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Cisco AC/DC Power System User Guide, R1.0

May 2006

Chapter 2 System Installation

2.6 System Upgrades

Step 8

Repeat for additional DC cabling.

2.6 System Upgrades

If the installation is an upgrade of a pre-existing system, the following sections give a list of the
procedures needed to upgrade the system:

•

2.6.1 GMT Fuses, page 2-28

•

2.6.2 Small to Medium System Upgrade, page 2-28

•

2.6.3 Medium to Large System Upgrade, page 2-29

•

2.6.4 Small to Large System Upgrade, page 2-29

Review the following sections before attempting a system upgrade:

•

2.1.1 Ground Symbol, page 2-1

•

2.1.2 Tools Required, page 2-1

•

2.1.4 Installation Materials, page 2-2

Note

Some upgrade connections may require access to the rear of the system. If rear access is not available,
all rear connections are required to have a service loop that allows the 1 RU Distribution Shelf to be
pulled out (after unscrewing the cabinet/mounting screws) to allow for access. For information on
removing the 1 RU Distribution Shelf see

3.2.1 Replace the 1 RU Distribution Shelf, page 3-1

.

2.6.1 GMT Fuses

To add fuses to the GMT fuse block, see the

“2.5.1 Install GMT Fuse Connections” procedure on

page 2-25

.

2.6.2 Small to Medium System Upgrade

To upgrade a small system (2 rectifiers, no 1 RU Distribution Shelf) to a medium system (3 rectifiers, 1
RU Distribution Shelf with 2 circuit breakers), use the following sections:

•

2.2.2 Install the 1 RU Distribution Shelf, page 2-6

•

2.2.2.1 Install the Communications Cabling (Optional), page 2-7

•

2.2.2.2 Install the DC Power Cabling (Optional), page 2-8

•

2.2.3.3 Install the 1 RU Distribution Shelf Ground, page 2-11

•

2.3.1 Install the Rectifiers, page 2-16

•

2.5.2 Install 1 RU Distribution Shelf Load Connections, page 2-26

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Summary of Contents for 124778

Page 1: ...ystems Inc 170 West Tasman Drive San Jose CA 95134 1706 USA http www cisco com Tel 408 526 4000 800 553 NETS 6387 Fax 408 526 4100 Cisco AC DC Power System User Guide Release 1 0 Last Updated May 15 2005 Text Part Number 78 16641 02 ...

Page 2: ...rence by using one or more of the following measures Turn the television or radio antenna until the interference stops Move the equipment to one side or the other of the television or radio Move the equipment farther away from the television or radio Plug the equipment into an outlet that is on a different circuit from the television or radio That is make certain the equipment and the television o...

Page 3: ...finitions of Service Request Severity xv Obtaining Additional Publications and Information xvi C H A P T E R 1 Introduction 1 1 1 1 System Description 1 1 1 1 1 System Shelf 1 2 1 1 2 Rectifier Modules 1 3 1 1 3 GMT Fuses 1 4 1 1 4 1 RU Distribution Shelf 1 4 1 1 5 System Configurations 1 5 1 1 6 General Specifications 1 6 1 2 Safety Recommendations 1 8 1 2 1 Installation Warning 1 9 1 2 2 Operati...

Page 4: ...stall the Alarm Cable 2 21 2 5 Install Load and Return Connections 2 24 2 5 1 Install GMT Fuse Connections 2 25 2 5 2 Install 1 RU Distribution Shelf Load Connections 2 26 2 6 System Upgrades 2 28 2 6 1 GMT Fuses 2 28 2 6 2 Small to Medium System Upgrade 2 28 2 6 3 Medium to Large System Upgrade 2 29 2 6 4 Small to Large System Upgrade 2 29 C H A P T E R 3 Component Replacement 3 1 3 1 Safety 3 1 ...

Page 5: ...A 1 Statement 12 Power Supply Disconnection Warning A 1 Statement 43 Jewelry Removal Warning A 3 Statement 1006 Chassis Warning for Rack Mounting and Servicing A 4 Statement 1017 Restricted Area A 9 Statement 1024 Ground Conductor A 11 Statement 1030 Equipment Installation A 13 Statement 1033 SELV IEC 60950 DC Power Supply A 14 Statement 1047 Overheating Prevention A 15 Statement 1074 Comply with ...

Page 6: ...Contents vi Cisco AC DC Power System User Guide R1 0 May 2006 ...

Page 7: ...ion Shelf 2 5 Figure 2 4 Installing the System Shelf 2 5 Figure 2 5 1 RU Distribution Cable Dressing 2 6 Figure 2 6 1 RU Distribution Shelf Installation 2 7 Figure 2 7 1 RU Distribution Shelf Alarm Cabling 2 8 Figure 2 8 Installing 1 RU DC Cabling 2 9 Figure 2 9 Removing the System Shelf Rear Cover 2 10 Figure 2 10 Installing the System Shelf Ground 2 11 Figure 2 11 Installing the 1 RU Distributio...

Page 8: ...ler Faceplate 3 4 Figure 3 4 Removing the Alarm Interface Board Cable on the Version 1 of the Controller Hardware 3 5 Figure 3 5 Removing the Alarm Interface Board Cable on the Version 2 of the Controller Hardware 3 5 Figure 3 6 Circuit Breaker On Off Positions 3 6 Figure 3 7 Removing the 1 RU Distribution Shelf Faceplate 3 7 Figure 3 8 Removing a Circuit Breaker 3 8 Figure 3 9 Removing a Rectifie...

Page 9: ... 1 6 Mechanical Specifications 1 7 Table 1 7 Environmental Specifications 1 7 Table 1 8 Compliance Specifications 1 8 Table 2 1 Supplied Materials for the System Shelf 2 2 Table 2 2 Supplied Materials for the 1 RU Distribution Shelf 2 3 Table 2 3 Non Supplied Materials 2 3 Table 2 4 Individual AC Feed Specifications 2 16 Table 2 5 Circuit Breaker Positions 2 20 Table 2 6 Alarm and Jumper Designati...

Page 10: ...Tables x Cisco AC DC Power System User Guide R1 0 May 2006 ...

Page 11: ...ning Additional Publications and Information Document Objectives This user guide explains installation operation and troubleshooting for the Cisco AC DC Power System Audience To use this publication you should be familiar with Cisco or equivalent AC DC power systems hardware and cabling telecommunications hardware and cabling electronic circuitry and wiring practices and preferably have experience...

Page 12: ... used in this document Document Conventions This publication uses the following conventions Note Means reader take note Notes contain helpful suggestions or references to material not covered in the document Caution Means reader be careful In this situation the user might do something that could result in equipment damage or loss of data Convention Application boldface Commands and keywords in bod...

Page 13: ...w to obtain technical information from Cisco Systems Cisco com You can access the most current Cisco documentation at this URL http www cisco com univercd home home htm You can access the Cisco website at this URL http www cisco com You can access international Cisco websites at this URL http www cisco com public countries_languages shtml Ordering Documentation You can find instructions for orderi...

Page 14: ...cal assistance The Cisco Technical Support Website on Cisco com features extensive online support resources In addition Cisco Technical Assistance Center TAC engineers provide telephone support If you do not hold a valid Cisco service contract contact your reseller Cisco Technical Support Website The Cisco Technical Support Website provides online documents and tools for troubleshooting and resolv...

Page 15: ... are assigned immediately to S1 and S2 service requests to help keep your business operations running smoothly To open a service request by telephone use one of the following numbers Asia Pacific 61 2 8446 7411 Australia 1 800 805 227 EMEA 32 2 704 55 55 USA 1 800 553 2447 For a complete list of Cisco TAC contacts go to this URL http www cisco com techsupport contacts Definitions of Service Reques...

Page 16: ...ter Packet delivers coverage of the latest industry trends technology breakthroughs and Cisco products and solutions as well as network deployment and troubleshooting tips configuration examples customer case studies certification and training information and links to scores of in depth online resources You can access Packet magazine at this URL http www cisco com packet iQ Magazine is the quarter...

Page 17: ... inches ANSI 23 inches and ETSI configurations and requires only 177 8mm 7 0in of vertical space for medium and large systems and 133 4mm 5 25in for small systems The system is based on the CSCO PWR RECT rectifier module and allows three different configurations based on load requirements that range from 13 3A to 96A Additionally power distribution is accomplished using a GMT fuse block and or an ...

Page 18: ... Figure 1 1 Cisco AC DC Power System with Optional 1RU DC Distribution Shelf There are two system shelves one of which has an LCD display on the front of the shelf Figure 1 2 shows a front view of the version of the system shelf with the LCD screen The optional 1 RU DC distribution shelf is also shown Figure 1 2 Component Locations Front View on the System Shelf with LCD Screen 124792 50A MAX F1 1...

Page 19: ...w on the System Shelf without an LCD Screen 1 1 2 Rectifier Modules AC to DC power conversion is accomplished using two three or four hot swappable CSCO PWR RECT rectifiers each with an output voltage of nominal 48 VDC Figure 1 4 shows a CSCO PWR RECT rectifier module Note The output voltage range is set at the factory and is not user configurable 50A MAX F1 10 15A MAX FUSE 1RU Distribution Shelf ...

Page 20: ... up to 15A for up to three positions The fuses are alarmed and are reported through the system controller Figure 1 5 GMT Fuse Panel 1 1 4 1 RU Distribution Shelf The optional 1RU Distribution Shelf is installed in systems that contain more than 2 rectifiers and acts as an additional protection point for system loads The shelf has a rating of 96A and can be equipped with up to four circuit breakers...

Page 21: ...Distribution Shelf can accommodate up to four Series Trip circuit breaker positions These breakers have bullet type connectors for quick connect and disconnect Figure 1 7 Circuit breakers can be rated from 5A 30A Figure 1 7 Circuit Breaker 1 1 5 System Configurations Table 1 1 lists the configurations available for the Cisco AC DC Power System 124761 124767 ...

Page 22: ...3A Medium Systems 3 CSCO PWR RECT Modules 10 position GMT Fuse Block 4 position 1RU DC Distribution Shelf 64A 26 6A Large Systems 4 CSCO PWR RECT Modules 10 position GMT Fuse Block 4 position 1RU DC Distribution Shelf 96A 40A Table 1 2 Cabling Specifications From To Wire Gauge Ampacity System Shelf 1U DC Distribution Shelf 4 x 6AWG 16mm intra shelf cabling 96A max Circuit Breakers Load 10 8AWG 6mm...

Page 23: ...m Specifications Status Alarms Description Alarm Contacts Four form C alarm contacts Low Voltage Mains Error Module Failure Fuse Circuit Breaker Failure maximum 60 VDC rated at 1A Status Rectifier Green LED indicates power is within acceptable range Yellow LED indicates current limit thermal protection Red LED indicates overvoltage shutdown or rectifier alarm Table 1 6 Mechanical Specifications Me...

Page 24: ... included to protect sensitive electronics and should be connected to a metal surface to act as a ground This ensures that all components have the same charge An ESD wrist strap should be used when working with internal components that are installed in the shelf The wrist strap connects at the rear of the system shelf as shown in Figure 1 8 If rear access is not available the ESD wrist strap can b...

Page 25: ...size environmental and power requirements The Cisco AC DC Power System should be properly mounted to the equipment rack The Cisco AC DC Power System is designed for installation in restricted access locations A restricted access location is defined as an equipment location where both of the following conditions apply Access can only be gained by service persons or users who understand the restrict...

Page 26: ...hermal alarm is tripped 1 2 3 Electrical Safety Warnings The following are electrical safety recommendations for working near the Cisco AC DC Power System Warning Before working on equipment that is connected to power lines remove jewelry including rings necklaces and watches Metal objects will heat up when connected to power and ground and can cause serious burns or weld the metal object to the t...

Page 27: ... overcurrent protection to be provided as part of the building installation Install only in accordance with national and local wiring regulations Statement 1045 Warning Installation of the equipment must comply with local and national electrical codes Statement 1074 Before connecting the AC input source to the power system always verify frequency and voltage When making AC connections all AC power...

Page 28: ...1 12 Cisco AC DC Power System User Guide R1 0 May 2006 Chapter 1 Introduction 1 2 3 Electrical Safety Warnings ...

Page 29: ...ed before attempting to install the Cisco AC DC Power System This section includes shelf markings tools equipment and an installation checklist Refer to the 1 2 Safety Recommendations section on page 1 8 before beginning installation Note Each system installation is unique so please review specific site requirements and system configurations before installing the system 2 1 1 Ground Symbol Figure ...

Page 30: ...ectly in the system shelf The controller and 1 RU Distribution faceplates are installed and secure if applicable System shelf rear cover is installed and secured System powers up and all red LEDs are extinguished after a few minutes 2 1 4 Installation Materials Table 2 1 and Table 2 2 list the Cisco supplied installation materials that ship with the Cisco AC DC Power System Table 2 3 lists materia...

Page 31: ...nut ETSI racks cabinets Mounting bracket 600mm ETSI rack 2 Ear mounts ETSI racks cabinets Quick disconnect circuit breakers 2 1RU Distribution Shelf Cable ties 4 Securing cables ESD wrist strap 1 ESD protection Quick Installation Guide 1 Installation instructions Table 2 3 Non Supplied Materials Description Qty Use 6AWG 16mm grounding cable 1 system shelf grounding 6AWG 16mm grounding cable 1 1RU ...

Page 32: ... are also included to accommodate ETSI racks Figure 2 3 To install ETSI mounting ears remove existing ears and attach ETSI mounting ears using included hardware Warning To prevent bodily injury when mounting or servicing this unit in a rack you must take special precautions to ensure that the system remains stable The following guidelines are provided to ensure your safety This unit should be moun...

Page 33: ...installed Step 3 Secure the system shelf to the rack using the six included mounting screws Figure 2 4 Figure 2 4 Installing the System Shelf Step 4 Continue with the 2 2 2 Install the 1 RU Distribution Shelf procedure on page 2 6 if applicable If this system has no external distribution place the 4 power connectors and alarm cables on the top of the system shelf to aid in future 1 RU Distribution...

Page 34: ...tion alarm connection is made via a pre wired 10 pin Molex connector from the system shelf and should be connected to the 1 RU Distribution Shelf at the indicated connection point Step 1 Determine if the correct ear mounts are installed on the system shelf Ear mounts are shipped mounted on the shelf and support 19in and 23in IEC and ANSI standards for 23in shelves ears should be removed reversed a...

Page 35: ...ure on page 2 9 Intra system shelf communication is accomplished using a 10 pin Molex connector originating from the system shelf and connecting to the 1 RU Distribution Shelf Use the following instructions to install the communications cabling Step 1 Locate the distribution alarm cable at the rear of the system shelf Step 2 This cable is a prewired 10 pin Molex connector and is installed into the...

Page 36: ...ure on page 2 9 Step 1 Locate the four 6AWG 16mm power cables provided at the rear of the system shelf on top of the system shelf in preinstalled systems These are terminated with Anderson Powerpole Connectors to install these connectors remove the heat shrink from the ends of the connector Step 2 Connect to the appropriate connection points on the 1RU Distribution Shelf labeled load 48V and retur...

Page 37: ...Refer to NEC CEC ANSI T1 333 ETSI 300 386 TC and local codes for guidelines on bonding telecom DC power equipment to building ground The system shelf should be connected to the rack cabinet frame by a UL listed 6 AWG 16mm wire with an insulation rating of at least 75 Celsius Two 10 studs are provided at the rear of the shelf The connection at the shelf end is made using a UL listed double hole lug...

Page 38: ...em Shelf Ground Step 1 Loosen the cover from the rear of the system shelf by loosening the four screws Figure 2 9 Figure 2 9 Removing the System Shelf Rear Cover Step 2 Pull out from the bottom and lift up to remove Step 3 Locate the 10 studs at the rear of the system shelf Figure 2 10 Step 4 Using a UL listed 6 AWG 16mm wire with an insulation rated to at least 75 C connect the shelf to the appro...

Page 39: ...ower Cables section on page 2 12 2 2 3 3 Install the 1 RU Distribution Shelf Ground Step 1 Locate the 10 studs at the rear of the 1 RU Distribution Shelf Step 2 Using a UL listed 6 AWG 16mm wire with an insulation rating of at least 75 C connect the 1 RU Distribution Shelf to the appropriate cabinet connection point Step 3 The connection at the shelf end is made using a UL listed double hole lug 1...

Page 40: ... phase 15A circuit and draws a maximum of 9 1A Each rectifier position in the shelf can be powered by either 208 220 240V AC split phase 230V single phase 110V single phase Max current per position 9 1A Note Rectifier output capacity at 110 VAC is reduced to less than half of the maximum output Locate the power shut off switch for the installation area Install the system using the following electr...

Page 41: ... in future expansion all AC cable positions should be connected to the rear of the shelf during installation Step 3 The system shelf is supplied with four AC cables Each AC cable provides power to individual rectifier positions The cable is terminated to allow for local plug requirements Note A 15A circuit for both 110 and 208V AC should be used based on maximum AC input per rectifier 9 1A Step 4 ...

Page 42: ...stem Installation 2 3 Install AC Power Cables Figure 2 12 Installing the AC Cable Shelf Step 7 After attaching the AC cables route the cables at the rear of the shelf using the supplied tie offs to secure the cables and exit at the sides of the shelf Figure 2 13 124784 ...

Page 43: ...tem shelf and secured using tie off points Step 9 AC cabling should be tied off inside the cabinet rack Step 10 Repeat for all AC cables Step 11 Connect the terminated AC plug to the AC receptacle at the install location Note A separate AC receptacle is required for each AC cable and each receptacle should be on its own circuit breaker to maximize protection against AC circuit breaker failure 1247...

Page 44: ...he correct mounting slot on the shelf with the handle facing out Figure 2 14 1 Step 4 Slide the module until it contacts the interface connection at the rear of the shelf Step 5 Fully insert the rectifier by pushing the module handle towards the shelf the handle will rise up and lock the module into place Figure 2 14 2 Table 2 4 Individual AC Feed Specifications Shelf Size Rectifier Positions AC I...

Page 45: ...irm connection Figure 2 14 2 Step 7 Repeat this procedure for any additional modules two total for small systems three for medium systems and four for large systems Some systems may require removing blank rectifier faceplates To do this remove the two Phillips screws from the blank rectifier faceplate Figure 2 15 1 Remove the blank rectifier faceplate mounting bracket by removing the two Phillips ...

Page 46: ...system see the 4 2 2 2 Add Modules section on page 4 2 2 4 Install Circuit Breakers Note This procedure is optional for large systems Large systems equipped with the 1 RU Distribution Shelf require the installation of circuit breakers to ensure proper system protection the 1 RU Distribution Shelf is shipped with circuit breakers installed for use in medium systems To install circuit breakers in a ...

Page 47: ...er installation locations inside the 1 RU Distribution Shelf positions A1 A2 B1 and B2 see Table 2 5 on page 2 20 Circuit breakers should be installed with the protective hood covering the ON position on the left side of the shelf Figure 2 16 to allow the 1 RU Distribution Shelf faceplate to be correctly installed Step 4 Attach the circuit breaker alarm cables to the rear of the circuit breaker th...

Page 48: ...gned with the mounting holes Figure 2 18 Figure 2 18 Installing a Circuit Breaker Step 6 Push the breaker until the quick disconnect plugs are firmly seated in the mounting holes Step 7 Repeat for additional breaker Table 2 5 Circuit Breaker Positions System Size A1 A2 B1 B2 Small n a n a n a n a Medium X 1 1 Future Upgrade X 2 2 Future Upgrade Large X X X X 124756 Common Normally Closed ...

Page 49: ...to DC power source that complies with the safety extra low voltage SELV requirements in IEC 60950 based safety standards Statement 1033 Note Alarm cables run from the rear right of the shelf through the power shelf Figure 2 20 to the front alarm interface board connectors remove the controller faceplate and slide the controller tray forward to access the alarm interface board To install alarm cabl...

Page 50: ...nstallation 2 4 1 Install the Alarm Cable Figure 2 19 Removing the Controller Faceplate Step 2 Slide the drawer out and away from the system shelf to access the alarm interface board Step 3 The terminal block may be removed to make alarm cable connections Figure 2 20 124765 ...

Page 51: ...blocks green will accept 26AWG 0 14mm to 22AWG 0 34mm cables Remove the terminal block Figure 2 20 1 Step 6 Insert the stripped alarm cables and tighten using a flat screwdriver Figure 2 20 2 Refer to Figure 2 21 Version 2 of the controller and Figure 3 4 on page 3 5 Version 1 of the controller for information on alarm connection locations Table 2 6 Alarm and Jumper Designations Jumper System with...

Page 52: ... drawer and the GMT drawer area Figure 2 20 Step 9 Secure the alarm cables using the provided strain relief tie offs to aid in cable management 2 5 Install Load and Return Connections The following section contains information on installing different distribution options available for the power system Table 2 7 provides a list of recommended wire gauges for both the GMT fuse panel and the 1 RU Dis...

Page 53: ...ep 2 Route the GMT load and return cabling from the rear of the system shelf leaving enough of a service loop to allow the drawer to slide out through the fuse panel channel and secure using the supplied tie downs Step 3 Connect the wires to the appropriate terminal by using a flat screwdriver to open the terminal Figure 2 23 and inserting the appropriate cable into the spring loaded terminals Ter...

Page 54: ...ent s specifications Step 5 Install fuses by sliding them into the appropriate slot Figure 2 24 Figure 2 24 Installing Fuses Note An empty space should be left on each side of any 15A GMT fuse used for thermal considerations 2 5 2 Install 1 RU Distribution Shelf Load Connections The following section is for systems that use the 1 RU Distribution Shelf For systems without the 1 RU Distribution Shel...

Page 55: ...away from the 1 RU Distribution Shelf Figure 2 25 1 Figure 2 25 Installing Load Connections Step 4 Connect the wires to the appropriate terminal for the load and return connections by inserting and then tightening the connector Phoenix Contact PC6 connectors Figure 2 25 2 3 Allow enough of a service loop to allow for the removal of the 1 RU Distribution Shelf Step 5 Reinstall the Phoenix Contact P...

Page 56: ... rear connections are required to have a service loop that allows the 1 RU Distribution Shelf to be pulled out after unscrewing the cabinet mounting screws to allow for access For information on removing the 1 RU Distribution Shelf see 3 2 1 Replace the 1 RU Distribution Shelf page 3 1 2 6 1 GMT Fuses To add fuses to the GMT fuse block see the 2 5 1 Install GMT Fuse Connections procedure on page 2...

Page 57: ...ons 2 3 1 Install the Rectifiers page 2 16 2 4 Install Circuit Breakers page 2 18 2 5 2 Install 1 RU Distribution Shelf Load Connections page 2 26 2 6 4 Small to Large System Upgrade To upgrade a small system 2 rectifiers no 1 RU Distribution Shelf to a large system 4 rectifiers 1 RU Distribution Shelf with 4 circuit breakers use the following sections All of the steps for upgrading from the 2 6 2...

Page 58: ...2 30 Cisco AC DC Power System User Guide R1 0 May 2006 Chapter 2 System Installation 2 6 4 Small to Large System Upgrade ...

Page 59: ...system area clear and dust free during and after the installation See the 1 2 Safety Recommendations section on page 1 8 for more warnings 3 2 Component Replacement The following section contains information about replacing components in the Cisco AC DC Power System 3 2 1 Replace the 1 RU Distribution Shelf Step 1 Locate the 1 RU Distribution Shelf installation location Step 2 Ensure that all the ...

Page 60: ...f Figure 3 1 1 Step 7 Locate the four 6AWG 16mm power cables provided at the rear of the 1RU Distribution Shelf Step 8 Remove the power cables by pulling them out and away from the 1RU Distribution Shelf Figure 3 1 3 Note Cover the connectors to insulate the live current on the lugs Step 9 Locate the ground cable attached to the 10 studs at the rear of the 1RU Distribution Shelf Step 10 Using an 8...

Page 61: ...ution Shelf away from the cabinet rack Step 13 To reinstall a replacement 1RU Distribution Shelf comlete the 2 2 2 Install the 1 RU Distribution Shelf procedure on page 2 6 3 2 2 Replace the Controller Tray Step 1 Locate the controller faceplate on the system shelf Step 2 Remove the controller faceplate by loosening the two front thumbscrews to access the sliding controller tray Figure 3 3 124760 ...

Page 62: ... access the Alarm Interface Board Figure 3 3 2 Step 4 Remove the Alarm Interface Board DC terminal block Figure 3 4 or Figure 3 5 1 depending on your controller hardware Step 5 Remove the alarm cable connections Figure 3 4 or Figure 3 5 2 If alarm cables are not labeled with the jumper number label the cables with the appropriate jumper number J16 J15 J14 1 2 3 and J14 4 5 6 J13 for the system wit...

Page 63: ...emove the wire tie holding the controller tray in the system shelf Figure 3 4 or Figure 3 5 8 Step 9 Pull the controller tray out of the system shelf Step 10 Install the replacement controller tray by placing it in the system shelf Step 11 Reinstall the controller tray ground connection by connecting the Phillips screw Figure 3 4 or Figure 3 5 7 Step 12 Use a new wire tie to replace the one that w...

Page 64: ...taching it to the system shelf with the two front thumbscrews Step 17 After installing the controller the controller and rectifier LEDs will blink It may take a few minutes for the controller to communicate with all rectifiers At this point all rectifier output voltages will return to the programmed level During this syncronization period output will not be affected 3 2 3 Replace Circuit Breakers ...

Page 65: ...nt Replacement 3 2 3 Replace Circuit Breakers Figure 3 7 Removing the 1 RU Distribution Shelf Faceplate Step 3 Locate the breaker that is to be removed Step 4 Grasp the breaker firmly at the front and pull out until the quick disconnects disengage from their mounts 124762 ...

Page 66: ...p 7 To reinstall a replacement 1RU Distribution Shelf see the 2 2 2 Install the 1 RU Distribution Shelf procedure on page 2 6 3 2 4 Replace a Rectifier Note For more information on uninstalling a rectifier see the 4 2 2 3 Remove Modules section on page 4 3 Step 1 Locate the rectifier that is to be removed Step 2 Loosen the mounting screws to allow the rectifier handle to open Figure 3 9 1 Step 3 G...

Page 67: ...wait until the rectifier has cooled before removing from the system shelf Step 5 Continue to pull the rectifier until it is halfway out of the shelf Grasp the bottom of the rectifier with one hand and continue using the other hand to pull the rectifier out Step 6 Pull the rectifier out of the shelf The system will generate a communication error which will last until a new rectifier is inserted Ste...

Page 68: ...fuse firmly at the front and pull out Figure 3 10 Figure 3 10 Removing a GMT Fuse Step 3 For information on installing GMT fuses see the 2 5 1 Install GMT Fuse Connections procedure on page 2 25 Caution When replacing GMT fuses always use the same size fuse unless the GMT fuse output cabling is upgraded as well For more information on the appropriate cable fuse sizes see Table 1 2 on page 1 6 1247...

Page 69: ...start to blink It may take a few minutes for the controller to communicate with all rectifiers Step 3 The system is now commissioned If the controller RED LED s on refer to Chapter 5 System Troubleshooting 4 2 General Information The Power Control System XCS Figure 4 1 is a supervisory system that is designed to control AC DC power systems that are based on XR1648 rectifier modules Communication i...

Page 70: ...rmally closed and when the power is on the NC is open The following is a list of alarm board connections including descriptions and cabling Alarms Up to four Form C alarm contacts for remote signaling Load fuse and breaker monitoring RS232 Interface External communications port not utilized in this application 4 2 2 Basic Controller Functions The following section contains basic controller functio...

Page 71: ... the correct voltage At this point the controller will locate and adjust the rectifier module voltage to the correct output voltage and any alarms will be extinguished Step 5 To shorten the time that is needed to find new modules the controller can be powered down and then powered up This will cause the system to search for new modules faster This is only recommended as a solution if it is importa...

Page 72: ...4 4 Cisco AC DC Power System User Guide R1 0 May 2006 Chapter 4 System Operation 4 2 2 Basic Controller Functions ...

Page 73: ...pment Statement 1030 Note Most alarms will clear automatically when the cause has been cleared Some alarms can be cancelled via the front panel push buttons In this case it will be indicated in the trouble shooting instructions Error Message Low System Voltage Red light on controller Relay 1 Explanation 1 Rectifier failure 2 Loss of AC power on some or all rectifiers 3 Load exceeds rectifier capac...

Page 74: ...for blown fuse detection when a load is connected This is not an energy hazard Error Message High Load Yellow light on controller Explanation Load current exceeds 75 Recommended Action 1 Check load current versus installed rectifier capacity The alarm is generated when output load reaches 75 of rectifier capacity 2 Add rectifier or reduce load Error Message Module Failure Red light on controller a...

Page 75: ...ation More than one rectifier is reporting a module failure Recommended Action See module failure Error Message Communication Failure Yellow light on controller flashing yellow light on module Explanation 1 Controller is looking for the installed module 2 A module has been removed and not replaced 3 Broken or disconnected communication wire Recommended Action 1 Wait for 5 minutes 2 Verify that the...

Page 76: ...5 4 Cisco AC DC Power System User Guide R1 0 May 2006 Chapter 5 System Troubleshooting ...

Page 77: ...30A Circuit Breaker CSCO CKT BRK Ship Kit for Main Shelf Assembly CSCO SHP KIT 1 Ship Kit for 1RU DC Distribution Shelf CSCO SHP KIT 2 AC Power Cable for 110V AC North America CSCO PWR CBL NA1 AC Power Cable for 220V AC North America CSCO PWR CBL NA2 AC Power Cable for Argentina CSCO PWR CBL ARG AC Power Cable for Australia CSCO PWR CBL AUS AC Power Cable for China CSCO PWR CBL CHN AC Power Cable ...

Page 78: ...6 2 Cisco AC DC Power System User Guide R1 0 May 2006 Chapter 6 System Parts List ...

Page 79: ...18 Arabic in some Warning Before working on a chassis or working near power supplies unplug the power cord on AC units disconnect the power at the circuit breaker on DC units Statement 12 Waarschuwing Voordat u aan een frame of in de nabijheid van voedingen werkt dient u bij wisselstroom toestellen de stekker van het netsnoer uit het stopcontact te halen voor gelijkstroom toestellen dient u de str...

Page 80: ...ingen trekkes ut på vekselstrømsenheter og strømmen kobles fra ved strømbryteren på likestrømsenheter Aviso Antes de trabalhar num chassis ou antes de trabalhar perto de unidades de fornecimento de energia desligue o cabo de alimentação nas unidades de corrente alternada desligue a corrente no disjuntor nas unidades de corrente contínua Advertencia Antes de manipular el chasis de un equipo o traba...

Page 81: ...stände erhitzen sich wenn sie an das Netz und die Erde angeschlossen werden und können schwere Verbrennungen verursachen oder an die Anschlußklemmen angeschweißt werden Avvertenza Prima di intervenire su apparecchiature collegate alle linee di alimentazione togliersi qualsiasi monile inclusi anelli collane braccialetti ed orologi Gli oggetti metallici si riscaldano quando sono collegati tra punti ...

Page 82: ...th stabilizing devices install the stabilizers before mounting or servicing the unit in the rack Statement 1006 Waarschuwing Om lichamelijk letsel te voorkomen wanneer u dit toestel in een rek monteert of het daar een servicebeurt geeft moet u speciale voorzorgsmaatregelen nemen om ervoor te zorgen dat het toestel stabiel blijft De onderstaande richtlijnen worden verstrekt om uw veiligheid te verz...

Page 83: ...it dienen Wenn diese Einheit die einzige im Gestell ist sollte sie unten im Gestell angebracht werden Bei Anbringung dieser Einheit in einem zum Teil gefüllten Gestell ist das Gestell von unten nach oben zu laden wobei das schwerste Bauteil unten im Gestell anzubringen ist Wird das Gestell mit Stabilisierungszubehör geliefert sind zuerst die Stabilisatoren zu installieren bevor Sie die Einheit im ...

Page 84: ...guridad proceda según las siguientes instrucciones Colocar el equipo en la parte inferior del bastidor cuando sea la única unidad en el mismo Cuando este equipo se vaya a instalar en un bastidor parcialmente ocupado comenzar la instalación desde la parte inferior hacia la superior colocando el equipo más pesado en la parte inferior Si el bastidor dispone de dispositivos estabilizadores instalar és...

Page 85: ... cima com o componente mais pesado em sua parte inferior Se o rack contiver dispositivos estabilizadores instale os antes de montar ou dar manutenção à unidade existente Advarsel For at forhindre legemesbeskadigelse ved montering eller service af denne enhed i et rack skal du sikre at systemet står stabilt Følgende retningslinjer er også for din sikkerheds skyld Enheden skal monteres i bunden af d...

Page 86: ...A 8 Cisco AC DC Power System User Guide R1 0 May 2006 Appendix A Translated Safety Warnings ...

Page 87: ...ment een slot en sleutel of een ander veiligheidsmiddel Varoitus Tämä laite on tarkoitettu asennettavaksi paikkaan johon pääsy on rajoitettua Tällaiseen paikkaan pääsee vain erikoistyökalua lukkoon sopivaa avainta tai jotakin muuta turvalaitetta käyttämällä Attention Cet appareil est à installer dans des zones d accès réservé L accès à une zone d accès réservé n est possible qu en utilisant un out...

Page 88: ...ave e fechadura especial ou qualquer outra forma de segurança Advertencia Esta unidad ha sido diseñada para instalación en áreas de acceso restringido Sólo puede obtenerse acceso a una de estas áreas mediante la utilización de una herramienta especial cerradura con llave u otro medio de seguridad Varning Denna enhet är avsedd för installation i områden med begränsat tillträde Ett område med begrän...

Page 89: ...4 Waarschuwing Deze apparatuur dient geaard te zijn De aardingsleiding mag nooit buiten werking worden gesteld en de apparatuur mag nooit bediend worden zonder dat er een op de juiste wijze geïnstalleerde aardingsleiding aanwezig is Neem contact op met de bevoegde instantie voor elektrische inspecties of met een elektricien als u er niet zeker van bent dat er voor passende aarding gezorgd is Varoi...

Page 90: ...e un controllo elettrico presso le autorità competenti o rivolgersi a un elettricista Advarsel Dette utstyret må jordes Omgå aldri jordingslederen og bruk aldri utstyret uten riktig montert jordingsleder Ta kontakt med fagfolk innen elektrisk inspeksjon eller med en elektriker hvis du er usikker på om det finnes velegnet jordning Aviso Este equipamento deve ser aterrado Nunca anule o fio terra nem...

Page 91: ...érimentés Warnung Das Installieren Ersetzen oder Bedienen dieser Ausrüstung sollte nur geschultem qualifiziertem Personal gestattet werden Avvertenza Questo apparato può essere installato sostituito o mantenuto unicamente da un personale competente Advarsel Bare opplært og kvalifisert personell skal foreta installasjoner utskiftninger eller service på dette utstyret Aviso Apenas pessoal treinado e...

Page 92: ...in IEC 60950 based safety standards Statement 1033 Waarschuwing Sluit de eenheid alleen maar aan op een gelijkstroombron die voldoet aan de veiligheidsvereisten voor extra laag voltage SELV in de op IEC 60950 gebaseerde veiligheidsnormen Varoitus Liitä laite ainoastaan tasavirtalähteesen joka on yhdenmukainen IEC 60950 n suojattujen erittäisen alhaisen jännitteen SELV turvavaatimusten kanssa Atten...

Page 93: ...te da energia de CC que se encontra em conformidade com os requisitos dos circuitos de segurança de baixa tensão SELV constantes dos padrões de segurança baseados no IEC 60950 Advertencia Conecte la unidad sólo en una fuente de energía DC que cumpla con los requisitos de voltaje extra bajo SELV safety extra low voltage en los estándares de seguridad IEC 60950 Varning Anslut enheten endast till en ...

Page 94: ... evitare che il sistema si surriscaldi non utilizzatelo dove la temperatura ambiente sia superiore alla temperatura massima raccomandata di 55 C 131 F Advarsel For å hindre at systemet blir overopphetet må det ikke brukes på et sted der temperaturen overstiger den maksimalt anbefalte temperaturen på 55 C 131 F Aviso Para evitar o sobreaquecimento do sistema não o opere em áreas que excedam a tempe...

Page 95: ...ion L équipement doit être installé conformément aux normes électriques nationales et locales Warnung Die Installation der Geräte muss den Sicherheitsstandards entsprechen Avvertenza L installazione dell impianto deve essere conforme ai codici elettrici locali e nazionali Advarsel Installasjon av utstyret må samsvare med lokale og nasjonale elektrisitetsforskrifter Aviso A instalação do equipament...

Page 96: ...A 18 Cisco AC DC Power System User Guide R1 0 May 2006 Appendix A Translated Safety Warnings ...

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