Saab 9-3 M03- Installation Instructions Manual Download

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Saab 9-3 M03-

900

Installation instructions

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MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS

MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE

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Saab 9-3 M03-

Engine/cabin heater

Accessories Part No.

Group

Date

Instruction Part No.

Replaces

12 787 161

9:87-42

Jun 02

12 788 928

Summary of Contents for 9-3 M03-

Page 1: ...ns SCdefault MONTERINGSANVISNING INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG INSTRUCTIONS DE MONTAGE SITdefault Saab 9 3 M03 Engine cabin heater Accessories Part No Group Date Instruction Part No Repla...

Page 2: ...es pipes 8 Bolt 9 Hose clip x3 10 Fuel Pump 11 Cable tie x20 12 Protective cover petrol pump 13 Bracket fuel pump 14 Vibration damper 15 Clamp 16 Nut M6 x2 17 Screw x2 18 Joint hose 19 Joint hose 20 H...

Page 3: ...12788928 3 Saab 9 3 M03 Fuel line kit 1 Fuel line pump heater 2 Fuel line tank to pump F920A012 1 2...

Page 4: ...4 12788928 Saab 9 3 M03 Electrical connection kit Wiring harness F920A013...

Page 5: ...e extinguisher close at hand Observe the risk of sparks e g in con nection with breaking electrical circuits short circuiting etc Smoking is absolutely forbidden Use protective goggles Important The f...

Page 6: ...el tank The fuel tank is not fitted with a drain plug Where work on the fuel system requires emptying of the fuel tank this is done with an emptying unit via the filler pipe Before emptying read caref...

Page 7: ...e cap from the expansion tank 3 Raise the car 4 Remove the bolts from the forward section of the exhaust system 5 Remove the exhaust system 6 Place a receptacle under the engine open the drain plug on...

Page 8: ...5 mm hole in the tank 15 Push the fuel pipe into the tank until the seal locates against the tank and fasten the pipe to the other fuel lines with a cable tie on each side of the fuel line holder 16 R...

Page 9: ...coolant hoses from the connections to the heat exchanger and remove from the ther mostat housing the hose which is nearest to the expansion tank 26 Fit the heater mounting bracket to the bulkhead Tigh...

Page 10: ...nting back into its orig inal shape 32 Fit the connector into its mounting and reposi tion the cable tie around the connector 33 Connect the lower coolant hose to the heater and tighten the hose clip...

Page 11: ...12788928 11 Saab 9 3 M03 38 Remove the wiper arms using puller 85 80 144 Remove also the bonnet seal and the cover over the bulkhead space F920A018 38 38 38 38 38 38 38 38 38 38 38 38...

Page 12: ...x7 Position the Pre Acc outlet between the wiring harness and the front wing 44 Thread the fuel pump wiring harness down alongside the fuel lines against the back edge of the frame member Important T...

Page 13: ...er 48 Connect the fuel line to the heater 49 Fit the fuel pump fuel line into the clips on the underside of the vehicle floor The fuel line should be located in the upper groove of each clip 50 Open t...

Page 14: ...e and two hose clips for each connec tion The joint hose which has a smaller diame ter at one end should be arranged so that this end fits onto the smaller diameter connection of the pump Attach the l...

Page 15: ...he pipe onto the exhaust port of the heater Fasten the exhaust pipe to the floor of the vehicle with the two nuts Tightening torque 5 Nm 3 5 lbf ft 59 Fit the vehicle exhaust system Tightening torque...

Page 16: ...cap and top up to the MAX level Close the cap Switch off the engine and if necessary top the coolant up to the MAX level 68 Start the heater by pushing the CUSTOMIZE button on the SIDC select Parking...

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