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Cognex In-Sight 7600, Reference Manual

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Introduction

The In-Sight

®

vision system is a compact, network-ready, stand-alone machine vision system used for automated

inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily

configured remotely over a network using an intuitive user interface.

Support

Many information resources are available to help you use the vision system:

l

The

In-Sight

®

Explorer Help

and

EasyBuilder Help

files, provided with In-Sight Explorer software.

l

On-demand training:

cognex.com/on-demand-training.aspx

.

l

The In-Sight online support site:

cognex.com/support/insight

.

Standard Components

Note

:

l

Cables are sold separately.

l

If a standard component is missing or damaged, immediately contact your Cognex Authorized Service

Provider (ASP) or Cognex Technical Support.

Component

Description

Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. The

vision system has an 8GB SD card pre-installed.

10

Introduction

Summary of Contents for In-Sight 7600

Page 1: ...In Sight 7000 Gen2 Series Vision System Reference Guide 2020February06 Revision 5 8 1 2...

Page 2: ...means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2017 2020 Cognex Corporation All Rights Res...

Page 3: ...evice pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equip...

Page 4: ...In Sight 7802 7802C Regulatory Model 1AAB In Sight 7802P Regulatory Model R00063 In Sight 7900 7900C Regulatory Model 1AAB In Sight 7901 7901C Regulatory Model 1AAB In Sight 7902 7902C Regulatory Mod...

Page 5: ...lectronic equipment WEEE This product has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment if no...

Page 6: ...power sources to reduce the risk of damage or malfunction from the following causes over voltage line noise electrostatic discharge ESD power surges or other irregularities in the power supply l Do no...

Page 7: ...nation 33 Install the S Mount M12 Manual Focus Lens 39 Working Distance and Field of View S Mount M12 Lenses 41 Mount the Vision System 44 Install the Mounting Bracket BKT INS 01 45 Install the Conver...

Page 8: ...nation ISLM 7000 xxx 98 7802P 7902P 7905 Vision System 99 7802P 7902P 7905 Vision System with Cover COV 7000 CMNT 100 7802P 7902P 7905 Vision System with Cover COV 7000 CMNT EX 101 7802P 7902P 7905 Vi...

Page 9: ...a hazard that could cause death serious personal injury or electrical shock CAUTION This symbol indicates a hazard that could result in property damage Note This symbol indicates additional informatio...

Page 10: ...ight Explorer Help and EasyBuilder Help files provided with In Sight Explorer software l On demand training cognex com on demand training aspx l The In Sight online support site cognex com support ins...

Page 11: ...ove the Illumination Accessory PCB on page 111 for steps to safely remove the PCB and avoid damage to the vision system Accessory Part Number Accessory Image Standard plastic C Mount cover and lens co...

Page 12: ...VR EXT01 l LNS CVR R 00 l LNS CVR UV 00 l LNS CVR50 AL 2 Note If using the ADPT MTL M55 lens cover adapter the maximum lens diameter is 36 5mm Locking screws cannot protrude more than 7 0mm at the 36...

Page 13: ...pported with vision systems with 2 3 mega pixel resolution and below when using the illumination accessory ISLM 7000 xxx If using a different C Mount lens with the illumination accessory it must be 29...

Page 14: ...ing light Note For color vision systems the white LED ring light should be used ISL 7000 WHI Red bandpass filter used with the ISL 7000 RD LED ring light ISF 7000 RDBP605 IR bandpass filter used with...

Page 15: ...refore S Mount M12 lenses are not recommended For more information see Mechanical Vignetting on page 110 Accessory Part Number Accessory Image Autofocus module with 8mm S Mount M12 lens ISAF 7000 8mm...

Page 16: ...ing light Note For color vision systems the white LED ring light should be used ISL 7000 WHI Red bandpass filter used with the ISL 7000 RD LED ring light ISF 7000 RDBP605 IR bandpass filter used with...

Page 17: ...module ISAF 7000 8mm and the S Mount M12 adapter kit ISLN 7000 SMNT resulting in mechanical vignetting in the image when using any S Mount M12 lens Therefore S Mount M12 lenses are not recommended For...

Page 18: ...S Mount M12 adapter kit ISLN 7000 SMNT resulting in mechanical vignetting in the image when using any S Mount M12 lens Therefore S Mount M12 lenses are not recommended For more information see Mechan...

Page 19: ...Illumination Note The following External Light Cables are supported with the Cognex high power lights IVSL 5PM12 J300 IVSL 5PM12 J500 IVSL 5PM12 J1000 and IVSL 5PM12 J2000 Accessory Part Number Acces...

Page 20: ...If using a Cognex IVSL LX520 xxx external light l The lights must be powered externally by a separate power supply l A Cognex control cable CCB FOV25 MAL 012 can be used to connect the vision system s...

Page 21: ...VSL YLW300 470 W IVSL 5PM12 J300 IVSL 5PM12 J500 IVSL 5PM12 J1000 IVSL 5PM12 J2000 Bar light narrow red IVSL YLW300 625 IVSL 5PM12 J300 IVSL 5PM12 J500 IVSL 5PM12 J1000 IVSL 5PM12 J2000 Bar light wide...

Page 22: ...X coded M12 8 to RJ 45 CCB 84901 2002 right angled xx specifies length 2m 5m 10m Ethernet Cable Robotic X Coded M12 8 to RJ 45 CCB 84901 2RBT xx straight xx specifies length 2m 5m 10m External Light C...

Page 23: ...acket with M3 socket head screws and hex wrench Also has 1 4 20 M6 and flat head mounting holes Mounting holes are compatible with the In Sight 7000 Gen1 series vision system ISB 7000 7K Converter mou...

Page 24: ...ndicator Function Focus Metric LEDs Indicates the image focus score 0 10 while in Live Video Mode within In Sight Explorer TRIG Button Manually triggers an image acquisition when the vision system is...

Page 25: ...rude more than 6 5mm in length into the vision system when screwed in unless the diameter of the back lens is smaller than 14 75mm If the C Mount lens threads and body protrude more than 6 5mm you can...

Page 26: ...5 Attach the cover to the vision system Rotate the cover clockwise approximately seven degrees to lock it 26 Installation...

Page 27: ...is 55mm and the maximum diameter including locking screws is 55mm CAUTION If installing a C Mount cover the illumination accessory ISLM 7000 xxx PCB should not be installed to the vision system Refer...

Page 28: ...erify the vision system is not receiving power when connecting or disconnecting the illumination accessory Failure to remove power during this procedure may result in damage to the vision system and o...

Page 29: ...o 0 34 Nm 3 in lb For the 7500 7501 7600 7800 7801 7802 7900 7901 and 7902 use the M3 x 6mm screws For the 7802P 7902P and 7905 use the M3 x 8mm screws 5 Thread the lens into the vision system Focusin...

Page 30: ...housing not be removed from the box until ready to be assembled Note If a different LED color is required refer to Replace the LED Ring Light Optional on page 56 a Place the light housing with LED rin...

Page 31: ...nap it into place ensuring the filter retention tabs are flush with the top surface of the filter 8 Install the light baffle a Tilt the light baffle toward the light housing and maneuver the light baf...

Page 32: ...ace the cover on the light housing b Align the central clear region of the cover with the light baffle edges c Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0 31 Nm 2 7...

Page 33: ...rts connecting an integrated illumination accessory to the vision system s faceplate and connecting an external light to the vision system s LIGHT connector but does not support using both lighting de...

Page 34: ...avoid damage to the vision system 4 Install the spacer a Place the spacer on top of the vision system with TOP oriented upward b Verify seating of the gasket on the bottom of the spacer c Insert the...

Page 35: ...ns Optional on page 61 a There are two alignment pins on the base of the autofocus module Seat the pins into the vision system faceplate b There are three captive screws in the autofocus module Partia...

Page 36: ...housing not be removed from the box until ready to be assembled Note If a different LED color is required refer to Replace the LED Ring Light Optional on page 56 a Place the light housing with LED rin...

Page 37: ...t leaving fingerprints on the surface of the filter a Insert the filter in the light baffle so that it is held in place between the light baffle s filter retention tabs b Push the filter down and snap...

Page 38: ...e past the bottom of the LED ring light structure until the light baffle snaps into place with the keyed tabs sitting flush over each light housing captive screw access hole 9 Install the cover a Plac...

Page 39: ...vision system image circle is larger than the S Mount M12 lenses used in the autofocus module ISAF 7000 8mm and the S Mount M12 adapter kit ISLN 7000 SMNT resulting in mechanical vignetting in the ima...

Page 40: ...lens locking cone is required 7 Place the 13mm or 14mm rubber lens locking cone over the M12 lens until it snaps tightly into place around the nose of the lens When installing avoid rotating the M12...

Page 41: ...ght lenses refer to S Mount M12 Autofocus Accessories on page 15 and S Mount M12 Manual Focus Accessories on page 17 l For the In Sight 7802P and 7902P the S Mount M12 lens image circle size is slight...

Page 42: ...42 Installation...

Page 43: ...43 Installation...

Page 44: ...n System on page 95 and 7802P 7902P 7905 Vision System on page 99 CAUTION The vision system should be grounded either by mounting the vision system to a fixture that is electrically grounded or by att...

Page 45: ...ystem should be grounded either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the vision system s mounting fixture to frame ground or Earth groun...

Page 46: ...e 106 CAUTION The vision system should be grounded either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the vision system s mounting fixture to f...

Page 47: ...ision system should be grounded either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the vision system s mounting fixture to frame ground or Eart...

Page 48: ...LIGHT connector if present 2 Connect the External Light cable s M12 connector to the vision system s LIGHT connector 3 Connect the other end of the Light cable to an external lighting device for examp...

Page 49: ...ined at the input leads of the Breakout cable when the vision system is operating 1 Verify that the 24VDC power supply is unplugged and not receiving power 2 Optionally connect the I O wires to an app...

Page 50: ...gh operation If you need Gigabit operation connect a LAN cable from a Gigabit Ethernet switch to the I O module s LAN port and connect the vision system Ethernet cable to the Gigabit Ethernet switch l...

Page 51: ...vision system s built in high speed outputs when connected to the I O module cable These signals are considered high speed because they pass directly through the I O module without processing which p...

Page 52: ...leads in the terminal block the maximum torque is 0 1921 Nm 1 7 in lb 4 To connect the vision system to a serial device plug a RS 232 serial cable DB9 male connector into the I O module s RS 232 port...

Page 53: ...I O module to the vision system using the I O Module cable which provides power trigger I O and RS 232 signals to the vision system RS232 OUT Port Connects the I O module to an RS 232 serial cable whi...

Page 54: ...sen the appropriate screw terminals use a screwdriver c Connect the input and output wires to the input and output terminals d Connect the other end of the input and output wires to the corresponding...

Page 55: ...res that all cables are properly attached or the provided connector plug installed the IP67 rated lens cover is properly installed and the Micro SD card cover is fastened in place l Observe ESD precau...

Page 56: ...sory Verify the vision system is not receiving power when connecting or disconnecting the illumination accessory Failure to remove power during this procedure may result in damage to the vision system...

Page 57: ...talled to the light baffle For more information refer to In Sight Lenses Lights and Covers on page 11 4 The LED ring light screw holes are indicated by a triangle symbol Use a 2mm hex wrench to remove...

Page 58: ...er when connecting or disconnecting the LED ring light a Place the new LED ring light inside the light housing with TOP oriented upward b Insert the four M2 5 x 6mm screws into the screw holes indicat...

Page 59: ...er the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place with the keyed tabs sitting flush over each light housing captive screw access...

Page 60: ...he light housing b Align the central clear region of the cover with the light baffle edges c Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0 31 Nm 2 75 in lb 8 Restore...

Page 61: ...ting on page 110 CAUTION l Do not hot plug the illumination accessory Verify the vision system is not receiving power when connecting or disconnecting the illumination accessory Failure to remove powe...

Page 62: ...screws that are accessible via captive screw access holes in the LED ring light board Use a 2mm hex wrench to loosen the four captive screws and remove the light housing CAUTION l Do not hot plug the...

Page 63: ...m CAUTION Do not hot plug the autofocus module Verify the vision system is not receiving power when connecting or disconnecting the autofocus module 7 Remove the M12 lens from the autofocus module a R...

Page 64: ...ck lens nut on the new M12 lens until snug b Drop the new M12 lens into the module c Quarter turn the thread of the lens clockwise to ensure the lens is seated in the lens carrier d Once the lens is i...

Page 65: ...f Blue Lens Nut 9 Install the autofocus module CAUTION Do not hot plug the autofocus module Verify the vision system is not receiving power when connecting or disconnecting the autofocus module a Ther...

Page 66: ...aged if placed on a hard surface Note If a different LED color is required refer to Replace the LED Ring Light Optional on page 56 a Place the light housing with LED ring light on top of the spacer wi...

Page 67: ...ge 11 a Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure b Compress the light baffle and maneuver the bottom of the light baffl...

Page 68: ...he light housing b Align the central clear region of the cover with the light baffle edges c Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0 31 Nm 2 75 in lb 13 Restore...

Page 69: ...640 x 480 217 FPS 640 x 480 135 FPS Lens Type C Mount or S Mount M12 Trigger 1 opto isolated acquisition trigger input Discrete Inputs l 3 general purpose inputs when connected to the Breakout cable 4...

Page 70: ...T with auto MDIX IEEE 802 3 TCP IP Protocol Supports DHCP static and link local IP address configuration 1588 Support Timestamp Resolution 8ns Synchronization Accuracy Through Transparent Clock 5 s Se...

Page 71: ...ration Shipping and Storage 2 IEC 60068 2 6 vibration test in each of the three main axis for 2 hours 10 Gs 10 to 500 Hz at 100m s 2 15mm with cables or cable plugs and a 150 gram or lighter lens atta...

Page 72: ...le via the I O Module cable Discrete Outputs l 4 high speed outputs when connected to the Breakout cable 5 l 2 high speed outputs plus 8 general purpose outputs available when connected to the CIO MIC...

Page 73: ...Clock 5 s Serial Communication RS 232C when connected to the Breakout cable1 or a compatible I O module Power Consumption 24VDC 10 1 5A maximum Power Output 24VDC 750mA maximum to external light Mate...

Page 74: ...cable plugs and a 150 gram or lighter lens attached Regulations Conformity CE FCC KCC T V S D NRTL EU RoHS China RoHS 1 To verify case temperature use the EV GetSystemConfig Internal Temperature Exte...

Page 75: ...bits pixel 24 bit color 256 grey levels 8 bits pixel 24 bit color 256 grey levels 8 bits pixel 24 bit color Frames Per Second FPS 4 800 x 600 165 FPS 800 x 600 100 FPS 76 FPS 45 FPS 1600 x 1200 53 FPS...

Page 76: ...compliant with ANSI Z87 1 2003 Drop Ball Impact Test no fracture 25 4mm diameter steel ball vertical drop from 127cm In Sight Autofocus Module Accessory ISAF 7000 8mm Number of Focus Cycles 20 000 Ne...

Page 77: ...068 2 27 18 shocks 3 shocks in each polarity in each X Y Z axis 80 Gs 800m s 2 at 11ms half sinusoidal with cables or cable plugs and a 150 gram or lighter lens attached Vibration Shipping and Storage...

Page 78: ...e Outputs l 4 high speed outputs when connected to the Breakout cable 4 l 2 high speed outputs plus 8 general purpose outputs available when connected to the CIO MICRO I O Module via the I O Module ca...

Page 79: ...Communication RS 232C when connected to the Breakout cable1 or a compatible I O module Power Consumption 24VDC 10 1 5A maximum Power Output 24VDC 750mA maximum to external light Material Die cast and...

Page 80: ...cable plugs and a 150 gram or lighter lens attached Vibration Shipping and Storage 2 IEC 60068 2 6 vibration test in each of the three main axis for 2 hours 10 Gs 10 to 500 Hz at 100m s 2 15mm with ca...

Page 81: ...t color 256 grey levels 8 bits pixel 24 bit color 256 grey levels 8 bits pixel 24 bit color Frames Per Second FPS 4 800 x 600 165 FPS 800 x 600 100 FPS 76 FPS 45 FPS 1600 x 1200 53 FPS 1600 x 1200 33...

Page 82: ...compliant with ANSI Z87 1 2003 Drop Ball Impact Test no fracture 25 4mm diameter steel ball vertical drop from 127cm In Sight Autofocus Module Accessory ISAF 7000 8mm Number of Focus Cycles 20 000 Ne...

Page 83: ...068 2 27 18 shocks 3 shocks in each polarity in each X Y Z axis 80 Gs 800m s 2 at 11ms half sinusoidal with cables or cable plugs and a 150 gram or lighter lens attached Vibration Shipping and Storage...

Page 84: ...onnected to the CIO 1400 I O Expansion Module via the I O Module cable Discrete Outputs l 4 high speed outputs when connected to the Breakout cable 4 l 2 high speed outputs plus 8 general purpose outp...

Page 85: ...rts DHCP static and link local IP address configuration 1588 Support Timestamp Resolution 8ns Synchronization Accuracy Through Transparent Clock 5 s Serial Communication RS 232C when connected to the...

Page 86: ...es or cable plugs and a 150 gram or lighter lens attached Vibration Shipping and Storage 2 IEC 60068 2 6 vibration test in each of the three main axis for 2 hours 10 Gs 10 to 500 Hz at 100m s 2 15mm w...

Page 87: ...e of trigger and start of acquisition Input pulse should be a minimum of 1ms wide l To trigger from an NPN type photoelectric sensor or PLC output connect COMMON IN to 24VDC and connect TRIGGER to the...

Page 88: ...rigger and start of acquisition Input pulse should be a minimum of 1ms wide l For NPN lines connect COMMON IN to 24VDC and connect IN 1 to the output of the photoelectric sensor or PLC When the output...

Page 89: ...be connected between the output and the positive supply voltage 26 4VDC The output pulls down to less than 3VDC when ON which causes current to flow through the load When the output is OFF no current...

Page 90: ...directly to the PLC input When enabled the output pulls the PLC input up to greater than 21VDC To connect the high speed outputs to a relay LED or similar load connect the negative side of the load to...

Page 91: ...trol White 3 GND Blue 4 Strobe Black 5 Chassis Not Connected Note l Cables are sold separately l Current load 750 mA maximum Only the 24VDC pin is capable of sourcing 750mA l Intensity Control is an a...

Page 92: ...The Ethernet cable shield must be grounded at the far end Whatever this cable is plugged into typically a switch or router should have a grounded Ethernet connector A digital voltmeter should be used...

Page 93: ...UT Green 10 TRIGGER Orange 11 HSOUT 0 Blue 12 HSOUT 1 Grey Note l Cables are sold separately l Perform wiring or adjustments to I O devices when the vision system is not receiving power l You can cut...

Page 94: ...ire Color Signal Name P2 Pin 1 IN 2 HS OUT 2 Yellow Not Used Not Used 2 RS 232 TRANSMIT White Yellow RS 232 RECEIVE 7 3 RS 232 RECEIVE Brown RS 232 TRANSMIT 6 4 IN 3 HS OUT 3 White Brown Not Used Not...

Page 95: ...m and optional accessories 7500 7600 Series 7800 7801 7802 7900 7901 7902 Vision System Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for ref...

Page 96: ...900 7901 7902 Vision System with Cover COV 7000 CMNT Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change...

Page 97: ...0 7901 7902 Vision System with Cover COV 7000 CMNT EX Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can chang...

Page 98: ...7901 7902 Vision System with Illumination ISLM 7000 xxx Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can cha...

Page 99: ...7902P 7905 Vision System Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 99 Specifica...

Page 100: ...sion System with Cover COV 7000 CMNT Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice...

Page 101: ...ion System with Cover COV 7000 CMNT EX Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notic...

Page 102: ...ion System with Cover COV 7000 CMNT LG Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notic...

Page 103: ...Cover COV 7000 CMNT LG and Extender COV 7000 CMNT LGX Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can chang...

Page 104: ...n System with Illumination ISLM 7000 xxx Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without not...

Page 105: ...ing Bracket BKT INS 01 Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 105 Specificat...

Page 106: ...Mounting Bracket ISB 7000 7K Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 106 Spec...

Page 107: ...Mounting Bracket ISB 7000 5K Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice 107 Spec...

Page 108: ...system when screwed in unless the diameter of the back lens is smaller than 14 75mm If the C Mount lens threads and body protrude more than 6 5mm you can add a spacer between the lens and vision syste...

Page 109: ...ter The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil or smudges remain use a cotton bud and...

Page 110: ...he mismatch of image circle to image sensor size is one cause of mechanical vignetting The In Sight 7905 vision system has a 2 3 image sensor The S Mount M12 lenses used in the autofocus module ISAF 7...

Page 111: ...g power when connecting or disconnecting the illumination accessory Failure to remove power during this procedure may result in damage to the vision system and or the illumination accessory 1 Remove p...

Page 112: ...extractor is engaged under the edges of the PCB gently pull upward to disengage the PCB from the internal connector and remove the PCB 5 Verify the removal process did not damage mating components 11...

Page 113: ......

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