C25000 O&S Manual
37
C25000-OM-EN-05
Section 5: Service information
INTRODUCTION
Routine maintenance may be carried out by the users/operators, but only if
the correct facilities and replacement parts, e.g. filters are used.
The service intervals are given in operating hours (recorded on the lift truck
meter) and in calendar time.
Service the machine at the interval that occurs first. These intervals are based
on normal operation of 8 hours per day. The time intervals must be decreased
from the recommendations in the maintenance schedule for the following
reasons: -
If the lift truck is used more than 8 hours per day.
If the lift truck must work in dusty operating conditions.
Combi-Lift trucks are built with quality components, the use of inferior spare
parts can result in inadequate safety and poor reliability. Only use genuine
approved parts.
5.1: Initial service at 100 Hours
Change engine oil & oil filter.
Replace fuel filter.
Check automatic belt tensioner.
Replace element in high pressure hydraulic inline filter – drive circuit.
Replace element in high pressure hydraulic inline filter – steering & hydraulic
functions circuit.
Replace return filter.
Check hydraulic oil level.
Check coolant level.
Check the machine for hydraulic, coolant and fuel leaks.
Check air cleaner and replace if necessary.
Check all mast carriage-bearing lock nuts are tight.
Check all bolts and fittings are tight.
Check radiator, and if necessary, clean fins
Grease all points indicated on grease point chart
Check all wheel nuts for tightness.
Check mast chains; lubricate and adjust if required.
N
OTE
:
Lubricate all grease points weekly.
(See 5.12: grease point chart).
N
OTE
:
Inspect the hydraulic functions circuit high pressure filter visual
indicator weekly.
(See 5.3: changing hydraulic oil filters).
Note
All grease points indicated on the grease point chart MUST be greased
weekly using appropriate EP2 Grease
