
Section 2 — Installation
2-14
Part No. 750-363
2.8 BOILER WATER PIPING
2.8.1 General
All boiler hot water outlet and return piping is connected at the rear of the boiler. Piping is to be installed
per local codes and regulations.The pipelines for the hot water outlet and return may be connected in the
usual manner without removing the cladding elements. Unused connectors must be safely blanked off.
2.8.2 Safety valve
The pressure relief valve (safety valve) should be piped from the coupling on top of the boiler (see
a pipe wrench and do not over tighten the relief valve. The safety valve must be mounted in a vertical
position so that discharge piping and code-required drains can be properly piped to prevent buildup of back
pressure and accumulation of foreign material around the valve seat area. Apply only a moderate amount
of pipe compound to male threads and avoid overtightening, which can distort the seats. Use only flat-
jawed wrenches on the flats provided.
2.8.3 Dual return design
The Model CFLC features separate high and low temperature return water connections, allowing for
condensing performance within high temperature hydronic systems. With as little as 10% return water at
or below 120 deg F, the Model CFLC will achieve condensing performance, with associated gains in
efficiency.
Figure 2-7 Safety relief valve piped to safe point of discharge
!
Warning
Only properly certified personnel such as the safety valve
manufacturer’s certified representative should adjust or repair the
boiler safety valve.
Failure to follow this warning could result in
serious personal injury or death.
Summary of Contents for ClearFire CFLC Series
Page 6: ...vi...
Page 14: ...Section 1 Introduction 1 8 Part No 750 363...
Page 16: ...Section 2 Installation 2 2 Part No 750 363...
Page 36: ...Section 2 Installation 2 22 Part No 750 363 Figure 2 13 Electrical Connections CFLC FALCON...
Page 38: ...Section 2 Installation 2 24 Part No 750 363...
Page 56: ...Section 3 Stack and Intake Vent Sizing and Installation 3 18 Part No 750 363...
Page 87: ...Section 6 Parts Part No 750 363 6 3 Figure 6 1 Boiler Mechanical Assembly CFLC 4000 5000...
Page 88: ...Section 6 Parts 6 4 Part No 750 363 Figure 6 2 Boiler Mechanical Assembly CFLC 6000 8000...
Page 95: ...Section 6 Parts Part No 750 363 6 11 Figure 6 10 Gas Train CFLC 6000 8000 optional 9 PPM NOx...
Page 97: ...Section 6 Parts Part No 750 363 6 13 Figure 6 12 Gas train CFLC 10000 12000 optional 9 PPM NOx...
Page 98: ...Section 6 Parts 6 14 Part No 750 363 Figure 6 13 Gas Train CFLC 4000 5000 Propane...
Page 99: ...Section 6 Parts Part No 750 363 6 15 Figure 6 14 Gas Train CFLC 6000 8000 Propane...
Page 100: ...Section 6 Parts 6 16 Part No 750 363 Figure 6 15 Gas Train CFLC 10000 12000 Propane...
Page 105: ...Section 6 Parts Part No 750 363 6 21 Figure 6 20 Control Panel...
Page 106: ...Section 6 Parts 6 22 Part No 750 363 Figure 6 21 Cables and Cable Harness...
Page 108: ...Section 6 Parts 6 24 Part No 750 363 Figure 6 23 Casing Insulation 4000 5000 cont d...
Page 109: ...Section 6 Parts Part No 750 363 6 25 Figure 6 24 Casing Insulation 6000 8000...
Page 110: ...Section 6 Parts 6 26 Part No 750 363 Figure 6 25 Casing Insulation 6000 8000 cont d...
Page 115: ...APPENDIX A Falcon Parameters...
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Page 145: ...APPENDIX C Gas Valve Page C 3 Siemens Gas Valve Page C 25 Dungs Gas Valve CFLC 4000 5000...
Page 146: ......
Page 147: ...Appendix C Gas Valve C 3...
Page 148: ...Gas Valve Appendix C C 4...
Page 149: ...Appendix C Gas Valve C 5...
Page 150: ...Gas Valve Appendix C C 6...
Page 151: ...Appendix C Gas Valve C 7...
Page 152: ...Gas Valve Appendix C C 8...
Page 153: ...Appendix C Gas Valve C 9...
Page 154: ...Gas Valve Appendix C C 10...
Page 155: ...Appendix C Gas Valve C 11...
Page 156: ...Gas Valve Appendix C C 12...
Page 157: ...Appendix C Gas Valve C 13...
Page 158: ...Gas Valve Appendix C C 14...
Page 159: ...Appendix C Gas Valve C 15...
Page 160: ...Gas Valve Appendix C C 16...
Page 161: ...Appendix C Gas Valve C 17...
Page 162: ...Gas Valve Appendix C C 18...
Page 163: ...Appendix C Gas Valve C 19...
Page 164: ...Gas Valve Appendix C C 20...
Page 165: ...Appendix C Gas Valve C 21...
Page 166: ...Gas Valve Appendix C C 22...
Page 167: ...Appendix C Gas Valve C 23...
Page 168: ...Appendix C Gas Valve C 24...
Page 186: ...Appendix C Gas Valve C 42...
Page 187: ...APPENDIX D Falcon Alert Hold and Lockout Codes...
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Page 231: ...Appendix E Falcon Lead Lag E 23 Figure 11 Falcon LL with EMS for remote enable remote setpoint...
Page 232: ...Falcon Lead Lag Appendix E E 24 Figure 12 Falcon Lead Lag with EMS for remote comms monitoring...
Page 245: ...Appendix E Falcon Lead Lag E 37 Model CFW ClearFire hydronic boiler...
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Page 283: ...APPENDIX F Falcon Program Module...
Page 284: ......
Page 285: ...Appendix F Program Module F 3...
Page 286: ...Program Module Appendix F F 4...
Page 287: ...Appendix F Program Module F 5...
Page 288: ...Program Module Appendix F F 6...
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Page 290: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...