
ii
Do not use this boiler if any part has been under
water. Immediately call your Cleaver-Brooks ser-
vice representative to inspect the boiler and to re-
place any part of the control system and any gas
control which has been under water.
!
DANGER
WARNING
!
DANGER
WARNING
If the information in this manual is not fol-
lowed exactly, a fire or explosion may re-
sult causing property damage, personal
injury or loss of life.
—
Do not store or use gasoline or other
flammable vapors and liquids in the vicin-
ity of this or any other appliance.
—
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by
a qualified Cleaver-Brooks, service agency or the
gas supplier.
Improper installation, adjustment, ser-
vice, or maintenance can cause equip-
ment damage, personal injury, or death.
Refer to the Operation and Maintenance
manual provided with the boiler. Installa-
tion and service must be performed by a
qualified Cleaver-Brooks service provid-
!
DANGER
WARNING
!
DANGER
WARNING
Be sure the fuel supply which the boiler
was designed to operate on is the same
type as specified on the boiler name
plate.
!
DANGER
WARNING
Should overheating occur or the gas sup-
ply valve fail to shut off,
do not
turn off or
disconnect the electrical supply to the
boiler. Instead turn off the gas supply at a
location external to the boiler.
!
DANGER
WARNING
To minimize the possibility of serious personal in-
jury, fire or damage to the equipment, never vio-
late the following safety rules.
— Always keep the area around the boiler free of
combustible materials, gasoline, and other flam-
mable liquids and vapors
— Never cover the boiler, lean anything against it,
stand on it, or in any way block the flow of fresh
air to the boiler.
This manual must be maintained in legible condi-
tion and kept adjacent to the boiler or in a safe
place for future reference. Contact your local
Cleaver-Brooks representative if additional manu-
als are required.
Notice
Where required by the authority having jurisdic-
tion, the installation must conform to the Standard
for Controls and Safety Devices for Automatically
Fired Boilers, ANSI/ASME CSD-1.
Notice
The boiler and its individual shutoff valve must be
disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/2 psi (3.5 kPa).
!
DANGER
WARNING
The installation must conform to the requirements
of the authority having jurisdiction or, in the ab-
sence of such requirements, to UL 795 Commer-
cial-Industrial Gas Heating Equipment and/or the
National Fuel Gas Code, ANSI Z223.1
!
DANGER
WARNING
Summary of Contents for ClearFire CFLC Series
Page 6: ...vi...
Page 14: ...Section 1 Introduction 1 8 Part No 750 363...
Page 16: ...Section 2 Installation 2 2 Part No 750 363...
Page 36: ...Section 2 Installation 2 22 Part No 750 363 Figure 2 13 Electrical Connections CFLC FALCON...
Page 38: ...Section 2 Installation 2 24 Part No 750 363...
Page 56: ...Section 3 Stack and Intake Vent Sizing and Installation 3 18 Part No 750 363...
Page 87: ...Section 6 Parts Part No 750 363 6 3 Figure 6 1 Boiler Mechanical Assembly CFLC 4000 5000...
Page 88: ...Section 6 Parts 6 4 Part No 750 363 Figure 6 2 Boiler Mechanical Assembly CFLC 6000 8000...
Page 95: ...Section 6 Parts Part No 750 363 6 11 Figure 6 10 Gas Train CFLC 6000 8000 optional 9 PPM NOx...
Page 97: ...Section 6 Parts Part No 750 363 6 13 Figure 6 12 Gas train CFLC 10000 12000 optional 9 PPM NOx...
Page 98: ...Section 6 Parts 6 14 Part No 750 363 Figure 6 13 Gas Train CFLC 4000 5000 Propane...
Page 99: ...Section 6 Parts Part No 750 363 6 15 Figure 6 14 Gas Train CFLC 6000 8000 Propane...
Page 100: ...Section 6 Parts 6 16 Part No 750 363 Figure 6 15 Gas Train CFLC 10000 12000 Propane...
Page 105: ...Section 6 Parts Part No 750 363 6 21 Figure 6 20 Control Panel...
Page 106: ...Section 6 Parts 6 22 Part No 750 363 Figure 6 21 Cables and Cable Harness...
Page 108: ...Section 6 Parts 6 24 Part No 750 363 Figure 6 23 Casing Insulation 4000 5000 cont d...
Page 109: ...Section 6 Parts Part No 750 363 6 25 Figure 6 24 Casing Insulation 6000 8000...
Page 110: ...Section 6 Parts 6 26 Part No 750 363 Figure 6 25 Casing Insulation 6000 8000 cont d...
Page 115: ...APPENDIX A Falcon Parameters...
Page 116: ......
Page 124: ......
Page 144: ......
Page 145: ...APPENDIX C Gas Valve Page C 3 Siemens Gas Valve Page C 25 Dungs Gas Valve CFLC 4000 5000...
Page 146: ......
Page 147: ...Appendix C Gas Valve C 3...
Page 148: ...Gas Valve Appendix C C 4...
Page 149: ...Appendix C Gas Valve C 5...
Page 150: ...Gas Valve Appendix C C 6...
Page 151: ...Appendix C Gas Valve C 7...
Page 152: ...Gas Valve Appendix C C 8...
Page 153: ...Appendix C Gas Valve C 9...
Page 154: ...Gas Valve Appendix C C 10...
Page 155: ...Appendix C Gas Valve C 11...
Page 156: ...Gas Valve Appendix C C 12...
Page 157: ...Appendix C Gas Valve C 13...
Page 158: ...Gas Valve Appendix C C 14...
Page 159: ...Appendix C Gas Valve C 15...
Page 160: ...Gas Valve Appendix C C 16...
Page 161: ...Appendix C Gas Valve C 17...
Page 162: ...Gas Valve Appendix C C 18...
Page 163: ...Appendix C Gas Valve C 19...
Page 164: ...Gas Valve Appendix C C 20...
Page 165: ...Appendix C Gas Valve C 21...
Page 166: ...Gas Valve Appendix C C 22...
Page 167: ...Appendix C Gas Valve C 23...
Page 168: ...Appendix C Gas Valve C 24...
Page 186: ...Appendix C Gas Valve C 42...
Page 187: ...APPENDIX D Falcon Alert Hold and Lockout Codes...
Page 188: ......
Page 208: ......
Page 210: ......
Page 231: ...Appendix E Falcon Lead Lag E 23 Figure 11 Falcon LL with EMS for remote enable remote setpoint...
Page 232: ...Falcon Lead Lag Appendix E E 24 Figure 12 Falcon Lead Lag with EMS for remote comms monitoring...
Page 245: ...Appendix E Falcon Lead Lag E 37 Model CFW ClearFire hydronic boiler...
Page 282: ......
Page 283: ...APPENDIX F Falcon Program Module...
Page 284: ......
Page 285: ...Appendix F Program Module F 3...
Page 286: ...Program Module Appendix F F 4...
Page 287: ...Appendix F Program Module F 5...
Page 288: ...Program Module Appendix F F 6...
Page 289: ......
Page 290: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...