
Section 4 — Commissioning
4-12
Part No. 750-363
4.10.2 Power-Up
1. Ensure the boiler is properly wired for the available power supply. Refer to the wiring diagram provided
with the boiler or to the appropriate wiring diagram in
Section 2 - Installation
.
2. Verify the voltage (control voltage is 115V-1Ph) to ensure it is within specifications.
4.10.3 Operation Check:
Gas Valve, Gas Pressure Switches, Combustion Air Proving Switch, Ignition Fail
Before initial firing of the burner, the gas valve, Low Gas Pressure Switch (LGPS), High Gas Pressure Switch
(HGPS), and Combustion Air Proving Switch (CAPS) should be checked for proper operation.
• Before proceeding, review
Section C - Control Setpoints
for initial LGPS, HGPS, and CAPS settings.
Note: Close the downstream manual gas shut-off valve before checking pressure switches and
CAPS.
While performing the following safety checks, use the Falcon Annunciation screen to monitor the status of
the circuits involved. Press <Annunciation> on the Operation page to access this screen.
LGPS
1. To check the Low Gas Pressure Switch, first close the upstream manual shutoff valve (both manual
shutoff valves should now be closed).
2. Start the burner and wait 10 seconds during purge for CAPS to be made.
3. Turn the LGPS setting to maximum.
4. Open the test cock to bleed the gas line.
5. The controller should lock out. The screen will indicate
Lockout 67 ILK OFF
.
6. Reset the controller and change the LGPS setting back to minimum to proceed.
Figure 4-10 Annunciation Screen
Summary of Contents for ClearFire CFLC Series
Page 6: ...vi...
Page 14: ...Section 1 Introduction 1 8 Part No 750 363...
Page 16: ...Section 2 Installation 2 2 Part No 750 363...
Page 36: ...Section 2 Installation 2 22 Part No 750 363 Figure 2 13 Electrical Connections CFLC FALCON...
Page 38: ...Section 2 Installation 2 24 Part No 750 363...
Page 56: ...Section 3 Stack and Intake Vent Sizing and Installation 3 18 Part No 750 363...
Page 87: ...Section 6 Parts Part No 750 363 6 3 Figure 6 1 Boiler Mechanical Assembly CFLC 4000 5000...
Page 88: ...Section 6 Parts 6 4 Part No 750 363 Figure 6 2 Boiler Mechanical Assembly CFLC 6000 8000...
Page 95: ...Section 6 Parts Part No 750 363 6 11 Figure 6 10 Gas Train CFLC 6000 8000 optional 9 PPM NOx...
Page 97: ...Section 6 Parts Part No 750 363 6 13 Figure 6 12 Gas train CFLC 10000 12000 optional 9 PPM NOx...
Page 98: ...Section 6 Parts 6 14 Part No 750 363 Figure 6 13 Gas Train CFLC 4000 5000 Propane...
Page 99: ...Section 6 Parts Part No 750 363 6 15 Figure 6 14 Gas Train CFLC 6000 8000 Propane...
Page 100: ...Section 6 Parts 6 16 Part No 750 363 Figure 6 15 Gas Train CFLC 10000 12000 Propane...
Page 105: ...Section 6 Parts Part No 750 363 6 21 Figure 6 20 Control Panel...
Page 106: ...Section 6 Parts 6 22 Part No 750 363 Figure 6 21 Cables and Cable Harness...
Page 108: ...Section 6 Parts 6 24 Part No 750 363 Figure 6 23 Casing Insulation 4000 5000 cont d...
Page 109: ...Section 6 Parts Part No 750 363 6 25 Figure 6 24 Casing Insulation 6000 8000...
Page 110: ...Section 6 Parts 6 26 Part No 750 363 Figure 6 25 Casing Insulation 6000 8000 cont d...
Page 115: ...APPENDIX A Falcon Parameters...
Page 116: ......
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Page 144: ......
Page 145: ...APPENDIX C Gas Valve Page C 3 Siemens Gas Valve Page C 25 Dungs Gas Valve CFLC 4000 5000...
Page 146: ......
Page 147: ...Appendix C Gas Valve C 3...
Page 148: ...Gas Valve Appendix C C 4...
Page 149: ...Appendix C Gas Valve C 5...
Page 150: ...Gas Valve Appendix C C 6...
Page 151: ...Appendix C Gas Valve C 7...
Page 152: ...Gas Valve Appendix C C 8...
Page 153: ...Appendix C Gas Valve C 9...
Page 154: ...Gas Valve Appendix C C 10...
Page 155: ...Appendix C Gas Valve C 11...
Page 156: ...Gas Valve Appendix C C 12...
Page 157: ...Appendix C Gas Valve C 13...
Page 158: ...Gas Valve Appendix C C 14...
Page 159: ...Appendix C Gas Valve C 15...
Page 160: ...Gas Valve Appendix C C 16...
Page 161: ...Appendix C Gas Valve C 17...
Page 162: ...Gas Valve Appendix C C 18...
Page 163: ...Appendix C Gas Valve C 19...
Page 164: ...Gas Valve Appendix C C 20...
Page 165: ...Appendix C Gas Valve C 21...
Page 166: ...Gas Valve Appendix C C 22...
Page 167: ...Appendix C Gas Valve C 23...
Page 168: ...Appendix C Gas Valve C 24...
Page 186: ...Appendix C Gas Valve C 42...
Page 187: ...APPENDIX D Falcon Alert Hold and Lockout Codes...
Page 188: ......
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Page 210: ......
Page 231: ...Appendix E Falcon Lead Lag E 23 Figure 11 Falcon LL with EMS for remote enable remote setpoint...
Page 232: ...Falcon Lead Lag Appendix E E 24 Figure 12 Falcon Lead Lag with EMS for remote comms monitoring...
Page 245: ...Appendix E Falcon Lead Lag E 37 Model CFW ClearFire hydronic boiler...
Page 282: ......
Page 283: ...APPENDIX F Falcon Program Module...
Page 284: ......
Page 285: ...Appendix F Program Module F 3...
Page 286: ...Program Module Appendix F F 4...
Page 287: ...Appendix F Program Module F 5...
Page 288: ...Program Module Appendix F F 6...
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Page 290: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...