BODY AND TRIM
Flat Bed – Turf 6 and Carryall 6
Page 4-8
2012 Turf/Carryall Vehicle Maintenance and Service Manual
4
FLAT BED – TURF 6 AND CARRYALL 6
See General Warning, Section 1, Page 1-1.
NOTE:
Flat bed removal and installation will be easier with a helper.
FLAT BED REMOVAL – TURF 6 AND CARRYALL 6
1. Open access door in bed (1) and remove two lock nuts (2), four flat washers (3), and two 1/4 x 4 bolts
(4). Close and latch access door
(Figure 4-3, Page 4-9)
.
2. Remove two lock nuts (5) from left and right flat bed hinge assemblies.
3. Remove two 3/8 x 3 -3/8 bolts (6). Lift bed from vehicle.
FLAT BED INSTALLATION – TURF 6 AND CARRYALL 6
1. Place bed on vehicle with bed front edge 1 inch (2.5 cm) from seat back support panel (7) and open
access door (1)
(Figure 4-3, Page 4-9)
.
2. Raise rear edge of bed 6 inches from vehicle frame and position bed so the left and right hand bed sup-
ports are resting on the support bumpers (8).
3. Lower rear edge of bed onto vehicle and make sure hinge brackets align with bed hinge.
4. Start the bolts (6) into left and right hinge assemblies. It may be necessary to use an alignment tool to
align holes in hinge bracket with steel bushing in hinge assembly.
5. Install a nylon lock nut (5) on each bolt and tighten to 14 ft-lb (18.9 N·m).
6. Install 1/4 x 4 bolts (4), flat washers (3), and lock nuts (2) through the bed frame and vehicle frame on
both sides of vehicle. Tighten to 75 in-lb (8 N·m)
(Figure 4-3, Page 4-9)
.
7. Close access door (1) and secure with latches (9).
Summary of Contents for Carryall 2 Plus
Page 2: ......
Page 10: ......
Page 60: ...5 ...
Page 84: ...6 ...
Page 110: ...7 ...
Page 126: ......
Page 128: ......
Page 129: ...Club Car R NOTES ...
Page 130: ...Club Car R NOTES ...
Page 131: ......