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CLIMET INSTRUMENTS CI-154 User Manual Download Page 15

 

 

CI-154 User’s Manual 

 

 

 

 

Page  5 

The CI-154 has been designed to provide rugged, long-term performance. The laser 
diode light source is controlled with a closed loop drive circuit to maintain a constant 
intensity over time and temperature variations. The status of the laser power is 
monitored and displayed as 

OK

 or 

LOW

 on the main screen. If the laser power falls 

below 90%, a 

LOW

 status is displayed. The rugged laser diode light source, along 

with the stability of the optics and detection electronics, provides for overall 
consistent performance. Given the stability of the laser diode control circuitry and 
amplifier circuits, the CI-154 requires routine calibration only once every 12 months.

 

 

 

Summary of Contents for CI-154

Page 1: ...54 LASER PARTICLE COUNTER OPERATOR S MANUAL Revision 3 20 December 28 2015 CLIMET INSTRUMENTS 1320 West Colton Avenue Redlands CA 92374 Manual P N 03015400 PHONE 909 793 2788 FAX 909 793 1738 www climet com ...

Page 2: ...CI 154 User s Manual Page ii ...

Page 3: ...ble to clear data This characteristic will be retained permanently by the counter unless it is cancelled by another special RS 232 command Please contact Climet Instruments Co or your Authorized Climet service provider for further information BACKDOOR SUPERVISOR PASSWORD Climet Instruments Co and authorized Climet service providers are able to disclose a secret supervisor password to enable a supe...

Page 4: ...CI 154 User s Manual Page iv ...

Page 5: ...__________________7 2 Operation _________________________________________ 9 2 1 Getting familiar with the CI 154________________________9 2 1 1 The CI 154 chassis______________________________________ 9 2 1 2 The CI 154 user interface _______________________________ 10 2 2 Performing routine tasks with the CI 154 _______________11 2 2 1 How to take a sample___________________________________ 11 2 ...

Page 6: ...__________________________ 25 2 8 2 Beeper mode _________________________________________ 25 2 8 3 Alarm indicators on the display ___________________________ 26 2 8 4 Silencing the alarm_____________________________________ 26 2 9 Selecting channels to display _________________________26 2 10 Setting date and time _______________________________26 2 11 Using IDs __________________________________...

Page 7: ...ration Utility ________________________________ 44 3 3 3 Connecting using Telnet ________________________________ 46 3 3 4 The RS 232 and telnet command list _______________________ 48 3 3 5 RS 232 and telnet output format __________________________ 54 3 3 6 MODBUS __________________________________________ 56 3 3 7 Status Bits Defined ____________________________________ 62 3 3 8 Unit web server ...

Page 8: ...6 2 Analyzing counting irregularities ______________________76 6 2 1 High counts limited to the 0 3 m channel __________________ 76 6 2 2 Similar counts on two or more channels ____________________ 76 6 3 Low laser power ___________________________________77 6 4 Low flow rate _____________________________________77 6 5 Calibration service _________________________________77 7 Frequently asked ques...

Page 9: ...CI 154 User s Manual Page ix FRONT VIEW OF CI 154 ...

Page 10: ...CI 154 User s Manual Page x REAR PANEL OF CI 154 ...

Page 11: ... Climet particle counters indicates that it can be expected to provide years of service when the counter is used within its specifications To insure proper performance the CI 154 should be operated in a well ventilated area Operating the instrument in areas with elevated temperatures for extended periods of time may shorten the life of the laser diode 1 2 2 Calibration interval The CI 154 is based...

Page 12: ...battery which can be replaced by the user The CI 154 comes with a three prong grounded AC power cord Failure to make a proper earth ground connection may result in a shock hazard and may damage the instrument Do not use a two to three prong adapter unless its ground connection has been properly connected to a good ground on the wall socket 1 3 4 Handling Although the particle counter has a rugged ...

Page 13: ...h that at least 3 inches of heavy bubble wrap can be placed on all sides of the instrument Any extensions handle feet should be especially well protected because the impact is amplified if the carton is dropped on a part that extends out from the rest of the chassis Avoid the use of loose packing materials such as peanuts because they shift and leave one side of the instrument unprotected Shipping...

Page 14: ...o clear the area before the particle counter begins sampling Other sample settings program the CI 154 to take a certain number of samples then stop or to take samples once every given time period Averages can be automatically printed at the end of a given number of samples The blower pump is turned off during long delays to conserve battery power Once all of the settings are determined they may be...

Page 15: ...ns The status of the laser power is monitored and displayed as OK or LOW on the main screen If the laser power falls below 90 a LOW status is displayed The rugged laser diode light source along with the stability of the optics and detection electronics provides for overall consistent performance Given the stability of the laser diode control circuitry and amplifier circuits the CI 154 requires rou...

Page 16: ...CI 154 User s Manual Page 6 ...

Page 17: ... levels with user authentication Location ID Up to 100 per program 16 characters long Program Up to 30 user defined and named containing IDs and settings Input Output RS 232 ASCII command set CSV data output with check code 5 VDC 400 mA provided on pin 9 Input Output Ethernet 10 100Base T half or full duplex auto sensing http web server Ethernet Modbus server and TELNET server Input Output USB Tra...

Page 18: ...CI 154 User s Manual Page 8 ...

Page 19: ...y is located in the base of the unit and is accessed through a door on the bottom of the instrument In the upper right corner of the rear panel is a cover for the printer paper compartment It is held on by two slotted thumbscrews which are easily removed by hand or screwdriver There is an exhaust port at the back of the unit Located at the top left corner a white screw on cover has the exhaust blo...

Page 20: ...e from green to yellow or from yellow to green when pressed A feature is enabled or selected when the key is green and disabled or deselected when the key is yellow Touch screen displays offer greater convenience than membrane keys but they do have their own peculiarities If pressed slowly and gently the wrong key may respond occasionally To avoid this key presses should be firm and without hesita...

Page 21: ...cle count Alarm levels are entered in the same manner as the sample volume Enter the main menu screen by pressing SET UP from the main data screen Press ALARMS at the bottom left corner of the menu screen In the alarms menu screen select the particle size for which you want to set an alarm level In the alarm level entry screen press the appropriate numeric keys to set the desired alarm level then ...

Page 22: ...e the flow reading has reached its full level 2 2 4 How to create and use a stored program The CI 154 allows you to configure parameters and location IDs for a given sample area and save them under a named program so that the parameters can be easily recalled every time you have to sample that area or areas with similar requirements Up to thirty separate programs can be saved in the internal memor...

Page 23: ...e grouped together under a given program name for a report such as ISO or GMP can be inadvertently excluded if a setting is changed part way through the data gathering process Furthermore all samples with a blank program name get lumped together under the blank name for reports potentially creating an invalid mix of IDs The user must therefore be very careful not to change any settings in the SET ...

Page 24: ...d to set the unit to a known state for its intended use To use the clone feature via USB insert the jump drive into the USB port The USB menu will appear In addition to the menu options along the bottom one configuration item ENCRYPT USERS is available When the background color of that button is green the User Names and Passwords will be transferred encrypted to keep those things secret When the b...

Page 25: ...pressing the AUTO ADVANCE button to enable it on the ID screen Pressing TOP positions the cursor to the ID at the top of the list The behavior of the auto advance feature is designed to reduce the number of key presses needed to take samples along a route of predetermined locations However a sample may be terminated and retaken or a location can be skipped along the route if necessary The behavior...

Page 26: ...CI 154 User s Manual Page 16 AUTO ADVANCE is enabled and sampling is completed for the last ID in the list Press START NEXT ID Message appears END OF ID LIST OK ...

Page 27: ...sted above the particle counts While a header identifying each piece of data appears above each individual sample in end of sample printouts only one header per program name appears above the data in the data dump printout The data using small fonts extends in an unbroken column below each channel identification with all the readings for a given run grouped vertically A header with the same progra...

Page 28: ...ept the new ID Once the ID is selected take the specified number of samples for that location then move to the next location and repeat the process Once all the data has been collected the report can be printed It is possible to automatically select the next ID on the list by enabling AUTO ADVANCE To print the report press REPORT from the main data screen then press ISO 209E GMP from the bottom of...

Page 29: ...new data that will be used to calculate averages or to make FS 209E ISO 14644 1 or GMP calculations of a new clean area Data should also be cleared if data dumps are routinely taken so that old data will not be repeatedly printed or sent to the computer Since the CI 154 can store a considerable amount of data failing to clear data regularly will result in very long printouts both in terms of time ...

Page 30: ...month to avoid deep discharging A battery left in circuit for two months or more may discharge excessively shortening the life of the battery Please refer to the Service and Maintenance section of this manual for instructions on long term storage 2 5 Sample settings 2 5 1 Sample volume The CI 154 has a constant flow rate of 28 3 liters per minute or 1 cubic foot per minute At this rate the particl...

Page 31: ...delay of 5 seconds and a sample delay of 0 seconds between samples If the delay is set for a period less than the sample time then it will be an end to start delay If the delay period is set for a period greater than the sample time it will be a start to start delay For example if you wanted to take a 1 minute sample automatically every hour then you would set the sample delay to 60 minutes Then t...

Page 32: ...or example include the particles that are recorded in the 0 5 m channel above it and the 1 0 m channel includes counts recorded in the 5 m channel In some applications it is of interest to know how many particles are in each size range This is called differential count mode In this mode the microprocessor simply subtracts the 0 5 m counts from the counts in the 0 3 m channel the 1 0 m counts from ...

Page 33: ...UP then PER CF in the display group To set the CI 154 to display concentration in cubic meters or liters press PER CM or PER L 2 7 Printer settings 2 7 1 Large font The printer may be set to print large or small fonts Large fonts more readable but use more paper Examples of printouts are given in the sections that follow 2 7 2 End of sample printouts The printer can be set up to print after each s...

Page 34: ...9 15 30 00 PROGRAM IN OPERATION ID LOCATION 24A VOLUME 1 0CF SAMPLE 1 FLOW 1 00 CFM TOTAL COUNT 5 0 10 3 0 28 1 0 959 0 5 4367 11 16 09 15 31 00 PROGRAM IN OPERATION ID LOCATION 24A VOLUME 1 0CF SAMPLE 2 FLOW 1 00 CFM TOTAL COUNT 5 0 2 3 0 15 1 0 247 0 5 784 PROGRAM IN OPERATION ID LOCATION 24A 11 16 09 SAMPLE VOL 1 0CF SAMPLE 1 TOTAL COUNT TIME 0 5 1 0 3 0 FLOW 15 30 00 4367 959 28 50 0 5 0 10 PR...

Page 35: ... 10 Press EXIT to return to the main screen 2 8 2 Beeper mode The CI 154 lets you choose whether to have an audible annunciator when keys are pressed To enable or disable the key annunciator press SET UP ALARM BEEP ON KEY to disable yellow or enable green this function Press EXIT three times to return to the main screen The CI 154 can be set to beep whenever a particle is detected This is useful b...

Page 36: ...words ALARM RESET 2 9 Selecting channels to display From the main data screen press SET UP MORE Press the appropriate keys to enable or disable the display of the four possible particle sizes When a key is green it is enabled when it is yellow it is disabled or suppressed Pressing the key toggles it from one state to the other Press EXIT to return to the previous menu and again to return to the ma...

Page 37: ...ess DELETE to delete the highlighted ID A confirmation screen will appear Press YES to delete the ID or NO to return to the ID screen without deleting the ID 2 12 Using programs with IDs and settings 2 12 1 Programs in internal memory Different clean rooms and clean hoods may require different settings for sampling The CI 154 allows those settings to be named and saved as programs so that the user...

Page 38: ...rts Pressing SET CLASS brings up a screen listing all applicable classes for the selected report Pressing the key of the desired class will cause the key to turn green enabled and any key previously enabled will turn yellow disabled A minimum number of locations depending on the area of the clean room is required for a valid report To determine the number of locations press AREA under the SET CLAS...

Page 39: ... bottom to perform the following tasks Clear data in memory Print the sample data currently on the main data screen Print all sample data currently stored in memory a data dump Print all data stored which violates alarm limits Print the average of the sample data stored in memory for each channel Print ISO 14644 2015 Fed Std 209E or GMP 2008 reports The data that will appear in the reports can be ...

Page 40: ...1 SAMPLES 4 PROGRAM CLASS B ZONE 1 06 10 10 ID default id VOLUME 1 0CF TIME TOTAL COUNT FLOW 13 09 27 5 0 0 1 00 1 0 6 0 5 57 0 3 420 13 10 27 5 0 0 1 00 1 0 12 0 5 108 0 3 496 13 11 27 5 0 0 1 00 1 0 11 0 5 72 0 3 435 13 12 27 5 0 0 1 00 1 0 13 0 5 90 0 3 515 STORED DATA LOCATIONS 1 SAMPLES 4 PROGRAM CLASS B ZONE 1 ID default id 06 10 10 SAMPLE VOL 1 0CF TOTAL COUNT TIME 0 5 1 0 3 0 FLOW 13 09 27...

Page 41: ...can be made from the report menu Access the report menu by pressing the REPORT key from the main data screen From the next screen press ALARM DATA From the alarm data screen press PRINT Example Alarm Report 2 channels 0 5 and 5 0 m ALARM REPORT USING LARGE FONT 2 CHANNELS ALARM REPORT USING SMALL FONT 2 CHANNELS ALARM SETTINGS 5 0 OFF 0 5 6000 FLOW HIGH OFF LOW OFF ALARM DATA LOCATIONS 1 SAMPLES 4...

Page 42: ... two are taken by USER A with security enabled If security is disabled when an average report is made all four samples are averaged for the report as shown below which does not list any user Example Report 2 channels 0 5 and 5 0 m security disabled AVERAGE REPORT USING LARGE FONT 2 CHANNELS AVERAGE REPORT USING SMALL FONT 2 CHANNELS AVERAGE DATA LOCATIONS 1 SAMPLES 4 PROGRAM CLASS B ZONE 1 FIRST 0...

Page 43: ... report The ISO 14644 1 report screen is accessed from the report menu screen First select the particle size or sizes upon which the report is to be based The particle size buttons are at the top of the screen they will turn green when enabled Next select ISO 2015 to enable ISO 14644 1 reports Next press SET CLASS from the screen that follows press the ISO class for the area being monitored The se...

Page 44: ... or sizes upon which the report is to be based The particle size buttons are above the SET CLASS key they will turn green when enabled Next select FS 209E to enable FS 209E reports Next press SET CLASS from the screen that follows press the desired 209E class for the area being monitored The selected key will turn green when pressed Press EXIT to return to the report menu screen Next press the ISO...

Page 45: ...E COUNTS 97229 0 AVERAGE CONC CF 97229 0 ID 2 SAMPLES 2 AVERAGE COUNTS 97368 0 AVERAGE CONC CF 97368 0 MEAN OF AVERAGES 97298 5 STANDARD DEVIATION 98 3 STANDARD ERROR 69 5 95 UCL 97367 0 FS 209E REPORT PASS UNIT CLIMET 1 CLASS 100000 AT 0 5 uM PRINTED 06 16 10 15 59 33 FIRST 06 16 10 15 50 10 LAST 06 16 10 15 55 39 PROGRAM CLASS B ZONE 1 SAMPLE VOLUME 1 0CF SIZE 0 5 uM AVERAGE AVERAGE ID SAMPLES C...

Page 46: ...ria for a GMP 2008 report are given in the table below Note that minimum sample volume requirements of GMP 2008 are not considered in the Pass Fail criteria The user is responsible for determining that sampling volume proper sampling locations and other requirements such as probe positions are met The minimum number of sampling locations may be enforced by entering the area of the cleanroom when s...

Page 47: ...S 1 AVERAGE COUNTS 260644 0 AVERAGE CONC CM 2606440 ID 2 SAMPLES 1 AVERAGE COUNTS 265543 0 AVERAGE CONC CM 2655430 MEAN OF AVERAGES 2630935 STANDARD DEVIATION 34641 2 STANDARD ERROR 24495 0 95 UCL 2785254 GMP 2008 REPORT FAIL UNIT CLIMET 1 USER SUPERVISOR GRADE C in OPER AT 5 0 uM PRINTED 06 16 10 17 19 05 FIRST 06 16 10 16 56 24 LAST 06 16 10 17 00 59 PROGRAM CLASS B ZONE 1 SAMPLE VOLUME 100L SIZ...

Page 48: ...n black letters This allows anyone to readily determine if the unit is vulnerable to unauthorized access and which users need to enter passwords The highest security level is 4 the lowest is 1 The 4 levels have the following privileges Level 4 allows free access to all menus and functions The supervisor has level 4 access Level 4 users can delete and save programs on the USB jump drive and clone u...

Page 49: ...een is the red lettering of all user names that do not have a password assigned yet This is literally a red flag to warn that a password needs to be entered by the user to prevent unauthorized access to the CI 154 Users with passwords have their names in black print just like the log in screen The REMOVE ALL USERS button is available on this screen Pressing this button will remove all user names a...

Page 50: ...of whether or not security is enabled If unit ID has a name it will appear on printouts and the top of the ID listing screen independent of the security setting If unit ID is blank it will not appear on printouts or the top of the ID listing screen 2 14 6 Altitude The CI 154 utilizes an altitude setting to adjust the volumetric flow rate so the unit can compensate for change in air density as a fu...

Page 51: ...te MM DD YY or DD MM YY depending on unit setting Time HH MM SS Location alphanumeric characters up to 16 characters UnitID alphanumeric characters up to 16 characters UserID alphanumeric characters up to 16 characters Program Name alphanumeric characters up to 16 characters Run numeric characters up to 3 digits Volume alphanumeric characters up to 16 characters Count Mode alphanumeric characters ...

Page 52: ...AL COUNTS 103717 12530 956 140 1 00 123456 1 1 6 17 08 3B26A7E3 ASCII CSV Text File Format on USB Jump Drive Alarm Date Time Location UnitID UserID Program Name Run Volume Count Mode 0 3 Micron 0 5 Micron 1 0 Micron 5 0 Micron Flow CFM Unit S N Laser OK Flow OK Cal Due 0 8 17 2007 3 18 18 SET 1 TEST UNIT INSPECTOR 1 SYSTEM REVIEW 1 0 01CM TOTAL COUNTS 103559 12690 842 169 1 123456 1 1 6 17 2008 0 ...

Page 53: ...formation 3 2 1 Controlling the CI 154 through the RS 232 interface The CI 154 can be programmed and operated by means of the RS 232 port The CI 154 responds to external commands that are sent in ASCII alphanumeric characters The table in section 3 3 lists the ASCII characters and their functions Commands start with an ASCII character depending on the command type they may also be followed with a ...

Page 54: ...an Ethernet crossover cable which plugs directly into the Ethernet ports of the CI 154 and computer Turn the CI 154 on Wait one minute Get to the main screen then press SET UP and NETWORK to view the current network address settings The CI 154 is shipped from the factory with the following settings IP address 10 10 55 1 Subnet mask 255 255 255 0 Gateway 0 0 0 0 A secret login name and password exi...

Page 55: ...s or one assigned by DHCP The program will then display the network and telnet settings for the unit selected To change any of the settings click each box and enter the updated information To change the TELNET login information enter a new login name and password then place a check in the box next to Change Login Name and Password Once the settings have been entered click on the SAVE SETTINGS REST...

Page 56: ...nd run HyperTerminal Click START PROGRAMS ACCESSORIES COMMUNICATIONS and click on HyperTerminal to start the HyperTerminal Session Input a name at least 1 character and click Ok to go the next step Complete the Connect To dialog by selecting the Connect Using Box to TCP IP Winsock Add the IP address to the Host Address box and check that the Port Number Box is set to 23 Click Ok to advance to the ...

Page 57: ... the Telnet client Selecting Option 2 will configure the counter to not send End Of Sample data at the end of a sample Characters sent to the counter will be echoed back to the Telnet client Selecting Option 3 will configure the counter in the same way as Option 2 but characters will not be echoed back to the Telnet client Once connected the full Telnet command set maybe used to configure and quer...

Page 58: ...s have been added in certain firmware versions and are not valid in previous versions Any such limitations are noted in parenthesis next to the command in the table as follows t telnet only s RS 232 only 1 firmware version 1 30 or later 2 firmware version 2 00 or later 3 firmware version 3 00 or later ASCII Note FUNCTION S Start sample T Stop sample beeps four times A Transmit most recent nnnn sam...

Page 59: ...ting calibration computer product key and the version of CalPro that was used during the calibration of the unit Y1 1 Same as Y command above with additional displayed channels settings particle alarm settings printed channels settings and flow alarm settings Y Send laser power current and nominal values current and initial laser current B Send most recent sample completed after power up Send boar...

Page 60: ...ed 0mv 0 ClockBat 3034mv 2486 1000 s2 Disable output of sample data every second 1002 s2 Enable output of sample data every second in CSV format Format ch1 ch2 ch3 ch4 elapsed time in ms sample period in ms Example of three transmissions 6806 1516 41 2 250 3600 13630 3036 89 12 500 3600 20574 4598 138 19 750 3600 9000 s2 Set RS 232 baud rate to 9600 baud 9001 s2 Set RS 232 baud rate to 57600 baud ...

Page 61: ...y between samples to 0 Set number of samples to 3 Set ID name to Area 1 Display first smallest and third channels Print first and third channels Start sampling Innnn Set initial delay range I02 to I23 59 59 Example I01 00 sets initial delay to 1 minute Pnnnnnnnn Set delay between samples range P0 to P23 59 59 Example P00 00 15 or P00 15 sets delay to 15 seconds If nnnn or sample time the delay is ...

Page 62: ... 04 Next Channel H4 Fourth Analog High Flow L4 Fourth Analog Low Flow dnnnn 1 Control display of channels N 1 or 0 Ex d1000 will display only the bottom channel d1001 will display the bottom and top channels pnnnn 1 Control printing of channels N 1 or 0 Ex p1000 will print only the bottom channel p1001 will print the bottom and top channels Px 1 Enable or disable printer X 0 printer off x 1 print ...

Page 63: ... command will provide detailed steps in using both x and i n though a Telnet connection First send x and the following response is sent back 5 5 3000 MDY This shows that five 5 samples are in memory the next sample location in the circular buffer is 5 since the memory starts at 0 the buffer size is 3000 and the date format of the unit is currently Month Day Year Now to get the two most recent samp...

Page 64: ... Flow OK Cal Due 0 04 15 05 15 58 16 LOC ABC CLIMET 23 ELVIS PROGRAM1 2 0 2CF TOTAL COUNTS 47536 8672 1529 103 1 00 000000 1 1 06 03 09 0 04 15 05 15 58 28 LOC ABC CLIMET 23 ELVIS PROGRAM1 2 0 2CF TOTAL COUNTS 47525 8669 1534 105 1 00 000000 1 1 06 03 09 0 04 15 05 15 58 40 LOC ABC CLIMET 23 ELVIS PROGRAM1 2 0 2CF TOTAL COUNTS 47542 8677 1536 106 1 00 000000 1 1 06 03 09 Note Count Mode is the cur...

Page 65: ...PLE PRINT AVG AFTER N OFF STOP AFTER N ON LARGE ON Response to the y command Current Laser Power 1177mV Nominal Laser Power 1185mV Current Laser current 63mA Nominal Laser current 65mA Response to the F command 1 04 15 05 16 00 38 LOC ABC CLIMET 23 ELVIS PROGRAM1 2 0 2CF TOTAL COUNTS 47536 8672 1534 103 1 00 000000 1 1 06 03 09 End of Sample 0 04 15 05 16 01 02 LOC ABC CLIMET 23 ELVIS PROGRAM1 1 0...

Page 66: ...e byte and all data bytes The last byte is the Unit Identifier which is always set to 01 hex when communicating with a particle counter MBAP HEADER FUNCTION CODE DATA 00 01 00 00 00 06 01 05 00 01 00 00 All commands share a common format at the beginning of their command string The first byte must always take on the hex value 01 The second byte is always the Function The function values in hex sup...

Page 67: ...et DMY Date Format 00 01 00 00 00 06 01 05 03 E7 FF 00 1000 Set MDY Date Format 00 01 00 00 00 06 01 05 03 E7 00 00 The following list provides coil read examples for all coils in the unit Note that Modbus coil numbers are offset from the address by 1 Coil Current State MBAP HEADER FUNCTION CODE DATA 101 Active 00 01 00 00 00 06 01 03 00 64 FF 00 101 Standby 00 01 00 00 00 06 01 03 00 64 00 00 102...

Page 68: ...te of last sample x100 40009 upper 40010 lower Channel 1 counts for last sample smallest size 40011 upper 40012 lower Channel 2 counts for last sample 40013 upper 40014 lower Channel 3 counts for last sample 40015 upper 40016 lower Channel 4 counts for last sample largest size 40101 40108 Last sample location ID 1st ascii char is on low byte of register 40101 40109 40116 Last sample location ID 1s...

Page 69: ...e number 40246 upper 40247 lower Status see Status for details 40248 upper 40249 lower Sample Volume x100 volume unit is in status word 40250 upper 40251 lower Flow rate x100 40252 upper 40253 lower Channel 1 counts for last sample smallest size in count mode of instrument 40254 upper 40255 lower Channel 2 counts for last sample in count mode of instrument 40256 upper 40257 lower Channel 3 counts ...

Page 70: ...ived from unit 00 01 00 00 00 23 01 03 20 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 To read a single Holding Register issue the command as follows Read Channel 1 counts MBAP HEADER FUNCTION CODE DATA Sent to unit 00 01 00 00 00 06 01 03 00 08 00 02 Received from unit 00 01 00 00 00 07 01 03 04 00 01 21 32 The data field above has two parts the ...

Page 71: ...ssue the command as follows MBAP HEADER FUNCTION CODE DATA Sent to unit 00 01 00 00 00 06 01 03 00 64 00 08 Received from unit 00 01 00 00 00 13 01 03 10 65 64 61 66 6c 75 20 74 64 69 20 20 20 20 20 20 Note the 1st byte in the DATA field is a hex 10 to indicate there are 16 bytes that follow ...

Page 72: ...nter will need to be serviced 3 3 8 Unit web server pages The CI 154 s built in web server provides view only information from the CI 154 This information is provided on four web pages listed below The first page provides last sample information The second page provides details about the CI 154 The last two pages provide a list of samples sampledatap1 htm provides up to 60 of the most recent sampl...

Page 73: ...CI 154 User s Manual Page 63 Most Recent completed sample Web address http UnitIPAddress CI 1054 shown Typical for other models ...

Page 74: ...CI 154 User s Manual Page 64 Unit Information Web address http UnitIPAddress info htm CI 754 shown Typical for other models ...

Page 75: ...ual Page 65 Sample data up to 60 samples Web address http UnitIPAddress sampledatap1 htm Sample data up to 3000 samples Web address http UnitIPAddress sampledatap2 htm Examples for CI 1054 shown Typical for other models ...

Page 76: ...condition During an alarm condition pin 1 becomes connected to pin 2 through the relay This setup allows users to electrically sense alarm conditions so that warning devices or other equipment can be activated Pin 5 of the connector has 12 VDC which is capable of sourcing 250 mA Pin 6 is the 12 V Return Alarm connector pin designation PIN FUNCTION 1 Normally Open out 2 Normally Open out 3 Normally...

Page 77: ...or The photodetector turns the light energy into an electrical current that is proportional to the brightness of the light Since the light was proportional to the size of the particle that scattered the light the amplitude of this electrical pulse is also proportional to the size of the particle We now have a device that not only detects the presence of something invisible to our eyes we also have...

Page 78: ... source The CI 154 uses a laser diode light source The superior light collecting properties of Climet s optical system allows the laser diode to be driven at a much lower level which adds to the life of the laser diode Lenses are used to shape the laser beam A light trap at the opposite end of the sensor absorbs the beam so that it will not create stray light that would obscure smaller particles T...

Page 79: ... measurement 4 2 4 The electronic subsystems The electronic system begins with the semiconductor detector that produces an electrical current that is proportional to the amount of light scattered by the particle and thus proportional to the size of the particle Amplifier and signal processing circuits amplify the signal and attenuate background noise which allows smaller particles to be detected T...

Page 80: ...CI 154 User s Manual Page 70 ...

Page 81: ...g a zero count filter over the inlet allows the user to determine the background counts that are produced in the absence of external contaminants Counts could be produced from a variety of sources A few counts per minute may be the sloughing off of particles that have adhered to the sides of the inlet while sampling relatively contaminated areas or processes Extremely large counts limited to the s...

Page 82: ...ocess will be bathed in air with about the same level of particle content However if there is an activity in close proximity to the area monitored it could cross contaminate the process being monitored and be detected by the counter In rooms with horizontal flow placement is normally downstream of the critical process with the probe facing into the direction of the flow However the process itself ...

Page 83: ...ovide a better understanding of the dynamics of the room and this data could help isolate a problem that might develop at some future date When people are moving about in the room and machinery is operating particles are stirred up into the air and new particles are generated It would be valuable to know the typical at rest counts for key locations in the room and to monitor those at rest location...

Page 84: ...CI 154 User s Manual Page 74 ...

Page 85: ...ttom of the unit The door has four screws securing it to the chassis These should only be finger tight Pull the battery out Squeeze the tabs on both sides of the battery connector and pull to unplug it Do not pull on the wires that could compromise the integrity of the connection Insert the new battery into the compartment Push the battery fully inside the compartment then reconnect the battery co...

Page 86: ... 0 5 m channel this would point to a problem with the particle counter Since there is high immunity to electronic noise such high counts are often caused by a stray fiber that has entered the particle counter and has been caught on the inlet The fiber wiggles back and forth in the airflow scattering light around the edge of the laser beam causing the stray counts Such fibers can often be dislodged...

Page 87: ...w Rate will appear Sampling will be halted Pressing OK will clear this screen If a low flow rate condition is detected the user should inspect the tubing and sample probe for obstructions The purpose of this feature is to prevent sampling from occurring when a severe obstruction or flow system failure exists An additional flow alarm may be set by the user 6 5 Calibration service The CI 154 like an...

Page 88: ...e climet com When shipping units use the original shipping carton a well padded shipping case or in a box that allows at least three inches of bubble wrap extending from the greatest protrusion on all sides of the instrument Loose packing material commonly referred to as peanuts provides psychological comfort but very little real protection ...

Page 89: ...e unit is set for counts per unit volume The particle counter calculates the number of particles per unit volume each second Since the displayed counts represent the calculated counts per unit volume and since the number of particles per unit volume is dynamic and constantly changing the numbers on the display will increase or decrease from one second to the next to reflect the change in concentra...

Page 90: ...ata in the file and then comparing it to the check code in the file itself it is possible to detect if the data has been corrupted Please contact Climet for further information and assistance in implementing a data integrity test ELECTRONIC RECORDS The CI 154 particle counter has internal memory that can store data that can be transferred to a computer This data is considered an electronic record ...

Page 91: ...e sample volume is not set to one 1 cubic meter For 1 CFM models the sample volume needs to be set to 1 CF cubic foot to obtain a 1 minute sample for 50 LPM models the volume should be 50L liters for 75 LPM and 100 LPM the volume should be set to 75L or 100L respectively What do I need to know about USB to RS 232 converters Climet particle counters work with most USB to RS 232 converters When usin...

Page 92: ...CI 154 User s Manual Page 82 ...

Page 93: ... 00 01 00 00 00 06 01 05 00 03 00 00 5 Activate Alarm Relay 00 01 00 00 00 06 01 05 00 04 FF 00 5 Deactivate Alarm Relay 00 01 00 00 00 06 01 05 00 04 00 00 8 2 Legacy Modbus Diagnostic Functions The Modbus diagnostic Function is used to Set Read information from the particle counter The list of commands below may be used to configure the particle counter Example command strings shown in hexadecim...

Page 94: ... separated string of last sample Write Commands Diagnostic Code Dec hex Diagnostic Function 1043 413h Set count mode see Count Mode for details 1047 417h Set sample volume see Sample Volume for details 1049 419h Set initial delay seconds 1051 41Bh Set delay between samples 1053 41Dh Set number of samples see Set Number of Samples 1055 41Fh Set Clock Date and Time 8 2 1 Example Diagnostic Commands ...

Page 95: ...00 04 01 08 04 02 Received from unit 00 01 00 00 00 0C 01 08 04 02 07 43 49 2D 31 35 33 Note The 07 hex is the length in bytes of data following the length byte The length byte added in the Diagnostic Data packet is used to count the number of bytes returned ...

Page 96: ...CI 154 User s Manual Page 86 ...

Page 97: ... Heard Way Eurolink Industrial Estate Sittingbourne Kent ME10 3SA England I the undersigned hereby declare that the equipment specified above conforms to the directives and standards Place Redlands California USA Date April 28 2014 David L Chandler Engineering Manager Attention The attention of the purchaser installer or user is drawn to the special measures and limitations which must be observed ...

Page 98: ...CI 154 User s Manual Page 88 ...

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