Colorjet AURAJET II Series Installation And Troubleshoot Manual Download Page 1

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Summary of Contents for AURAJET II Series

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Page 2: ...ies II machine without anyone else assistance The information provided in this document ensures its uniqueness and language quality For safe and proper use of the product please read this document car...

Page 3: ...king List Details 9 8 Unpacking the Printer Box 11 9 Assembling Printer 12 10 Head Installation 18 11 Ink Filling 23 12 Installing Printer Manager 29 13 Advanced Operations 36 Quality 36 Head Paramete...

Page 4: ...r Not Showing READY 58 Print Stop During Printing 58 Print is Blur 60 Lines in Print 61 Printed Image is Shifting or Junk Printing 64 Heaters Not Working 65 Ink Not Reached to the Damper 65 Head Not F...

Page 5: ...Page 4 AuraJet Series II 1 Site Layout The site layout of the printer is shown as below Fig 1 Displaying the Site Layout...

Page 6: ...Tool Requirements The tool requirements for printer installation are given as follow Microscope or magnifying lens Head alignment screw driver Head height adjustment screw driver Allen key set Taper...

Page 7: ...s Ventilation In order to prevent the danger caused by volatile gas accumulation the storage room must have sufficient ventilation Note Solvent gas specific gravity is greater than the air it would ac...

Page 8: ...nstructions for better use and long life of the printer Prepare the site as per the requirements like environmental temperature Configure PC as per the given system specification viz RAM operating sys...

Page 9: ...not in use o Assemble the printer in the specified site area with relevant temperature and humidity o Proper power cable fitting and port availability Print Head o Don t touch the print heads o Avoid...

Page 10: ...ories Box Cartridges 4 8 NOS Cartridge Support Brackets Dummy Box Upper Lower Heater Panels Box 6 Box 7 Box 8 Truss 1 TakeUp System Machine Legs Pillars Supply System Brackets Main Body L Support Brac...

Page 11: ...he printer s box is shown as follow Fig 2 The Front View of the Printer s Box The back view of the printer s box is shown as follow Fig 3 The Back View of the Printer s Box Box No 6 Box No 5 Box No 8...

Page 12: ...ure The printer s box and its dimensions are shown as follow Open the top cover and remove the side walls as shown below Now you can see that the main box contains several sub boxes These boxes consis...

Page 13: ...y concerns the assembling process requires at least 6 persons Follow these steps to assemble the printer Step 1 Fix the screws with slider nuts in the bridge section as shown below Step 2 Assemble the...

Page 14: ...the printer and place it on the stands as shown below Step 5 Press the locking device on the wheel till it touches the ground as shown below Step 6 Place the upper body of the printer on the stand so...

Page 15: ...I Step 7 Fix the media supply brackets as shown below Step 8 Insert the pipes into both sides of the supply brackets as shown below Step 9 Insert the supply pipes into the other side bracket and fix t...

Page 16: ...II Step 10 Install the waste bottle holder as shown below Step 11 Fix the extended heater mounting brackets as shown below Step 12 Fix the extended heater base cover Step 13 Fix the heater controller...

Page 17: ...ge 16 AuraJet Series II Step 14 Fix both the extended heaters as shown below Step 15 Fix the Take Up assembly on the base stand legs as shown below Step 16 Fix the ink cartridge supporter as shown bel...

Page 18: ...Page 17 AuraJet Series II Step 17 Install the sublimation kit If applicable as shown below...

Page 19: ...all the print head Step A Keep Ready the Head Fixing Screws Note Use the screw driver provided with the printer Step B Loose the Head Aligning Plates Screws Step C Insert Head Cables in the Head Conne...

Page 20: ...ead is shown below Fig 7 The Head Carriage Plate for Single Print Head Fix the print head on the Head Carriage Plate Refer to Fig 8 Fix the print head screws gently with the help of screw driver provi...

Page 21: ...Head Dampers Follow these steps to ready the head dampers 1 Insert the nut into the damper pipe 2 Insert the o ring into the damper pipe 3 Insert the pipe in the damper 4 Fix the nut with the damper...

Page 22: ...milarly fix other dampers on the print head Step G Connect the Head Cable to the Head Board Gently insert the other end of the head cables in the head board by following the cables orientation Connect...

Page 23: ...e Connection In the above diagram the connection between the head board and head cables are shown Thus it is advisable to carefully observe the connection diagram and establish the connection by match...

Page 24: ...Follow these steps to fill ink in the cartridges Step A Insert Cartridges in the Cartridge System The Cartridge System is shown in the below figure Fig 13 Displaying the Cartridge System Insert a car...

Page 25: ...e image below Fig 15 Displaying the Inserted Cartridge Insert the ink bottle in the cartridge Refer to Fig 16 by gently pushing it By holding the ink bottle and pushing it down move the knob anti cloc...

Page 26: ...ead If the Captop is not aligned correctly with the print head then ink will not be sucked up by the captop and also not reach to the dampers The Captop is shown in the figure below Fig 17 Displaying...

Page 27: ...shown below Fig 19 Selecting the Head Cleaning 4 Select the Clean Head option from the list as shown below Fig 20 Selecting the Clean Head option The list of print heads appears on the screen from whe...

Page 28: ...reasons in which you need to adjust the settings between the captop and the print head are given as follows Case 1 When the captop and the print head are not centrally aligned In such case loose the s...

Page 29: ...Page 28 AuraJet Series II The clean parameter settings window is shown in the below image Fig 23 The Clean Parameter Settings Window...

Page 30: ...Double click on the DotNet_FrameWork_4 icon to start the installation process The User Account Control window appears as shown below Fig 24 The User Account Control Window Step 3 Click on the Yes butt...

Page 31: ...rame Work Installation Now the installation process gets started and the Setup window appears on the screen Step 4 Click on the Install button on the Setup window The Installation Progress window appe...

Page 32: ...window Now the DotNet Framework 4 is installed in your system Let s discuss the installation of the printer manager software Follow these steps to install the printer manager software Step 1 Insert th...

Page 33: ...2 Click on the Next button to start the installation of the printer manager Refer to Fig 30 The Select Installation Folder window appears as shown below Fig 31 The Select Installation Folder Window S...

Page 34: ...on Window Step 4 To confirm the printer manager installation click on the Next button Refer to Fig 32 The User Account Control window appears on the screen as shown below Fig 33 The User Account Contr...

Page 35: ...cess When the installation process completed the Next button gets enabled Step 6 Click on the Next button to complete the installation process Refer to Fig 34 Now the installation of Printer Manager i...

Page 36: ...on the desktop To open the Printer Manager screen double click on it The Printer Manager window appears as shown below Fig 36 Displaying the Printer Manager Window Note To open the printer manager win...

Page 37: ...g the Quality option from the menu list the following screen appears as shown below Fig 37 Options for Enhancing Printing Quality The description of some options related to the quality is given as fol...

Page 38: ...the Feather Level Option Note Prefer to select the Feather Strong and Feather SupStrong Feather Huge along with Feather Intensity option Head Parameters The head firing parameter can be controlled us...

Page 39: ...checks one by one in the upcoming sections Dot Test This test checks the dot placement accuracy of each color Cyan Magenta Yellow and Black to enhance the quality of printing This test is not mandato...

Page 40: ...gnifies the position of other colors Cyan Magenta and Yellow with reference to the K If the print head is not parallel with the head plate viewed from the top then the base color line will not exactly...

Page 41: ...ch the printing quality gets hampered The most basic reason is that printing platform is not smooth enough To verify the situation the user can try to print the same on the different position of the p...

Page 42: ...Now the spacing gets corrected and heads are aligned properly Feed Adjustment The Feed Adjust test is used for the printer step calibration that is performed to verify and correct the media feeding Th...

Page 43: ...ult Let s assume that the printer has only one head In the above figure check all the patterns select the best one and input the value into LCD control panel As per the above test result 0 is the best...

Page 44: ...hat fill this correction value in the given field using the LCD control panel Moreover you should calibrate the printer for each mode in which printing has to be done Note Horizontal Adjustment test s...

Page 45: ...head is aligned in two ways viz physical and software alignments The print head alignment categorization is shown as follow Physical Alignment Use this section if print head is not installed in the p...

Page 46: ...Head Slant Test Horizontal Adjustment Includes Left Right and Bi Direction Feed Adjustment Head Interleave 1st Head Head Slant 1st Head Head Interval Adjusting 2nd head Head Interleave Adjusting 2nd h...

Page 47: ...e the service mode Step 1 Press the Menu key Step 2 Select the System option from the menu list as shown below Fig 50 Selecting the System Option Step 3 Enter the password or contact Head Office HO fo...

Page 48: ...electing the Adjustment Option The list of calibration options viz Dot Check Interleave Check Head Slant Check and more as shown below Fig 53 Displaying the Head Calibration Options Step 3 Select the...

Page 49: ...5 The Head Space Alignment Select the High Speed option from the screen Refer to Fig 55 Select the VSD 3 option from the list as shown below Fig 56 The List of High Speed Options The Correction Value...

Page 50: ...Fig 58 and then select the media type On selecting the media type the following screen appears as shown below Fig 59 The Pass Correction Value Screen Select the Print High option to execute the print...

Page 51: ...pears as shown below Fig 60 The Horizontal Adjustment Screen If the Left Alignment option is selected then the following screen appears as shown below Fig 61 The Left Alignment Similar for the Right A...

Page 52: ...dia position Feed Adjust value has to be adjusted in decimal format up to two decimal places Don t Don t power off the machine from the main power to avoid head dryness during shut down from the ON OF...

Page 53: ...Capping sensors are not working 6 Capping and Wiping Motors not working 7 Carriage or Motor belt is cut OFF 8 Main Board is faulty or it s settings are incorrect 9 Head Board is faulty Remedial Actio...

Page 54: ...of the Wiper and Capping station b Replace any part of it if required Case 3 Carriage Motor not ON or Faulty a Check and fix the Power Connector b Replace the Carriage Motor if required Procedure Ste...

Page 55: ...ey on the Carriage Motor as shown below Fig 66 Removing the Pulley a Remove the Carriage Motor gently b Fix a new Carriage Motor by reversely performing all the above mentioned steps Now the old Carri...

Page 56: ...thly b Check the Connector and fix it if loosen or not connected c Replace Motors capping and wiping if required Procedure Steps to change the Capping Motor a Loosen the Grub Screw on the Motor Gear a...

Page 57: ...a Loosen both screws on the Motor Bracket as shown below Fig 69 Loosing the Wiping Motor Screws Now the Wiping Motor can easily be removed b Loosen all the four screws available on the back side of th...

Page 58: ...t a Replace the Main Board and gets corrected its factory settings The Main Board is shown in the image below Fig 70 Displaying the Main Board Case 9 Head Board is Faulty a Replace the Head Board if r...

Page 59: ...sfer 3 Ground wire is disconnected 4 Encoder Scale is having ink stains 5 Encoder Sensor is faulty 6 Pulley teeth wear out or belt is slipping 7 Ripped file is having error 8 Front Glass Door gets act...

Page 60: ...above given steps Case 5 Check and replace Encoder Sensor Procedure Steps to replace the Encoder Sensor a Disconnect the ink pipes from the Y connectors as shown below Fig 74 Disconnecting the Ink Pi...

Page 61: ...e if required Print is Blur Reasons 1 Improper head alignment 2 Heaters are not working 3 Recommended ink not used 4 Ink stored at unfavorable environment Remedial Actions Case 1 Calibrate the printer...

Page 62: ...oth ends of the Heater Cover b Disengaged the Heater Connector c Remove the Heater by peeling it off d Replace the heater by reversely following the above mentioned steps 5 Pre Heater Procedure a Remo...

Page 63: ...d Alignment section Case 4 Tighten the Connectors from both places viz motor side and main board Case 5 Check or replace the Grid Roller Shaft if required Case 6 Replace the Wiper Procedure Steps to r...

Page 64: ...Control Panel connector by removing it c Disconnect the Power ON OFF connector d Remove both screws on the Control Panel board e Remove the motor cover by loosing the four screws as shown below Fig 78...

Page 65: ...he motor and replace it by reversely following all the above given steps Printed Image is Shifting or Junk Printing Reasons 1 Pulley or belt is slipping 2 Data Cable is faulty 3 Encoder Scale is havin...

Page 66: ...t correct 7 Cartridge needle can be jam 8 Captop is not aligned properly with the Print Head 9 Cleaning parameters is incorrect Remedial Actions Case 1 Check and refill ink in cartridges Case 2 Check...

Page 67: ...Refer to the Nozzle Testing section Case 2 Check or correct the power supply requirements Case 3 Check and refill ink cartridges Case 4 Enable the Print Head Case 5 Replace the Print Head if not worki...

Page 68: ...81 Loosing the Tensioner Screws b Remove both screws on the Carriage Plate from both ends as shown below Fig 82 Removing the Carriage Plate Screws c Separate the Carriage Belt and Belt Mounting Brack...

Page 69: ...above mentioned steps Double Pulley Procedure a Remove the Carriage belt Refer to Carriage Belt replacement steps b Loosen all the four screws on the motor to loose the Pulley as shown below Fig 84 Lo...

Page 70: ...b Switch OFF the printer c Remove the front and top covers of the Carriage d Remove the Y connectors from the Pipe Separator Unit as shown below Fig 85 Displaying the Y Connector e Remove the Print H...

Page 71: ...ffice HO Ink Spot in Printing Reasons 1 Dust particles stuck in head nozzle 2 Media is not properly fixed over the bed 3 No ink in dampers Remedial Actions Case 1 Clean the dust particles Procedure St...

Page 72: ...move all the Blower and replace it by reversely following all the above mentioned steps Case 3 Check ink level in cartridges and refill it if required Cleaning Pump not Working Reasons 1 Improper conn...

Page 73: ...OUT connectors gently as shown below Fig 89 Displaying IN OUT Connectors c Remove both screws on the Pump bracket Refer to Fig 89 d Remove all the screws four screws available on the back side of the...

Page 74: ...the Print Stop During Printing section Case 3 Replace the Encoder Sensors Refer Case 5 of the Print Stop During Printing section Bed Suction Blower not Working Reasons 1 Loose connection in Pin 7 of t...

Page 75: ...ed by the BYHX initialization define STATUS_SVC_EEPROM_CHK STATUS_SVC 16 The BYHX Tool checks that the EEPROM is not passed define STATUS_SVC_SDRAM_CHECK STATUS_SVC 7 The SDRAM is not passed define ST...

Page 76: ...nter end point or image size is very big define STATUS_FTA_DSPINITS1 STATUS_FTA 10 This error occurs when the first stage of motion control is not passed the initialization define STATUS_FTA_DSPINITS2...

Page 77: ..._SW1 STATUS_FTA 25 This error occurs due to Internal error as the blank band and y distance 0 define STATUS_FTA_UILANGUAGE_NOT_MATCH STATUS_FTA 27 This error occurs when the language used on the UI is...

Page 78: ...n is not supported or wrong define STATUS_FTA_EPSON_HEAD_BAD STATUS_FTA 37 This error occurs due to the EPSON print head error define STATUS_FTA_EPSON_HEAD_FPGA_ERR STATUS_FTA 38 This error occurs due...

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Page 80: ...For Any Query Please Contact Us www colorjetgroup com Call on 91 120 4548195 Email on info colorjetgroup com For Ink Enquiry sales colorjetgroup com For Support support colorjetgroup com...

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Colorjet AURAJET II Series, Installation And Troubleshoot Manual

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