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Crary CWS 1010, Owner'S Manual, Page: 23 / 56

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Crary CWS 1010 Owner'S Manual Download Page 23

PN 26037-00   R072208

19

ASSEMBLY

4.8   geaRbox/fan mounT - ‘95 and laTeR SeRieS (15-22.5 fT. headeRS)

Figure 16, Gearbox/fan mount (1995 and later headers 15’-22.5’)

Summary of Contents for CWS 1010

Page 1: ...OWNER S MANUAL RECORD SERIAL NUMBER HERE CASE IH 1010 1020 Manual P N 26037 00 Rev 072208 Companion to P N 26038 00 SN Range 709608 A00808...

Page 2: ...m their expected use in a reasonably safe manner Safety considerations shall be an integral and high prior ity part of all engineering design analysis and judgments involving Crary products It is our...

Page 3: ...ems including but not limited to bearings belts pulleys filters 2 and chipper knives This warranty does not cover normal maintenance service or adjustments 3 This warranty does not cover depreciation...

Page 4: ...RIVE KIT 1993 1994 SERIES 15 22 5 FT HEADERS 24 4 12 RIGHT HAND DRIVE KIT 1995 AND LATER SERIES 15 22 5 FT HEADERS 26 4 13 RIGHT HAND DRIVE KIT 1993 AND LATER SERIES 25 30 FT HEADERS 28 4 14 ELECTRICA...

Page 5: ...owners Call your Crary dealer or distributor if you need assistance information or additional copies of the manuals Many people have worked on the design production and delivery of this machine They...

Page 6: ...avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe prac tices CAUTION Indicates a potentially ha...

Page 7: ...o has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do...

Page 8: ...requisite for the safest 11 operation of your machine Maintenance including lubrica tions should be performed with the machine stopped and locked out Read and understand the Owner s Manual and all saf...

Page 9: ...ulic fluid piercing the skin surface Before applying pressure to the system make sure all com 8 ponents are tight and that lines hoses and couplings are not damaged Keep bystanders especially children...

Page 10: ...re that the installation area is clean and dry 1 Be sure temperature is above 50 F 10 C 2 Decide on the exact position before you remove the back 3 ing paper Remove the smaller portion of the split ba...

Page 11: ...lse to operate this equipment until such information has been reviewed Annually review this in formation before the season start up Make these periodic reviews of SAFETY and OPERATION a standard pract...

Page 12: ...hat area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY REMEMBER If safety decals have been damaged removed or become illegible or parts have been replaced without safety decals new deca...

Page 13: ...ween the reel arm mount plates 3 and install it in the top hole with a 1 2 x 3 bolt washers and nut Insert the LH reel mount assembly into the arm mount 4 tube Attach the notched end of the adjustment...

Page 14: ...3 and install it in the top hole with a 1 2 x 3 bolt washers and nut Insert the RH reel mount assembly into the arm mount 4 tube Attach the notched end of the adjustment strap to the arm 5 mount tube...

Page 15: ...lock nuts for each end Figure 5 Install the baffle plate between the right and center sections The hole of the baffle plate should be on the bottom Make sure the air holes of all sections are pointing...

Page 16: ...s in the manifold hole to maintain proper tube alignment Secure the U bolt with two 5 16 flange nuts Torque to 4 17 ft lbs Repeat procedure for all air tubes making sure to alternate 5 long and short...

Page 17: ...outside edge of the RH tire and the RH inside edge of the header in order to mount the standard fan gearbox Agearbox fan extension kit can be purchased for headers smaller than 20 on combines with du...

Page 18: ...gure 12 with 1 2 x 1 1 4 serrated flange bolts washers and nuts Do not tighten at this time Lift the gearbox fan into position using a floor jack or over 5 head hoist and attach to the mounting plates...

Page 19: ...PN 26037 00 R072208 15 ASSEMBLY 4 6 gearbox fan mount PRE 1993 SERIES Figure 12 Gearbox fan mount pre 1993 series...

Page 20: ...o position using a floor jack or over 5 head hoist and attach to the mount plates with four 1 2 bolts and washers Do not tighten at this time Check the gearbox and if necessary fill the gearbox with 6...

Page 21: ...PN 26037 00 R072208 17 ASSEMBLY 4 7 gearbox fan mount 1993 1994 SERIES 15 22 5 ft headers Figure 14 Gearbox fan mount 1993 1994 series headers 15 22 5...

Page 22: ...n into position using a floor jack or over 5 head hoist and attach to the mounting plates with four 1 2 bolts and washers Do not tighten at this time Check the gearbox and if necessary fill the gearbo...

Page 23: ...PN 26037 00 R072208 19 ASSEMBLY 4 8 gearbox fan mount 95 AND LATER SERIES 15 22 5 ft headers Figure 16 Gearbox fan mount 1995 and later headers 15 22 5...

Page 24: ...se a jack or hoist to position the gearbox inside the gearbox 5 mount assembly Attach the gearbox using four 1 2 x 1 1 4 serrated flange bolts Torque to 75 ft lbs Using four 1 2 x 1 bolts install a sh...

Page 25: ...PN 26037 00 R072208 21 ASSEMBLY 4 9 gearbox fan mount 1993 AND LATER SERIES 25 30 ft headers Figure 18 Gearbox fan mount 25 30 1993 and later series...

Page 26: ...and washers Figure 19 Check for shaft alignment up and down and in and out 5 Tighten the bolts securing the gearbox mounting plates to the gearbox and the bolts securing the gearbox mounting plates t...

Page 27: ...PN 26037 00 R072208 23 ASSEMBLY 4 10 right hand drive kit PRE 1993 series Figure 19 RH drive kit Pre 1993 series...

Page 28: ...vicing adjusting repairing or unplugging WARNING Slide torque limiter clutch onto RH end of gearbox drive shaft 6 and align with sprocket on auger drive shaft Insert 5 16 key into keyway on clutch and...

Page 29: ...PN 26037 00 R072208 25 ASSEMBLY 4 11 right hand drive kit 1993 1994 SERIES 15 22 5 ft HEADERS Figure 21 RH drive kit 1993 1994 series 15 22 5 headers...

Page 30: ...ely until the heads bottom out Torque to 65 in lbs Slide torque limiter clutch onto RH end of gearbox drive shaft 6 and align with sprocket on auger drive shaft Insert 5 16 key into keyway on clutch a...

Page 31: ...PN 26037 00 R072208 27 ASSEMBLY 4 12 right hand drive kit 1995 AND LATER series 15 22 5 ft HEADERS Figure 23 RH drive kit 1995 and later 15 22 5 headers...

Page 32: ...32 holes through the header using the holes in the 3 bearing mount bracket as a guide These holes will be used to reinstall the OEM drive shaft shield and door assembly Slide the RH drive shaft throug...

Page 33: ...ound wires Route the long harnesses along the combine and header 4 to the actuators 15 Amp Manifold Tilt 6 Amp Air Volume and plug in Mount the intermediate harness connectors to a convenient 5 locati...

Page 34: ...end of the 45 degree 2 elbow Then slide the 45 degree elbow over the back end of the hose connector weldment Point the elbow toward the fan Insert an elbow support band from the flex hose into the 45...

Page 35: ...PN 26037 00 R072208 31 ASSEMBLY Figure 27 Air hose installation 4 15 FAN HOSE ASSEMBLY...

Page 36: ...extension to combine 3 Refer to sections 4 6 4 9 for fan gearbox installation a instructions Select appropriate support bracket for combine b model Bolt mounting bracket onto header c Remove upper RH...

Page 37: ...10 15055 NUT 3 4 NF CASTLE ZP 1 11 15097 WASHER 1 2 SAE FLAT ZP 8 12 15098 WASHER 3 4 SAE FLAT ZP 1 13 15099 WASHER 7 8 SAE FLAT ZP 2 14 15332 SCREW 1 4 20 X 1 4 SET 1 KIT GEARBOX FAN EXTENSION OPTIO...

Page 38: ...ed RPM by the gear ratio of the gearbox Do not run the fan without back pressure Close the but 11 terfly valve on the fan if the flex hose is disconnected operation Section 5 Follow all safety instruc...

Page 39: ...o enhance the performance of your pickup reel by moving the crop off the sickle towards the header auger or belt Proper adjustment of the air volume and direction will increase the performance of your...

Page 40: ...ted prior to use IMPORTANT adjusting the torque limiter After the torque limiter has slipped it must be adjusted to the ten sion required to operate the header The goal of this procedure is to have th...

Page 41: ...ing may be needed depending upon disc wear Run in is recommended at the start of the season see section 5 2 2 5 4 2 After operating for 2 hours Re torque fasteners and hardware 1 Check that all safety...

Page 42: ...itch to the FORE position extends the 1 shaft of the electric actuator This directs the air tubes towards the back of the header Moving the toggle switch to theAFT position retracts the shaft 2 of the...

Page 43: ...ing smoothly 3 across sickle Gradually increase air until smooth crop flow across the 4 sickle is achieved Remember more air uses more horsepower 5 Gradually adjust air position fore and aft until opt...

Page 44: ...ng and prevent rusting during the storage period Rotate all moving parts to distribute lubricant to all surfaces Apply a light coat of grease on the shafts 6 Check the cutterbar reel area and drives f...

Page 45: ...ING AND AIRWAY YEARLY C GEARBOX OIL CONDITION OF FRICTION DISC TORQUE LIMITER SLIP CLUTCH 6 1 MAINTENANCE CHECKLIST Along with a servicing interval perform a visual inspection Maintenance personnel ca...

Page 46: ...ase remove and clean thoroughly 5 Also clean lubricant passageway Replace fitting if neces sary 6 2 fluids and lubricants 6 3 GREASING CHECKING THE GEARBOX OIL LEVEL Check the gearbox oil level daily...

Page 47: ...he 8 clutch slips momentarily upon initial startup and then con tinues to operate normally Figure 37 Checking fan housing and air hose Figure 38 Torque limiter slip clutch Figure 39 Slip clutch compon...

Page 48: ...art 3 Remove the chains from the machine for cleaning and lubri 4 cation at the end of every season Soak roller chains in diesel fuel to clean Dry and then oil chain thoroughly Stamped on chain link s...

Page 49: ...drive parts Place spring clips on master links so that the closed end is 4 facing the direction of travel Figure 41 Tighten bolts on gearbox mounting bolts to 75 ft lbs 5 Re install chain drive shield...

Page 50: ...e of the gearbox Follow reverse assembly procedure from sections 4 11 4 12 RH drive kit installation Back off the three adjusting screws four full turns 2 Remove the adjusting nut spring retainer spri...

Page 51: ...bar Adjust manifold so that air flow is directed more at cutter bar to keep it clean Clean debris from rotary screen Check for and clear obstruction from flex hose or manifold Check butterfly position...

Page 52: ...pecifications 8 8 1 fan performance data Efficiency Pressure Horsepower 4000 3000 2000 1000 CFM 10 20 30 40 50 4500 RPM FORWARD CURVE 8 OUTLET FAN ROTOR SIZE 16 50 DIA X 3 00 WIDE STATIC PRESSURE HORS...

Page 53: ...SAE 8 N m Ft lb N m Ft lb N m Ft lb 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3 8 27 20 41 30 61 45 7 16 41 30 68 50 95 70 1 2 68 50 102 75 149 110 9 16 97 70 149 110 203 150 5 8 122 90 203 150 3...

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Page 56: ...237 12th St NW P O Box 849 West Fargo ND 58078 0849 PH 1 800 247 7335 FAX 701 282 9522 www crary com...

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