MOTOR
Motor Installation
Page 15-12
2004 Precedent IQ System Golf Car Maintenance and Service Manual
15
Motor Assembly, Continued:
MOTOR INSTALLATION
See General Warnings, Section 1, Page 1-1.
1. Clean the transaxle input shaft.
1.1. Spray the input shaft thoroughly with CRC
®
Brakleen™ or equivalent brake cleaner degreaser.
1.2. Wipe input shaft with a clean cloth.
1.3. Inspect the grooves of the input shaft and remove any remaining debris.
1.4. Repeat steps 1.1 through 1.3 until input shaft is clean.
2. Lubricate the transaxle input shaft.
2.1. Squeeze approximately 1/2 inch (1.3 cm) of moly-teflon lubricant (CCI P/N 102265201) from tube
onto a putty knife as shown
(Figure 15-14, Page 15-13)
.
2.2. Rotate wheels to rotate input shaft.
2.3. Apply motor coupling grease evenly to the rotating input shaft starting at approximately 1/8 inch (3.1
mm) from the end of the shaft and working back toward the transaxle (away from the end of the
shaft)
(Figure 15-15, Page 15-13)
.
2.4. The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5
mm).
2.5. Using a flat screwdriver, clean the grease out of one of the grooves to allow air to escape when the
motor is pushed onto the input shaft.
Figure 15-12 Brush Installation
Figure 15-13 End Shield Installation
MOUNTING
TAB
F1
A1
F2
A2
RIGGING
TERMINAL
POST
BEARING RETAINER
END SHIELD
MOUNTING SCREW
