ClipperCreek HCS-D Series User Manual Download

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HCS-D User Manual

SPECIFICATIONS

Line Input Power

240V AC single-phase - L1, L2, and Safety Ground.

Voltage & Wiring:

208V AC 3-phase wye-connected - Any two phases and

Safety

Ground.

240V AC 3-phase, delta-connected. With center-tap on

one leg, must use only the two phases on either side of

the center-tap. The two phases must both measure 120V

ground.

Do not use the third leg (208V “Stinger”).

Supplied Input

Pre-installed supplied input conductors of the HCS-D40,

Conductors:

HCS-D40R, and HCS-D50: L1, L2 and Ground use 3 feet of

8AWG, 90ºC copper wire.

Voltage Range:

185V AC to 264V AC

Frequency:

60 Hz

CCID:

20mA

Current & Output

HCS-D

Model Circuit Max Output Cable

Power: (at 240V AC)

Number

Breaker Current Power Length

HCS-D40 (hardwired) 40A

32A 7.7 kW

25 ft (7.6m)

HCS-D40P + 6-50P 40A/50A 32A

7.7 kW

25 ft (7.6m)

HCS-D40P + 14-50P 40A/50A 32A

7.7 kW

25 ft (7.6m)

HCS-D40R (hardwired) 40A

32A 7.7 kW

25 ft (7.6m)

HCS-D40PR + 6-50P 40A

32A 7.7 kW

25 ft (7.6m)

HCS-D40PR+ 14-50P 40A

32A 7.7 kW

25 ft (7.6m)

HCS-D50 (hardwired) 50A

40A

9.6 kW

25 ft (7.6m)

HCS-D50P + 6-50P 50A

40A

9.6 kW

25 ft (7.6m)

HCS-D50P+14-50P

50A

40A

9.6 kW

25 ft (7.6m)

NOTE:

that the maximum current for the vehicle is set by the duty cycle of

the Pilot waveform. Output power is variable depending upon

the HCS-D model and vehicle demand.

Plugs:

An attached NEMA 6-50P or NEMA 14-50P plug is

available on the HCS-D40P, HCS-D40PR and HCS-D50P.

Dimensions:

Dimensions are for the enclosure only:

Height: 500 mm (19.7 inches)

Width: 225 mm ( 8.9 inches)

Depth: 135 mm ( 5.3 inches)

Weight:

HCS-D conduit with two 40A

SAE-J1772

connectors and

25’ lengths of cable: 9.5 kg (21 lbs)

HCS-D plug with two 40A

SAE-J1772

connectors and 25’

lengths of cable: 9.5 kg (21 lbs)

Ruggedized HCS-D40 plug with two 32A

SAE-J1772

connectors and 25’ lengths of cable: 9.5 kg (21 lbs)

Environment:

Operating Temperature: -30°C to +50°C (-22°F to +122°F)

Storage Temperature: -40°C to +80°C (-40°F to +176°F)

Enclosure Rating: NEMA 4 - watertight

Agency Approvals:

ETL Listed, FCC Part 15 Class B

Summary of Contents for HCS-D Series

Page 1: ...ClipperCreek Inc Innovative Infrastructure for Electric and Hybrid Vehicles Model HCS D User Manual ...

Page 2: ... the time of printing ClipperCreek Inc reserves the right to make changes to this product without further notice Changes or modifications to this product by other than an authorized service facility may void the product warranty Contact a Customer Service Representative with any questions about the use of this product 877 694 4194 WARNING This product can expose you to chemicals including Carbon B...

Page 3: ...4 HCS D EVSE Mounting for Solid Wall Construction 25 WIRING INSTRUCTIONS Hardwired HCS D 27 RECEPTACLE INSTRUCTIONS Plug In HCS D 28 GROUNDING INSTRUCTIONS 29 HCS D Hardwired EVSE Grounding 29 HCS D Plug In EVSE Grounding 29 USING THE PADLOCK 30 MOVING STORAGE INSTRUCTIONS 31 MAINTENANCE 32 MOUNTING THE SAE J1772TM CONNECTOR HOLSTERS 33 CHARGE CABLE WRAP GUIDELINES 35 CUSTOMER SUPPORT 36 SPECIFICA...

Page 4: ...e Plug in HCS D 28 9 Locking the SAE J1772TM Connector with Padlock Included 30 10 Charge Connector Secured with Padlock which Cannot be Removed from Vehicle without Key 30 11 Padlock Used in Combination with Connector Holster After Charging 30 12 Mounting the SAE J1772TM Connector Holsters Using the Exterior Wood Screws and Washers 34 13 Example of Installed HCS D and Two Connector Holsters 34 14...

Page 5: ... local electrical codes and ordinances Call the local service provider anytime a procedural question arises DO NOT attempt to perform a procedure you are unsure of Read all installation instructions carefully before performing the pedestal and EVSE installation Carefully read these instructions and the charging instructions in your vehicle owner s handbook before charging your electric vehicle The...

Page 6: ...ectriques et les pratiques courantes de prévention des accidents ADVERTENCIA Este símbolo significa peligro Usted está en una situación que podría causar lesiones corporales Antes de trabajar en cualquier equipo eléctrico tenga en cuenta los peligros relacionados con los circuitos eléctricos y las prácticas estándar para prevenir accidentes Instructions Pertaining to a Risk of Fire or Electric Sho...

Page 7: ... not allow children to operate this device Adult supervision is mandatory when children are in proximity to an EVSE that is in use Instructions se Rapportant à un Risque d Incendie ou de Choc Électrique Lorsque l utilisation de la HCS D précautions fondamentale de sécurité électrique doivent être suivies Utilisez cette station de recharge pour charger les véhicules électriques équipés d un SAE J17...

Page 8: ...e Ne posez pas les doigts à l intérieur de l extrémité du SAE J1772TM coupleur du câble de recharge Ne pas laisser les enfants utiliser cet appareil Supervision d un adulte est obligatoire lorsque des enfants sont à proximité d une station de recharge qui est en cours d utilisation Instrucciones sobre Riesgo de Incendio o Descarga Eléctrica Al utilizar el HCS D se deben seguir las siguientes preca...

Page 9: ...ables como los de la gasolina No coloque los dedos dentro del extremo del acoplador del Cable de carga SAE J1772TM No permita que los niños operen este dispositivo La supervisión de un adulto es obligatoria cuando haya niños que estén cerca de un EVSE que está en uso WARNING Turn off input power to your EVSE at the circuit breaker panel before servicing or cleaning the unit AVERTISSEMENT Couper l ...

Page 10: ...ontrol ventilation fans Do not charge the vehicle with the HCS D if ventilation is required Véhicules qui sont conformes à la norme SAE J1772TM de communication peuvent informer la station de recharge qu ils nécessitent un ventilateur d extraction Le HCS D n est pas équipé pour contrôler les ventilateurs Ne chargez pas le véhicule avec les HCS D si la ventilation est nécessaire Los vehículos que c...

Page 11: ...re high powered radio signals or nearby RF producing equipment such as digital phones RF communications equipment etc could affect operation If interference to the EVSE is suspected the following steps should be taken before consulting a ClipperCreek Sales or Service Representative for assistance 1 Reorient or relocate nearby electrical appliances or equipment during charging 2 Turn off nearby ele...

Page 12: ... has access to 100 of the power until it completes charging is unplugged or another vehicle that requests power is connected to the HCS D The status of each connected vehicle is displayed on the front panel of the HCS D Normally the vehicle will immediately request a charge once the cable is plugged into the vehicle Within a few seconds the green Charging light on the face of the HCS D will turn o...

Page 13: ...d into PEV or PEV not requesting a charge Charging enabled power is applied to the vehicle Ground monitor trip improper grounding or ground is not present PEV ground fault trip Check vehicle connection disconnect and restart InternalPEVFault Disconnectfromvehicle turnpower offandthenbackon Iffaultpersists callforservice InternalPEVFault Disconnectfromvehicle turnpower offandthenbackon Iffaultpersi...

Page 14: ...spositivo solo a un circuito de protección contra sobrecorriente máxima del circuito derivado de acuerdo con el Código Eléctrico Nacional ANSI NFPA 70 Estados Unidos O el Código Eléctrico Canadiense C22 2 Número 280 13 Canadá CAUTION This is a single phase device Do not connect all three phases of a 3 phase feed You may use any two phases of a three phase wye transformer feed The centerpoint of th...

Page 15: ...e usar cualquiera de las dos fases de una alimentación trifásica de transformador de estrella El punto central de las tres fases generalmente usado como Neutral debe estar conectado a tierra en algún lugar del sistema El HCS D no requiere una conexión Neutra Solo se requieren las líneas 1 2 y tierra tal como se muestra en la Figura 3 CAUTION The two phases used must each measure 120V to Neutral Ea...

Page 16: ... conectada a Tierra Solo se pueden usar las dos fases a cada lado de la pata de la toma central Vea Figura 4 CAUTION Warranty is void if this unit is not wired properly ATTENTION La garantie est annulée si cette unité n est pas correctement câblé PRECAUCIÓN La garantía no será válida si esta unidad no está cableada correctamente WARNING Only a qualified electrician should perform the installation ...

Page 17: ...el must be connected to Earth Ground somewhere in the system on any of the three connection arrangements Ground fault protection is not possible unless the Neutral center tap on the service transformer is connected to an Earth Ground If no Ground is provided by the electrical service a grounding stake must be driven into the Ground nearby following local electrical codes The grounding stake must b...

Page 18: ...ate the three service transformer secondary connections most common in North America Figure 3 208V 3 Phase Wye Connected L3 NOT USED L2 L1 GROUND NEUTRAL NOT USED 120V 208V 120V L1 L2 NEUTRAL 120V 120V GROUND NOT USED 240V Figure 2 220 240V Single Phase ...

Page 19: ...mateur étoile connecté secondaire deux des lignes peut être utilisé pour fournir 208V à la HCS D Par exemple L1 L2 ou L1 L3 ou L2 L3 Laissez la borne inutilisée ouverte Ne le connectez pas à un bar Neutre ou à la Mise à la Terre Assurez vous que le point central est Mis à la Terre quelque part dans le système Con un cable secundario conectado en estrella se pueden usar dos de los cables para propo...

Page 20: ...nger Ne pas utiliser ce troisième ligne Consultez la documentation du transformateur fabricant pour être sûr du borne unique peut fournir la puissance requise PRECAUCIÓN con la conexión en delta un cable debe ser la toma central Solo se pueden usar las dos fases a cada lado de la toma central Las dos fases deben medir 120V a Neutral La tercera línea L3 de Delta es 208V con respecto a Neutral y a v...

Page 21: ...rmer si elle ne détecte pas la présence d un fil de Masse connecté à un point Neutre sur le secondaire du transformateur PRECAUCIÓN No se puede usar un transformador secundario trifásico conectado en Delta sin una toma central en un solo cable con el HCS D No hay un punto Neutral disponible para conectarse a tierra para la protección de conexión a tierra El HCS D no permitirá que el contactor se c...

Page 22: ... the ground for outdoor installations Ensure that the front panel indicators of the EVSE can clearly be seen by the user of the device The HCS D has two vertically aligned mounting holes spaced 17 apart one each on the enclosure top and bottom Use a ruler or template to mark hole locations on the mounting surface WARNING For safety always turn off input power to the EVSE at the circuit breaker pan...

Page 23: ...pre apague la alimentación de entrada al EVSE en el panel del interruptor de circuito antes de enchufarlo o cablearlo a las líneas de servicio Del mismo modo apague el interruptor antes de desenchufarlo o desconectar la unidad de las líneas de servicio ...

Page 24: ...cluded plastic angle washers can be oriented to allow the lag screws to be fastened at an angle while still providing a solid flat backing to the screw head If the screw head is smaller than the 3 8 washer aperture an additional flat washer will need to be placed between the plastic angle washer and the head of the lag screw If either mounting hole does not have a solid mounting structure such as ...

Page 25: ...different sets of plastic angle washers included Select those washers that best accommodate the mounting hardware angle of attack and orient them accordingly NOTE that if the head of the mounting hardware is smaller than the 3 8 plastic angle washer aperture an additional flat washer will need to be placed between the plastic angle washer and the mounting hardware Machine screw size 20 hardware is...

Page 26: ...HCS D User Manual 26 Figure 6 Mounting the HCS D to a Solid Wall Solid Wall Mounting flush Longer ...

Page 27: ...he section of this manual titled Installation Service Connections If unsure of the type of power provided at the service panel please consult with the local utility or call a Service Representative for assistance The three supplied HCS D40 and HCS D50 service conductors use stranded 8 AWG 90ºC copper wire The insulation of each conductor is color coded for standard 240V AC installation Green Groun...

Page 28: ...s plug to a maximum of 12 inches in length including the plug head For this reason the plug in HCS D must be mounted above the NEMA receptacle and must also be located within 12 inches of it In both NEMA 14 50P and 6 50P configurations the ground pin is located at the furthest point on the plug It is recommended that a NEMA 14 50R or 6 50R receptacle be oriented accordingly such that the ground so...

Page 29: ...e equipment grounding conductor may result in a risk of electric shock Check with a qualified electrician if doubt exists as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by a qualified electrician AVERTISSEMENT Une mauvaise connexion du conducteur de terre peut entraîner un risque de choc é...

Page 30: ... brass padlock is to secure a vehicle s charge from being interrupted Figure 9 Locking the SAE J1772TM Connector with Padlock Included Figure 10 Charge Connector Secured with Padlock which Cannot be Removed from Vehicle without Key Figure 11 Padlock Used in Combination with Connector Holster After Charging NOTE This padlock can also be used in combination with our connector holster also included a...

Page 31: ...aker panel prior to hard wiring an HCS D to or disconnecting an HCS D from the service lines Likewise always turn off input power to the EVSE at the circuit breaker panel prior to plugging an HCS D into or unplugging an HCS D from a NEMA socket When transporting the EVSE do not lift or carry the entire unit by the charge cable Likewise do not lift or carry the entire unit by the flexible conduit a...

Page 32: ...e prudence lors du nettoyage de l appareil et le câble du connecteur de charge EV 1 Eteignez la équipement au disjoncteur avant de le nettoyer 2 Nettoyez l équipement à l aide d un chiffon doux légèrement humidifié avec une solution de détergent doux Ne jamais utiliser de tampons abrasifs de poudre à récurer ou de solvants inflammables tels que l alcool ou le benzène ADVERTENCIA Para reducir el ri...

Page 33: ...mplate to mark hole locations on the mounting surface The vertical alignment of the HCS D and SAE J1772TM connector holster mounting holes allows for the convenient mounting of both components onto the same post or wall structure For example the holster may be mounted directly above the HCS D Place the SAE J1772TM connector holster such that both mounting holes can take advantage of solid structur...

Page 34: ...ure 12 Mounting the SAE J1772TM Connector Holsters Using the Exterior Wood Screws and Washers Figure 13 Example of Installed HCS D and Two Connector Holsters NOTE Cable Cradle shown below is not included and is sold separately ...

Page 35: ...ing the charge cable too tightly around the HCS D enclosure will result in the charge cable feeling warmer to the touch than would ordinarily be the case See Figure 14 To minimize this effect it is recommended that the charge cable be loosely draped around the HCS D enclosure body with larger loops This will also permit greater convenience in pulling off additional loops if a longer charge cable r...

Page 36: ...d on the label on the side of the HCS D enclosure If a call is made after business hours or on weekends please leave a name telephone number the unit serial number and a brief description of the problem A Service Representative will call back at the earliest opportunity Distributor Service Number Here TO CONTACT CLIPPERCREEK INC DIRECTLY FOR SERVICE CALL 877 694 4194 MONDAY THROUGH FRIDAY BETWEEN ...

Page 37: ...ft 7 6m HCS D40PR 6 50P 40A 32A 7 7kW 25ft 7 6m HCS D40PR 14 50P 40A 32A 7 7kW 25ft 7 6m HCS D50 hardwired 50A 40A 9 6kW 25ft 7 6m HCS D50P 6 50P 50A 40A 9 6kW 25ft 7 6m HCS D50P 14 50P 50A 40A 9 6kW 25ft 7 6m NOTE that the maximum current for the vehicle is set by the duty cycle of the Pilot waveform Output power is variable depending upon the HCS D model and vehicle demand Plugs An attached NEMA...

Page 38: ...abor only it does not cover field service or removal and replacement of the product or any other costs All other express and implied warranties for this product including the warranties of merchantability and fitness for a particular purpose are hereby disclaimed Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts so the above limitatio...

Page 39: ...ly it does not cover field service or removal and replacement of the product or any other costs All other express and implied warranties for this product including the warranties of merchantability and fitness for a particular purpose are hereby disclaimed Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts so the above limitation may n...

Page 40: ...ClipperCreek Inc 11850 Kemper Rd Suite E Auburn CA 95603 www ClipperCreek com 877 694 4194 ...

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