRaTion ................................................. 34
5.1 MACHINE COMPONENTS ......................................................... 35
5.2 INITIAL ADjUSTMENTS ............................................................. 36
5.2.1 MANIFOLD ADjUSTMENT ............................................... 36
5.2.2 TORQUE LIMITER ............................................................ 36
5.3 PRE-OPERATION CHECKLIST .................................................. 37
5.4 MACHINE BREAK-IN .................................................................. 37
5.4.1 PRE-START INSPECTION ............................................... 37
5.4.2 AFTER OPERATING FOR 2 HOURS ............................... 37
5.4.3 AFTER OPERATING FOR 10 HOURS ............................. 37
5.5 NEUTRAL DRIVE SHAFT (OPTIONAL)...................................... 37
5.6 CONTROLS.................................................................................38
5.7 OPERATING HINTS .................................................................... 39
5.8 TRANSPORTING ........................................................................39
5.9 STORAGE ...................................................................................40
SeRvice & mainTenance ........................ 41
6.1 MAINTENANCE CHECKLIST ..................................................... 41
6.2 FLUIDS AND LUBRICANTS........................................................ 41
6.3 GREASING..................................................................................42
6.4 GEARBOX OIL ............................................................................42
6.5 PTO LUBRICATION .................................................................... 43
6.6 FAN HOUSING AND AIR HOSE ................................................. 43
6.7 TORQUE LIMITER (SLIP CLUTCH) ........................................... 43
TRoubleShooTing .................................. 47
SpecificaTionS ......................................... 48
8.1 FAN PERFORMANCE DATA ....................................................... 48
8.2 BOLT TORQUE ...........................................................................49