Cold Jet 514635 User Manual Download Page 75

Page: 75 / 105

Tag-numbers for R1000

P322-1-18872-G

513757

CONTROL BOX, R1000, 400V AC 3PH 50HZ CE / 480V AC 3PH 60HZ UL

06-02-18

ASPECT

ASPECT DESCRIPTION

TAG

FUNCTION

ACTUATOR

TAG DESCRIPTION

PART NUMBER DESCRIPTION

DATASHEET

Digital I/O

Analog I/O

R1000=G03

Conveyor infeed to Flow wrapper

-MA1-BG2

Reed switch 2 for pneumatic cylinder 1

504789 Reed switch BMF 305K-R-PS-F-3-S49-00,2

Datasheet\Datasheet_PV124136.pdf

R1000=G03

Conveyor infeed to Flow wrapper

-MA2

=G03-MA2-F

=CA01-Q6-K1

Pneumatic cylinder 2 for infeed conveyor

R1000=G03

Conveyor infeed to Flow wrapper

-MA2

=G03-MA2-R

=CA01-Q6-K2

R1000=G03

Conveyor infeed to Flow wrapper

-MA2-BG2

Reed switch 2 for pneumatic cylinder 2

504789 Reed switch BMF 305K-R-PS-F-3-S49-00,2

Datasheet\Datasheet_PV124136.pdf

R1000=G03

Conveyor infeed to Flow wrapper

-MA3

=G03-MA3-F

=CA01-Q7-K1

Pneumatic cylinder 3 for infeed conveyor

R1000=G03

Conveyor infeed to Flow wrapper

-MA3

=G03-MA3-R

=CA01-Q7-K2

R1000=G03

Conveyor infeed to Flow wrapper

-MA3-BG2

Reed switch 2 for pneumatic cylinder 3

504789 Reed switch BMF 305K-R-PS-F-3-S49-00,2

Datasheet\Datasheet_PV124136.pdf

R1000=G04

Conveyor outlet

R1000=G04

Conveyor outlet

-M1

Motor for outlet conveyor

Worm gear Motovario with el. Motor NMRV050-U20-0,37kW, 480V, IP55, B14, UL

R1000=G04

Conveyor outlet

-M1-K1

forward

Frequency inverter Omron MX2

EtherCat

R1000=G04

Conveyor outlet

-BG1

Limit switch

Snap Action Limit Switch, Zinc Alloy, NO/NC, Telemecanique ZC ZCE01 + ZCY55

Datasheet\ZCMD21L2_document.pdf

R1000=G04

Conveyor outlet

-BG2

Limit switch

Snap Action Limit Switch, Zinc Alloy, NO/NC, Telemecanique ZC ZCE01 + ZCY55

Datasheet\ZCMD21L2_document.pdf

R1000=G04

Conveyor outlet

-MA1

=G04-MA1-F

=CA01-Q8-K1

Pneumatic cylinder 1 for outlet conveyor

R1000=G04

Conveyor outlet

-MA1

=G04-MA1-R

=CA01-Q8-K2

R1000=G04

Conveyor outlet

-MA1-BG2

Reed switch 2 for pneumatic cylinder 1

504789 Reed switch BMF 305K-R-PS-F-3-S49-00,2

Datasheet\Datasheet_PV124136.pdf

R1000=G04

Conveyor outlet

-MA2

=G04-MA2-F

=CA01-Q9-K1

Pneumatic cylinder 2 for outlet conveyor

R1000=G04

Conveyor outlet

-MA2

=G04-MA2-R

=CA01-Q9-K2

R1000=G04

Conveyor outlet

-MA2-BG2

Reed switch 2 for pneumatic cylinder 2

504789 Reed switch BMF 305K-R-PS-F-3-S49-00,2

Datasheet\Datasheet_PV124136.pdf

R1000=G05

Conveyor feeder

R1000=G05

Conveyor feeder

-M1

Motor for feeder conveyor

NMRV063, 1:30, n2=47rpm, D2=25mm - 90S4, 1,1kW, 1400, 480V, IP55, B14, UL

R1000=G05

Conveyor feeder

-M1-K1

forward

Frequency inverter Omron MX2

EtherCat

R1000=G05

Conveyor feeder

-M1-K2

return

R1000=G05

Conveyor feeder

-MA1

=G05-MA1-F

=CA01-Q10-K1

Pneumatic cylinder 1 for feeder conveyor

R1000=CA01

Pneumatic unit

R1000=CA01

Pneumatic unit

-TP1

Pressure transmitter for pneumatic unit

501439 Pressure transmitter 0-40 bar PMP131-A4-4-0-1-A40S

4-20mA

Datasheet\KA103PA6.pdf

R1000=CA01

Pneumatic unit

-V1

Filter for pneumatic unit

96032 FILTER/REGULATOR

R1000=CA01

Pneumatic unit

-QP1

Pressure regulator for pneumatic unit

R1000=CA01

Pneumatic unit

-PP1

Pressure gauge for pneumatic unit

R1000=CA01

Pneumatic unit

-Q1

Valve 1 for compressed air

CPX-MPA valveterminal.

Ethercat

R1000=CA01

Pneumatic unit

-Q1-K1

=V01-MA1-F

Solenoid 1 for compressed air valve 1

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q1-K2

=V01-MA1-R

Solenoid 2 for compressed air valve 1

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q2

Valve 2 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q2-K1

=V01-MA2-F

Solenoid 1 for compressed air valve 2

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q2-K2

=V01-MA2-R

Solenoid 2 for compressed air valve 2

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q3

Valve 3 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q3-K1

=G01-W2

Solenoid 1 for compressed air valve 3

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q4

Valve 4 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q4-K1

=G02-W2

Solenoid 1 for compressed air valve 4

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q5

Valve 5 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q5-K1

=G03-MA1-F

Solenoid 1 for compressed air valve 5

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q5-K2

=G03-MA1-R

Solenoid 2 for compressed air valve 5

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q6

Valve 6 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q6-K1

=G03-MA2-F

Solenoid 1 for compressed air valve 6

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q6-K2

=G03-MA2-R

Solenoid 2 for compressed air valve 6

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q7

Valve 7 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q7-K1

=G03-MA3-F

Solenoid 1 for compressed air valve 7

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q7-K2

=G03-MA3-R

Solenoid 2 for compressed air valve 7

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q8

Valve 8 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q8-K1

=G04-MA1-F

Solenoid 1 for compressed air valve 8

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q8-K2

=G04-MA1-R

Solenoid 2 for compressed air valve 8

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q9

Valve 9 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q9-K1

=G04-MA2-F

Solenoid 1 for compressed air valve 9

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q9-K2

=G04-MA2-R

Solenoid 2 for compressed air valve 9

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q10

Valve 9 for compressed air

CPX-MPA valveterminal.

R1000=CA01

Pneumatic unit

-Q10-K1

=G05-MA1-F

Solenoid 1 for compressed air valve 10

CPX-MPA valveterminal.

R1000=HU01

Hydraulic unit

R1000=HU01

Hydraulic unit

-C1

Tank for hydraulic unit

R1000=HU01

Hydraulic unit

-C1-V1

Air filter for hydraulic tank

501864 Silicagel air filter ACL96R

R1000=HU01

Hydraulic unit

-C1-BL1

Level switch for hydraulic tank

501867

Levelswitch LM1 – CTPA 175 NA

Datasheet\12-186488_gb.pdf

R1000=HU01

Hydraulic unit

-C1-PL1

Sight glass level for hydraulic tank

R1000=HU01

Hydraulic unit

-C1-TT1

Temperature transmitter for hydraulic unit

501868 Temperature transmitter 0-100°C MBT 3560 G1/4' L=250mm

4-20mA

Datasheet\ICPIP30C402_MBT.pdf

R1000=HU01

Hydraulic unit

-C1-V2

Filter for hydraulic unit

501863 Filterelement CR330/02

R1000=HU01

Hydraulic unit

-G1

Pump for hydraulic unit

501886 Variable displacement pump A10VO45DFLR/31R-VSC12N00 11kW

R1000=HU01

Hydraulic unit

-G1-M1

Motor for hydraulic pump

501855 Electric motor, 3 phase 400V AC 50Hz / 480V 60Hz UR 11.0 kW

-G1-M1-K1

forward

Motor for hydraulic pump

Frequency inverter Omron MX2

R1000=HU01

Hydraulic unit

-V2-PP1

Manometer for filter

R1000=HU01

Hydraulic unit

-X1

Distribution block 1 for hydraulic unit

R1000=HU01

Hydraulic unit

-X1-Q1

Valve 1for distribution block 1

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

R1000=HU01

Hydraulic unit

-X1-Q1-K1

RWD

=G01-MO1-F/R Solenoid for hydraulic valve 1 distribution block 2

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

Datasheet\ADC cetop 3.pdf

R1000=HU01

Hydraulic unit

-X1-Q2

Valve 2 for distribution block 1

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

R1000=HU01

Hydraulic unit

-X1-Q2-K1

FFWD / FWD

=G01-MO1-F/R Solenoid for hydraulic valve 2 distribution block 2

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

Datasheet\ADC cetop 3.pdf

R1000=HU01

Hydraulic unit

-X1-Q3

Valve 3 for distribution block 1

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

R1000=HU01

Hydraulic unit

-X1-Q3-K1

FFWD /RWD

=G01-MO1-F/R Solenoid for hydraulic valve 3 distribution block 1

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

Datasheet\ADC cetop 3.pdf

R1000=HU01

Hydraulic unit

-X1-Q4

Valve 4 for distribution block 1

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

R1000=HU01

Hydraulic unit

-X1-Q4-K1

FWD

=G01-MO1-F/R Solenoid for hydraulic valve 4 distribution block 1

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

Datasheet\ADC cetop 3.pdf

R1000=HU01

Hydraulic unit

-X1-QP1

Pressure valve for distribution block 1

501873 Logic element, cartridge KEL16FL10002

R1000=HU01

Hydraulic unit

-X1-QP2

Pressure valve for distribution block 1

501874 Logic element, cartridge KEL16BL10002

R1000=HU01

Hydraulic unit

-X1-QP3

Pressure valve for distribution block 1

501873 Logic element, cartridge KEL16FL10002

R1000=HU01

Hydraulic unit

-X1-QP4

Pressure valve for distribution block 1

501874 Logic element, cartridge KEL16BL10002

R1000=HU01

Hydraulic unit

-X2

Distribution block 2 for hydraulic unit

R1000=HU01

Hydraulic unit

-X2-Q1

Valve 1 for distribution block 2

501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC

P322-1-18872 Taglist.xls

Side 2 af 3

Summary of Contents for 514635

Page 1: ...User s Manual Technical file 1 2 User s manual IceTech R1000H...

Page 2: ...User s Manual 1 User s manual IceTech R1000H...

Page 3: ...ar Protective Gloves 9 How to Lift Transport the IceMaker 10 MACHINE STUCTURE SL1000H 11 MACHINE OPERATION START UP 12 MACHINE CONTROLS 15 STOP PRODUCTION 18 REPAIR AND WARRANTY 18 Repair 18 Terms of...

Page 4: ...Industrivej 62 DK 6740 Bramming Denmark Original IceTech R1000H Operator Manual for Reformer Version 1 0 Page 2 from 23 Date 30 08 17 Init JM...

Page 5: ...lities the R1000H allows to produce from 0 25 kg slice up to 3 0 kg mini block maintaining the highest capacity of the machine Using the recipe program slice thickness can be changed during production...

Page 6: ...r Manual for Reformer Version 1 0 Page 4 from 23 Date 30 08 17 Init JM SYSTEM IDENTIFICATION System is marked with Supplier responsible for the equipment Cold jet ApS Industrivej 62 DK 6740 Bramming D...

Page 7: ...50 8 mm lbs h 2870 lbs hour Thickness 2 of high quality dry ice slices depending on the size of slice chosen Weight 2545 kg 5610 lbs CE Power Supply Main control 3 x 400 V AC PE 50Hz Imax 63 A System...

Page 8: ...at Next the pressure is reduced over the liquid carbon dioxide by sending it through a snow valve expansion valve As the liquid evaporates it absorbs heat causing some of the CO2 to freeze into dry ic...

Page 9: ...nd Risk The IceTech R1000H is designed so as to comply with the EC Declaration of Conformity for Machinery Therefore using the machine does not pose a risk to the operator when the instructions in thi...

Page 10: ...ilation of the working area and always avoid producing dry ice in small rooms Static Electricity Dry ice can cause electrostatic discharges However the equipment bonded to ground to minimize electrost...

Page 11: ...ard Danger of burns If the covers on IceTech R1000H is removed the operator will be exposed to very hot components It is recommended to monitor temperatures on the HMI and not remove covers before tem...

Page 12: ...lifting eyes to lift the IceMaker 2 Always lift the IceMaker according to the lifting Instruction in this manual 3 Lifting over persons and animals is prohibited 4 Always use a forklift truck to trans...

Page 13: ...Industrivej 62 DK 6740 Bramming Denmark Original IceTech R1000H Operator Manual for Reformer Version 1 0 Page 11 from 23 Date 30 08 17 Init JM MACHINE STUCTURE SL1000H...

Page 14: ...OPERATION START UP 1 MAINS Turn the MAIN SWITCH on and wait for the HMI to boot 2 Reset alarms Open the alarm page and press the reset button to reset alarms If alarms cannot be reset use troubleshoo...

Page 15: ...hickness has been selected Please ensure that slice recipe corresponds to the tool installed before starting up 5 Operation start Press start button to initiate production 6 Adjustment of the slice we...

Page 16: ...the production press the Set Standby button The machine goes into standby for 15 minutes If production isn t resumed it will run the shutdown procedure emptying hopper and conveyors During Standby ope...

Page 17: ...an indication of the status of the slice system When the button is red the machine is not running When the button is yellow the machine is in standby When the button is green the machine is operating...

Page 18: ...gle hand button displays a page with manual control On this page it is possible to operate the machine s individual components The components are activated by pressing the respective buttons Most comp...

Page 19: ...possible to see the alarm history Info page The info page displays a log of the recent production Date time start time stop Slices produced and how the production was stopped Password protection Certa...

Page 20: ...to comply with the terms of the warranty and for safety reasons repairs other than those stated above require relevant tools and equipment and therefore must always be made either by a Cold Jet techn...

Page 21: ...Pelletizers to R1000H Outlet conveyor including slice separation In feed conveyor to flow wrapper including slice separation Conveyors are part of R1000H control and operated automatically R1000H can...

Page 22: ...24V DC P01 DI07 P2 standby Pelletizer 2 standby 24V DC P01 DI08 P2 alarm Pelletizer 2 alarm 24V DC P01 DI09 P4 running Flow wrapper running 24V DC P01 DI10 P4 alarm Flow wrapper alarm 24V DC P01 SI01...

Page 23: ...2 start 0 Pelletizer 2 stop 24V DC P01 DO10 P2 standby 1 Pelletizer 2 Standby 0 Pelletizer 2 resume production 24V DC P01 DO11 P2 reset 1 Pelletizer 2 reset alarm 24V DC P01 DO12 P4 run 1 Flow wrapper...

Page 24: ...must be min 5 C 41 F How to Lift Transport the IceMaker IceTech R1000H Drawing no A1 The IceMaker is supplied with thread holes for lifting eyes Always use lifting eyes to lift the IceMaker Always lif...

Page 25: ...e 23 from 23 Date 30 08 17 Init JM DRAWING NR A1 Correct Handling of R1000H Min load capacity of forklift truck 3000 kg 6613 lbs Min fork length 1 5 m The IceMaker is supplied with thread holes or lif...

Page 26: ...s Article 4 paragraph 3 and is designed and manufactured in accordance with the SEP Sound Engineering Practices In accordance with the exclusion clauses of the PED directive Article1 clause 3 6 equipm...

Page 27: ...Technical file 2 User s manual IceTech R1000H...

Page 28: ...hanical maintenance Procedures for maintenance and repair Alarm list P I Diagram Assembly drawings Installation layout drawings Wiring diagram Datasheets Accessories 1 2 3 4 5 6 7 8 9 Technical File I...

Page 29: ...Table for mechanical maintenance 1 Technical File IceTech R1000H...

Page 30: ...s for leakages Reseal if necessary Check the oil level in the sight glass on the hydraulic tank side Refill if necessary Inspections to be carried out every 400 hours 3 months The racks on the ejector...

Page 31: ...515277 WEAR PLATE SINGLE SLICE 250 X 125MM R1000H 8 515281 WEAR PLATE SINGLE SLICE 250 X 125MM BRONZE R1000H 8 515282 WEAR PLATE SINGLE SLICE 250 X 125MM BRONZE R1000H 515303 TOOLING SET SINGLE SLICE...

Page 32: ...M BRONZE R1000H 515354 TOOLING SET DUAL SLICE 105MM X 125MM BRONZE R1000H QTY PART NO DESCRIPTION 8 515358 WEAR PLATE DUAL SLICE 105 X 125MM R1000H 16 515282 WEAR PLATE SINGLE SLICE 250 X 125MM BRONZE...

Page 33: ...Procedures for maintenance and repair 2 Technical File IceTech R1000H...

Page 34: ...Service interval Hours 1 Procedure for replacement of hydraulic oil filter and pressure filter 2000 2 Procedure for Replacement of gaskets in 150 hydraulic cylinder 6000 3 Procedures for tool set rep...

Page 35: ...s for Maintenance and Repair Page 1 2 of 32 Date 24 08 18 Init JM 1 PROCEDURE FOR REPLACEMENT OF HYDRAULIC OIL FILTER AND PRESSURE FILTER During this operation it s important to activate the emergency...

Page 36: ...t with a new one Be careful not to make any damage while replacing it into the housing 4 Assemble again by placing the housing top plate 2 on top of the return oil filter housing 4 5 Mount the 4 screw...

Page 37: ...e 24 08 18 Init JM 2 PROCEDURE FOR REPLACEMENT OF GASKETS IN 150 HYDRAULIC CYLINDER During this operation it s important to activate the emergency stop button Important For operators safety the hydrau...

Page 38: ...rts and check if there is any damage Damaged parts has to be replaced 9 Mount the new gaskets and seals on cylinder top 2 and lubricate with a little hydraulic oil Be careful not to damage the gaskets...

Page 39: ...nit JM BEFORE STARTING PRODUCTION THE HYDRAULIC MOTION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control Check once again that there are no leaks both connections and piston rod seals...

Page 40: ...hat correspond with your machine Single Slice Before you begin this procedure ensure you have the following tools adjustable wrench or 24mm open ended wrench rubber mallet 6 and 8 mm Allen wrench To c...

Page 41: ...aintenance and Repair Page 3 8 of 32 Date 24 08 18 Init JM 3 Remove the four press chamber pieces and the eject piston The compression piston is heavy 4 If necessary exchange spacers Using a 6mm Allen...

Page 42: ...es for Maintenance and Repair Page 3 9 of 32 Date 24 08 18 Init JM 5 Using an 8mm Allen wrench remove the four compression piston bolts wedge lock washers 6 Slide out the compression piston The compre...

Page 43: ...to place over the cylinder rod 8 Install the two compression piston bolts with wedge lock washers and tighten to 5 ft lbs 6 8 N m 9 Install the new rear back chamber piece then the 2 chamber side plat...

Page 44: ...ls adjustable wrench or 24mm open ended wrench rubber mallet 6 and 8 mm Allen wrench To change the compression piston 1 Remove the taper pin Remove the taper pin by turning the nut until the pin exten...

Page 45: ...then the eject piston chamber side plates together The chamber sides and eject piston will slide out as one unit Next remove the rear press chamber plate Use caution and keep the parts engaged during...

Page 46: ...es for Maintenance and Repair Page 3 13 of 32 Date 24 08 18 Init JM 5 Using an 8mm Allen wrench remove the four compression piston bolts wedge lock washers 6 Slide out the compression piston The compr...

Page 47: ...the four compression piston bolts with wedge lock washers and tighten to 12 5 ft lbs 17 N m 9 Install the New rear chamber plate 10 Install the new eject piston chamber side plates together as one uni...

Page 48: ...TES ON PRESS AND EJECT PISTONS Press piston To replace the wear plates on the press piston Loosen the two bolts 1 using a 5mm Allen wrench and remove the fixation bracket 2 and slide out the press pis...

Page 49: ...d plate 4 loosen the 6 screws 5 using a 6mm Allen wrench The side plates 6 are removed by loosening the screws on the side 7 using a 4mm Allen wrench Replace the worn parts and reassemble the press pi...

Page 50: ...epair Page 5 17 of 32 Date 24 08 18 Init JM 5 PROCEDURE FOR REPLACEMENT OF 150 HYDRAULIC CYLINDER Remove the press piston and console First thing to do is to remove the press piston by following the p...

Page 51: ...or a forklift and make sure that it s possible to lift it out of the machine frame Remove and plug the hydraulic hoses The hydraulic cylinder is removed by loosening the 4 super bolts 4 Hoist the new...

Page 52: ...ions The super bolts 4 should then be tightened according to following procedure APPLY GREASE 4A0001 BOTH ENDS AND TORQUE AS SHOWN IN SUPERBOLT CATALOG PG 27 28 9 FT LBS 12 2NM ON ALL 4 NUTS THEN 18 F...

Page 53: ...0 IceTech R1000H Procedures for Maintenance and Repair Page 6 20 of 32 Date 24 08 18 Init JM 6 PROCEDURE FOR CHANGING AIR FILTER During this operation it s important to activate the emergency stop but...

Page 54: ...k Original Revision 2 0 IceTech R1000H Procedures for Maintenance and Repair Page 6 21 of 32 Date 24 08 18 Init JM Procedure step by step Unscrew the air filter unit 1 from plug holes 4 in hydraulic s...

Page 55: ...Date 24 08 18 Init JM Pull out this air filter pad 5 Pour out the silica gel 3 and replace with new silica gel Replace the air filter pad 5 Mount a new air filter 2 Assemble the air filter unit and s...

Page 56: ...cedures for Maintenance and Repair Page 6 23 of 32 Date 24 08 18 Init JM Operating in single mode control Check that there are no leaks on the hydraulic station 1 Select single mode 2 Enter Manual ope...

Page 57: ...g the hydraulic pump This operation is only to be carried out by Cold Jet service technician or by a Cold Jet approved company such as Bosch Rexroth The owner s qualified personnel who have been train...

Page 58: ...cedures for Maintenance and Repair Page 7 25 of 32 Date 24 08 18 Init JM Operating in single mode control Check that there are no leaks on the hydraulic station 1 Select single mode 2 Enter Manual ope...

Page 59: ...f this ball valve 1 The used oil must be deposited at an approved station for environmental waste 2 Clean the hydraulic tank 2 inside by removing the cover plate 3 on the tank side 3 Reassemble the hy...

Page 60: ...aintenance and Repair Page 8 27 of 32 Date 24 08 18 Init JM Operating in single mode control Check that there are no leaks on the hydraulic station The operation is complete 1 Select single mode 2 Ent...

Page 61: ...inuity To clean out the hoppers the reformer must be shut down Make sure that the hoppers are empty by checking sensor status on the manual operation page When hoppers are empty open the shutter in ma...

Page 62: ...and the hoppers by using air at temperatures not higher than 40 C 104 F When the hoppers are dry re install the doors Machine thaw up While cleaning out the hoppers it s recommended remove any buildu...

Page 63: ...ylinder assembly off and replace with new parts from stock Slide the taper bush 5 on the diverter plate shaft and install the foot mount 2 on the bracket Adjust the cylinder plus stroke and diverter p...

Page 64: ...00H Procedures for Maintenance and Repair Page 10 31 of 32 Date 24 08 18 Init JM Make sure that the diverter is switching to the selected side and that the green arrow showing the reed signal also is...

Page 65: ...is in E stop state or shut down and that pneumatic air is disconnected Remove air hoses Loosen the screws 2 holding the hammer 1 and replace the hammer 1 and reconnect the air supply Note Components o...

Page 66: ...Alarm list 3 Technical File IceTech R1000H...

Page 67: ...ing down the machine and leaving it without power for 5 minutes If the error is still present and no troubleshooting in the manual fix the error then please contact Cold Jet Technical support Alarm no...

Page 68: ...eaker hydraulic motor for pump 5 35 Error Circuit breaker oil cooling hydraulic motor pump 5 36 Running Time Total 13 37 Running Time Since Maintenance 13 38 Line E stop 1 39 Aux_SI01 1 40 E stop Pell...

Page 69: ...1 G02 U2 M1 19 Trouble shooting table Troubleshooting Alarm test Description 1 Emergency_Stop Emergency stop is active Release emergency stop or replace component if damaged 2 Error Program error Cont...

Page 70: ...re is higher than set point and needs adjustment Contact Cold Jet technical support 12 Error hydraulic motor for pump Program fault Contact Cold Jet technical support 13 Running Time Running time warn...

Page 71: ...Jet technical support 19 Alarm ID 17744 Following error on servo motor The unit is blocked and not reaching its position within the specified time frame Check if hopper is blocked for shuttle faults a...

Page 72: ...P I Diagram 4 Technical File IceTech R1000H...

Page 73: ...G01 MO1 R G01 MO1 R G01 MO1 F G01 MO1 R G02 MO1 F G02 MO1 R G03 MA1 F G03 MA1 R G03 MA1 F G03 MA1 R G03 MA3 R G03 MA3 F G03 MA2 F G03 MA2 R MA1 G04 MA1 R G04 MA1 F BG2 R G03 MA2 F G03 MA2 R G03 MA3 F...

Page 74: ...Vulkan heating E1 K2 Heater on Heater for tool Vulkan L System 1 R1000 G01 E1 Process unit 1 Vulkan heating E1 AI01 Heating power 0 100 Heater for tool Vulkan L System 4 20mA R1000 G01 E1 Process unit...

Page 75: ...compressed air valve 5 CPX MPA valveterminal R1000 CA01 Pneumatic unit Q6 Valve 6 for compressed air CPX MPA valveterminal R1000 CA01 Pneumatic unit Q6 K1 G03 MA2 F Solenoid 1 for compressed air valve...

Page 76: ...R1000 HU01 Hydraulic unit G2 M1 Motor for pump Motor for pump 400V AC 50Hz 480V AC 60Hz R1000 HU01 Hydraulic unit G2 M1 K1 Motor for pump EtherCAT R1000 LT01 Light tower R1000 LT01 Light tower LT1 Li...

Page 77: ...Assembly drawings 5 Technical File IceTech R1000H...

Page 78: ...0 513027 PANEL BECKHOFF MULTI TOUCH 15 1 11 504816 HYDRAULIC UNIT W OILCOOLER MOTOR IE3 3X480VAC 60Hz UL UR R1000 1 12 514770 KIT HYDRAULIC PIPES AND HOSES R1000H 1 PROPRIETARY AND CONFIDENTIAL THE IN...

Page 79: ...Beam Frame R1000 1 15 514005 Connection plate Frame R1000H 1 16 105025 Tongue lock 22 17 514684 PLATE DRIP PAN R1000H 2 18 514685 DRIP PAN R1000H 1 19 514683 DRIP PAN PNEUMATIC UNIT R1000H 1 20 502066...

Page 80: ...pe For Wiring Wiring R1000 1 12 514657 Pipe for Wiring Wiring R1000 1 13 514665 Pipe For Wiring Wiring R1000 1 14 514668 Pipe For Wiring Wiring R1000 1 15 514671 Pipe for Wiring Wiring R1000 1 16 5146...

Page 81: ...M8 x 50 A4 2 9 513936 Bracket Hopper AISI 304 R1000 4 10 514585 Coverplate Hopper R1000 2 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY...

Page 82: ...12 A2 16 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A...

Page 83: ...O 7380 M8 x 12 A2 16 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF...

Page 84: ...SO 7380 M6 x 10 A2 12 16 500707 Insulation block for sensor V2 Combi 75 2 17 500518 Capacitive sensor low temperature 2 18 502900 Blaking plate for Dry Ice Tank 3 19 513954 IAC nordic SDC vibration da...

Page 85: ...75 2 16 500518 Capacitive sensor low temperature 2 17 502900 Blaking plate for Dry Ice Tank 3 18 513954 IAC nordic SDC vibration damper 30x15 M8 8 19 81363 Screw DIN 7991 M8 x 12 A2 4 20 501003 SCREW...

Page 86: ...4 A2 4 13 70040 Washer DIN 125A M6 A2 3 14 500707 Insulation block for sensor V2 Combi 75 2 15 70008 ISO 7380 M6x30 A2 8 16 500518 Capacitive sensor low temperature 2 17 500518 Capacitive sensor low...

Page 87: ...FIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A S IS PROHIBITED 513980 Articl...

Page 88: ...7380 M6x30 A2 4 5 70040 DIN 125 A 6 4 A2 4 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE...

Page 89: ...M6 x 16 16N 16 10 504126 Screw UH DIN 7991 A2 M6 x 14 16 11 DIN 912 M8x30 A2 5 12 81335 Lock nut DIN 985 M8 A2 5 13 515028 Cover Shutter R1000 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED...

Page 90: ...GUIDE SHUTTLE R1000 1 22 514084 PLATE FIXTURE SHUTTLE R1000 8 23 513922 PLATE SENSOR SHUTTLE R1000 1 24 500075 SENSOR INDUCTIVE 1 25 81044 SCREW SOCKET HEAD CAP M8 X 20 STAINLESS STEEL 17 26 500238 S...

Page 91: ...ET HEAD CAP M5 X 25 A2 12 8 515520 PLATE FRONT SHUTTLE R1000H 1 9 515519 PLATE REAR SHUTTLE R1000H 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICET...

Page 92: ...AD CAP M8 X 80 MM LONG STAINLESS STEEL 8 8 81317 WASHER 8 MM STAINLESS STEEL 8 9 70059 SCREW SOCKET HEAD CAP M6 X 20 MM LONG STAINLESS STEEL 8 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN...

Page 93: ...D CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A S IS PROHIBITED 514741 A...

Page 94: ...LESS STEEL 1 20 512632 NUT HEX M16 STAINLESS STEEL 1 21 502631 SCREW SOCKET HEAD CAP M12 X 35 MM LONG STAINLESS STEEL 1 22 70013 SCREW SOCKET HEAD CAP M8 X 16 MM LONG STAINLESS STEEL 4 23 70030 SCREW...

Page 95: ...514934 BRACKET SENSOR EJECT R1000H 1 12 500075 SENSOR INDUCTIVE 2 13 514365 SERVOMOTOR MULTITURN W BRAKE 5 65 Nm 400V AC 1 14 514946 GEARBOX I 66 RIGHT ANGLE HELICAL PINION M 3 Z 20 1 15 514948 NIPPLE...

Page 96: ...AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A S IS PROHIBITED 514928...

Page 97: ...1 5 SH M16 070 SCREW SOCKET HEAD CAP M16 X 70 MM LONG STAINLESS STEEL 6 6 514161 WASHER WEDGE LOCK M16 SCREW SIZE PLATED STEEL 6 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING...

Page 98: ...30 1 13 500989 GASKET TREDO G1 4 1 14 511301 HOSE PNEUMATIC PA 6 MM 4MM 1 15 500842 BRACKET FILTER REGULATOR 1 16 502649 MUFFLER POLYMER 3 8 IN GREY 1 17 502264 FITTINGS REDUCTION 3 8 IN NIPPLE 1 4 IN...

Page 99: ...22 OR 2 12 514768 PIPE HYDRAULIC 22 X 1 5 MM 2 COOLER GALVANIZED STEEL R1000H 1 13 514763 HOSE HYDRAULIC 3 4 440 MM LONG R1000H 1 14 514764 HOSE HYDRAULIC 3 4 445 MM LONG R1000H 1 15 514774 BRACKET HA...

Page 100: ...8 PIPE DISTRIBUTION UNIT 2 VULKAN HEAT SYSTEM 1 16 515149 PIPE NOZZLE UNIT 2 VULKAN HEAT SYSTEM 1 17 515150 PLATE VULKAN HEAT SYSTEM 1 18 515151 SPACER VULKAN HEAT SYSTEM 4 19 515152 PLATE SUPPORT VUL...

Page 101: ...x1 2 L 800 1 9 514349 TORQUE ARM FOR NMRV050 1 10 514129 MOTOR UL 0 55 kW 60Hz 480 V 1 11 514305 GEARBOX NMRV050 i 25 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SO...

Page 102: ...Fixed wheel 4 11 513735 P328 Default A Rexnord Marbett S0637 M12 605423 8 12 514604 P322 1 20136 A Cover stop Conveyor out R1000 2 13 514607 P322 1 20135 A Rail conveyor outlet R1000 2 14 514605 P322...

Page 103: ...22 1 19419 A Bushing for torque arm 1 8 514221 P322 1 19408 A Beam conveyor outlet R1000 5 9 512027 Slide holder 15 10 512026 1 Chain guide profile AISI 304 PE 3 11 514203 P322 1 19421 A Bottom plate...

Page 104: ...PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A S IS PROH...

Page 105: ...IN 916 pin screw M6x6 A2 20 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMIS...

Search results

Summary of Contents for 514635

Reviews:

Related manuals for 514635

Brands by name

Popular brands

Cold Jet 514635, User Manual

Search results

Summary of Contents for 514635

Reviews:

Related manuals for 514635

Brands by name

Popular brands