Clenergy PV-ezRack SolarTerraceIII-A Planning And Installation Download Page 1

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PV-ezRack

SolarTerraceIII-A™

Code-Compliant Planning and Installation V2.0
Complying with AS/NZS1170.2:2011 AMDT 2-2012

Summary of Contents for PV-ezRack SolarTerraceIII-A

Page 1: ...PV ezRack SolarTerraceIII A Code Compliant Planning and Installation V2 0 Complying with AS NZS1170 2 2011 AMDT 2 2012...

Page 2: ...y with the appropriate safety regulations and please also comply with the relevant regulations of your local region Please check that you are using the current version of the Installation Manual by co...

Page 3: ...b LxT m Continuous Strip Footing WxD m Individual Pad Footing per Leg BxCxX m Transverse Strip Footing LxAxD m A 41 Concrete Footing Options min N25 Front Leg 0 30x0 40 2 20x0 60x0 60 2 50x0 70x0 70 0...

Page 4: ...ont Leg 0 50x0 50 2 40x0 75x0 75 2 70x0 80x0 80 0 55x0 65 0 50x0 50 0 60x0 65 0 60x0 60x0 65 0 70x0 70x0 75 0 65x0 65x0 65 0 70x0 70x0 75 2 20x0 19 2 40x0 25 Rear Leg Front Leg Rear Leg 59 20 3 20 73...

Page 5: ...50x0 75x0 70 2 85x0 85x0 80 0 55x0 65 0 45x0 45 0 65x0 65 0 55x0 55x0 75 0 95x0 95x0 90 0 75x0 75x0 75 1 05x1 05x0 90 2 30x0 20 2 40x0 25 Rear Leg Front Leg Rear Leg 20 3 50 30 2 95 Table 6 Maximum S...

Page 6: ...aceIII A_AU_V2 0 1 10 Duerdin Street Clayton VIC 3168 Australia Tel 61 3 9239 8088 Fax 61 3 9239 8024 E mail sales clenergy com au www clenergy com au 05 page of 28 Planning Footings Summary Continuou...

Page 7: ...olutionis possible Concrete grade N25 minimum cover 50 mm contact Clenergy to find out whether a more cost effective solution is possible based on site specific conditions For fixing the STIII A suppo...

Page 8: ...the concrete to the ground See the diagrams on page 10 Planning Table1 Ground Clearance in Wind Region A Panels up to 1700x1100mm Wind Region Panels Tilt Angle Max Spacing m Continuous Paving Slab Co...

Page 9: ...700 600 0 100 200 100 C 20 3 20 D 20 2 70 Planning Table 5 Ground Clearance in Wind Region B Panels up to 2000x1100mm Wind Region Panels Tilt Angle Max Spacing m Continuous Paving Slab Continuous Stri...

Page 10: ...Clearance in Wind Region C D Panels up to 2000x1100mm Wind Region Panels Tilt Angle Max Spacing m Continuous Paving Slab Continuous Strip Footing Individual Pad Footing per Leg Transverse Strip Footin...

Page 11: ...25 27 The table below defines the range of adjustments for the support structure when using this method Planning 2 3 1 Installation with Concrete Foundation Adjustable area Front leg Up down Front le...

Page 12: ...amp for T Rail with Grounding ER S STIIIA Support Pre assembled ER CAP T110 Cap for T 110 Rail ER CAP G A Cap for Square Girder C U 30 46 G Universal Clamp for Frame Height 30 46mm with Grounding Clip...

Page 13: ...inants Apply lubricant grease or 40 engine oil to fasteners prior to tightening to avoid galling or seizing in the threads 4 2 2 General installation instructions Apply force to fasteners in the direc...

Page 14: ...fic conditions for each project and documented in a construction drawing As a result major components of PV ezRack SolarTerrace III A may be provided in section sizes and lengths that vary from those...

Page 15: ...panels up to 1700 x 1100 mm and 72 cell panels up to 2000 x 1100 mm at 20 and 30 tilt angles Side view drawings of support for 60 cell panels up to 1700x1100mm Side view drawings of support for 72 cel...

Page 16: ...he M8 40 bolt within 13 14 N m Fig 4 Fig 5 5 1 Pre assembled Support Installation For 30 degree tilt support 5 Installation Instruction Solution 1 Step 1 Unfold the pre assembled support as shown in F...

Page 17: ...ed support as shown in Fig 7 and 8 Step 2 Unlock the M12 100 bolts from H Joint first and fasten the Al Tube and H Joint lightly with M12 100 again as shown in Fig 8 Step 3 Rotate the L anchorand U an...

Page 18: ...he tables in the Planning section Use embedded M16 Grade 5 8 Carbon Steel anchor studs or similar Adopt the minimum anchor embedded depth according the anchors manufacturer s Manual The up down adjust...

Page 19: ...and all Pre assembled Supports are parallel to each other Now fasten all bolts tightly 5 2 1 According to the engineering drawing mark the locations for the Rail on the Tri groove beam The dimensions...

Page 20: ...Self tapping screws in each side of the T Rail and then insert the other Splice into the T Rail and again fasten with Self tapping screws To prevent thermal expansion problems the Rails shall not exc...

Page 21: ...erations and install all other T Rails Ensure the end faces of the Rails are aligned and all Rails are at same height Now fasten all the bolts tightly 5 3 1 Deployment of Grounding Clip 5 3 1 1 When t...

Page 22: ...shown Key point When replacing a defective single PV Module it is required to replace the Grounding Clip under the PV Module as they are intended for single use only 5 3 2 Place the PV Modules on the...

Page 23: ...own in Figure 21 Important Notes To fix the Grounding Clip properly ensure the frames of the PV Modules are now firmly pressed against the Inter Clamp and Grounding Clip and visually check that Ground...

Page 24: ...es the functionality from end to inter clamp as shown in figure 23 NOTE Please ensure the Universal Clamp C U 30 46 or Universal Clamp with Grounding clip C U 30 46 G is positioned correctly according...

Page 25: ...26 Fig 26 Step 3 Place the first PV Module on the T Rails and position the Universal Clamp as an End Clamp to fix it and then fasten lightly with Allen Key Make sure the frame of the PV Module is full...

Page 26: ...sal Clamps that are used as End Clamps is 13 14N m The recommend torque for Universal Clamps that are used as Inter Clamps is 18 20N m 5 3 4 Now the installation is completed as shown in Figure 29 Ple...

Page 27: ...Check the marked positions before piling to ensure accuracy Piling depth horizontal and vertical position of Ground Screwsare determined by the engineering drawings of the specific project 5 4 3 Ensu...

Page 28: ...pending on either a 30 or 20 degree tilt support to unfold and construct the pre assembledsupport 5 4 5 Connect the Pre assembled Support to the Ground Screw by using Hexagonal Bolt M16 50 with Nut an...

Page 29: ...es not cover damage to the Product that occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not performed in accordance with Clenergy s wri...

Page 30: ...81 45 228 8316 E mail sales clenergy co jp www clenergy jp Clenergy Philippines 145 Yakal St San Antonio village Makati City Philippines Tel 63 977 8407240 E mail sales_ph clenergy com www clenergy ph...