Circontrol Raption 50 Gen2 Series Service Manual Download Page 75

Page: 75 / 96

With a few line breaks it can be turned into a more familiar look:

Nov 8 09:39:18 raption user.info pss[306]: ------------------- VECTOR OF ERROR FLAGS OBJECTS -------------------

Error Flags Object -> Module Type: 31,

Name: CCS2 Error flags: 0000 0000 0000 0000 0000 0000 0000 0020

Historical error flags: 0000 0000 0000 0000 0000 0000 0000 0120

Predecessor errors: 0 - 0

Status message flags: 0000 0000 0000 0000 0000 0001 0000 0001

Historical status message flags: 0000 0000 0000 0000 0000 0001 0000 0001

Predecessor status messages: 0 - 0 State machines: 701 700 2080 80 1 0 701 700 1080 80 1203

Nov 8 09:39:18 raption user.info pss[311]: ------------------- VECTOR OF ERROR FLAGS OBJECTS -------------------

Error Flags Object -> Module Type: 10,

Name: Converter Error flags: 0000 0000 0000 0000 0000 0000 0000 0000

Historical error flags: 0000 0009 0000 0000 0000 0000 0000 4000

Predecessor errors: 0 - 0 Status message flags: 0000 0000 0000 0000 0000 0000 0000 0000

Historical status message flags: 0000 0000 0000 0000 0000 0000 0000 0000

Predecessor status messages: 0 - 0 State machines: 2 803 802 801 800 0 0 0 0 0 0

At first, it is shown the part of the error related with the Connector and then, the
Converter error. Same format as in the Display, which can be easily decoded.

Summary of Contents for Raption 50 Gen2 Series

Page 1: ...Service Manual Raption 50 Gen2 Series ...

Page 2: ......

Page 3: ...this manual can be reproduced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements upon the rights of third parties that may result from its use All othe...

Page 4: ...0 ...

Page 5: ... Components overview 09 3 Control devices 20 A PC Screen 20 B Mode 4 board 23 C CCS board 26 D Mode 3 device 28 4 Protection devices 30 A Disconnector 30 B RCD 31 C MCBs 32 D RCBOs 33 E Backflow diode and Clixon 34 F Transient surge protector 36 G Isolation protection device 37 ...

Page 6: ...rCapacitors board 47 G Power supplies 48 H Contactors 49 6 Other optional components 52 A RFID Reader Legic 52 B Teltonika RUT 240 54 C Shutter protection 55 7 Troubleshooting Errors 56 A Troubleshooting introduction 57 B Log files 60 C Decoding the error 62 D Error code in remote 70 E Communications errors 72 F OCPP errors G Power modules errors 73 79 ...

Page 7: ...03 8 Maintenance 80 9 Annexes 84 10 Technical data 86 11 Need help 90 ...

Page 8: ...s arising from such breach ELECTRIC RISK This symbol indicates a potentially hazardous situation which if not avoided may result in a risk of fire serious injury or death The Charge Point must be disconnected from any power source before performing any maintenance repair or electrical manipulation inside ATTENTION Follow the instructions preceded by this symbol if not respect them or perform them ...

Page 9: ... with electrical safety regulations according to your country Do not make repairs or manipulations with the unit energized Only trained and qualified personnel should have access to the electrical parts inside the Charge Point Check the installation annually by qualified technician Remove from service any item that has a fault that could be dangerous for users broken connectors caps that don t clo...

Page 10: ...06 Raption 50 Series Service Manual 2 A Main features 1 3 2 5 6 7 16 8 4 9 10 11 12 13 14 15 18 19 20 17 21 22 23 24 ...

Page 11: ...ve rear panel 9 Handle 10 CHAdeMO holder 11 CCS holder 12 AC holder or socket 32A 13 CCS light beacon 14 CHAdeMO light beacon 15 Antenna 16 Air outlet 17 Exit DC cable 18 Touch screen Axial fan 19 Emergency button 20 RFID reader 21 Air inlet 22 Air inlet 23 CCS connector 24 Courtesy light Depending of the model the components can vary ...

Page 12: ...08 Raption 50 Series Service Manual B Dimensions Units specified in millimeters ...

Page 13: ... there are the electronic boards the electrical protections and the electrical actuators In the medium part there are the power modules In the lower part there is the power input supply section and the last important part is in both doors Electronic boards etc Power modules Power supply section Right door Left door ...

Page 14: ...10 Raption 50 Series Service Manual 1 ELECTRONIC BOARDS ETC UPPER PART ...

Page 15: ...C GMR 4M 2a2b K13 3 10 Three phase MID energy meter P9 1 11 AC MCB Q9 1 12 Auxiliar contact 6A Q9 2 13 RCD protection T4 1 14 RCD protection T9 1 15 Panel thermostat NC 10A 250Vac B13 1 16 Contactor 4 Poles 80A 230Vac KM10 1 17 Mode 4 Control Board N14 1 18 CCS Control board A15 2 19 Service schuko E11 1 20 24Vdc Power Supply J11 1 21 12Vdc Power Supply J11 2 22 Expansion board P5 1 23 Relays boar...

Page 16: ...12 Raption 50 Series Service Manual 2 POWER MODULES MEDIUM PART 1 7 2 3 4 6 5 13 8 9 12 11 10 ...

Page 17: ...on chamber access 5 Kit filters for Raption 50 6 Centrifugal fan 190mm for power stage M12 2 7 Kit filters for Raption 50 8 Power module 12 5kW 1 A5 1 9 Power module 12 5kW 2 A5 2 10 Centrifugal fan 190mm for power stage M12 2 11 Air outlet filters 12 Power module 12 5kW 3 A5 3 13 Power module 12 5kW 4 A5 4 ...

Page 18: ...2 Switch disconnector 3 poles neutral 160A F3 1 Main circuit breaker 3 Ground terminal block 4 Transient surge protector device optional component 5 Communications module for CEM energy meters T4 1 6 Three phase MID energy meter Indirect measument 5 10 A P4 1 Note in order to find more details about the cable installation please refer to the Installation Manual 4 ...

Page 19: ...ctor locked Off Connector unlocked When using a unit with Mechanical connector locking accesory at DC holders is not possible to pull back the connectors from holders until user has shown RFID card and selected the connector he wants to charge with There is one label placed between the CHAdeMO and the CCS holders explaining about this functionality Follow the instructions given in this label and t...

Page 20: ...16 Raption 50 Series Service Manual 5 RIGHT DOOR 4 1 3 2 5 1 Router A11 2 2 UTP 6 Ethernet cable 3 PC Screen cover 4 Unit s MAC number 5 RFID card reader B11 1 ...

Page 21: ...17 6 BLOCK DIAGRAM ...

Page 22: ...t scheme all the components communicating via TCP IP Ethernet and its respectives IPs As there are IPs already in use when connecting a service terminal laptop to the charging station use DHCP or work with static IP 192 168 1 90 In this way communications issues caused by components sharing same IP will be avoided ...

Page 23: ...19 Raption 50 Series Service Manual ...

Page 24: ... Courtesy lights connector The PC screen HMI and the RFID reader are located at the right door Normally at the RJ45 port it is connected the Ethernet cable coming from the router when it is installed However it is also here where the Service PC should be connected when Charing Station has to be configured Internal application and firmware of the Charging Station are located in the Screen This devi...

Page 25: ...l scheme Screen has two RS485 connectors In one of them there is the RFID reader and the other there is a bus of communicactions with many devices RS485 Connector 1 Mode 4 Main Exp Mode 3 Meter AC DC RS485 Connector 2 RFID Reader ...

Page 26: ...ies Installation Manual Raption 50 Series Service Manual Update Screen can be updated from the Setup Webpage Find the details of the procedure in the Instruction Manual Firmware file can be obtained from the Expert Area ...

Page 27: ...uts PWM turbines control 7 J4 Leds lock system Mode 4 Board B Mode 4 board is controlling the communications of the Charging Station with the Electric vehicle Also most of the alarms like the emergency button isolation protectors or clixon are managed by this board Raption 50 Gen2 uses a different model of board bigger with enough input and output connectors So this new board is capable to manage ...

Page 28: ...for diode fan modules 11 J7 RS485 1 M communications with isolation detector device 12 J8 RS485 2 S Communications with the screen 13 J5 CAN 1 communications with CHAdeMO cable 14 J6 CAN 2 communications with Expansion board 15 J22 Input thermostats from CCS cable 16 J20 Relay output CHA cable and CCS contactor 17 J19 Relay output CHA contactor and CHA lock 18 J2 CCS LEDs 19 J3 CHA LEDs ...

Page 29: ...e Screen So when Screen is updated both components are getting a new firmware version each one its corresponding Check in the previous point the procedure to update the Screen and find the necessary files in the Expert Area Electrical scheme Update ...

Page 30: ...of the CCS connector It works as a bridge between the EV and the Mode 4 translating the communications from PLC to CAN protocol Raption 50 Gen2 uses a different board which is integrated in the Mode 4 control board To perform this integration there is a coupler board in between This board has a default IP which cannot be changed 192 168 1 10 It is used basically for firmware upgrades Settings must...

Page 31: ...cribed in the guide How to update CCS board IoTecha M2ievse which can be found in the Expert Area Additionally remote upgrade via Screen firmware update same as the Mode 4 board is expected to be implemented soon So upgrade of this board would be automatically done when Screen receives a new firmware Update Electrical scheme ...

Page 32: ...integrates an Ethernet port which does not allow connectivity to TCP IP networks It is used for internal use as digital inputs and outputs The default configuration modbus address is set at 96 and baud rate is set to 19200bps Item Name Function 1 A RS 485 BUS Terminal 2 B RS 485 BUS Terminal 3 PP EV Connection Proximity PP 4 CP EV Connection Control Pilot CP 5 RL Contactor Contactor coil 6 A1 Powe...

Page 33: ...ed Error LED red Proximity error or E status request CPU LED red Device powered ON RX TX yellow RS 485 communications working To update this component it is necessary an ICD3 device Updating process for Mode 3 is described in the manual How to update Mode 3 available in the Expert Area Operation LEDs Update Electrical scheme ...

Page 34: ...30 Raption 50 Series Installation Manual Raption 50 Series Service Manual 4 A Disconnector Main disconnector located in the bottom of the charger This devices isolates the Charging Station from the grid ...

Page 35: ...nt transformer and differential relay that activates when current leakage is detected There are two of them installed one in the AC circuit and another one in the DC circuit before the AC DC converters By default RCDs are type A but optionally can be type B Type A Type B optional ...

Page 36: ...tion 50 Series Installation Manual Raption 50 Series Service Manual MCBs C There are few MCBs in the Raption protecting components from overcurrents and overtemperatures in the cables AC Circuit Power Modules ...

Page 37: ...33 RCBOs D There are three RCBOs in the Raption protecting the Auxiliary branches From the left to the right Service Schuko Ventilation Heater Main supply ...

Page 38: ...s may occur in case there is a problem balancing the voltages either on the EV or in the Charging Station side In order to keep a safe temperature in this zone it is installed a radiator and a fan Additionally it is installed a Clixon This component will notify the Mode 4 board in case temperature in this zone is above 80ºC This alarm will generate an error that will stop any live charging session...

Page 39: ...just after the power modules when positive and negative wire are collected and before the output contactors And in the next picture Fan managed by the Expansor board Clixon system that sends an alarm to the Main board if there is a temperature error ...

Page 40: ...our interchangeable cartridges based on varistor Also it is equipped with a visual indicator and a remote indicator Remote indicator is not integrated so make sure visually that the status of the cartridges is correct during maintenance tasks F Transient surge protector It is installed next to the main disconnector Includes three fuses Electrical scheme ...

Page 41: ...wer ON LED It will be in green if the device is power up It will be flashing if there is some connection error Alarm LED AL1 Lights when alarm value AL1 has activated or overvoltage alarm flashes during connection error Alarm LED AL2 Lights when alarm value AL2 has activated or undervoltage alarm flashes during connection error Alarm 2 advices that resistance value is getting closer to the limit v...

Page 42: ...nding on which one is being used Bender will need to adjust to the corresponding values By default it is configured with CCS settings However when a CHAdeMO charging session is about to start Mode 4 board sends the values for this connector Bender device can be configured manually using its buttons or via software on RS485 communications Check the Annexes to find the configuration steps in case se...

Page 43: ...Manual Additional function Bender does not only work as an Isolation Protector It has a secondary function It is measuring the Output Voltage in DC for both connectors and provides these values to the controller device Mode 4 board ...

Page 44: ...ies Installation Manual 5 Raption 50 Series Service Manual Raption 50 is divided internally into 5 different circuits Main branches DC AC Auxiliar branches Supply of internal components Heater Ventilation Service schuko ...

Page 45: ...ues The objective is to keep the unit over 15ºC So heater will be activated previously in order to avoid reaching this value Thermostat Additionally there is a protection system for the commissioning in the coldest countries where temperature can be extremely low and affect Charging Station operation This system is based on the thermostat highlighted in the next picture and the Contactor K13 3 whi...

Page 46: ... functions simltaneously 1 Disconnects the supply of the internal components 2 Activates the heater So as a result when the Charging Station is powered and the environmental temperature is lower than 15ºC this system is activated Even being powered the Charging Station will remain with all the components turned off while heater is activated When temperature is high enough Raption will start to wor...

Page 47: ...re are 4 fans in the Charge Station 1 On the roof 2 On the Backflow diode 3 In the Power modules section 4 In the A8 screen this component was not originally installed Screen s s fan is working always The other 3 fas will work while Charge Point has an active charge transaction in DC side or temperature is higher than 50ºC 1 2 4 3 ...

Page 48: ... charger and the card RFID reader has a LED status indicator Looking at the LED status indicator colour Green LED RFID configured and ready to be used In this case there is no additional configuration required to operate with RFID reader Orange LED RFID not configured Show a RFID card and reboot the Charging Station C RFID reader RS 485 Communications Operation LEDs Electrical scheme ...

Page 49: ...er for AC side measures current and voltage that is supplied to the AC socket The meter has RS485 communications with the Screen A1 Depending on the Raption model this meter may be a CEM C30 or CEM C20 Raption 50 Series Service Manual Electrical scheme ...

Page 50: ... DC meter The three phase electrical energy meter for indirect measurement for the DC side measures current and voltage that supplies the DC sockets The meter has RS485 communications with the Screen A1 This meter is a CEM C30 Electrical scheme ...

Page 51: ...supply to the Mode 4 control board to perform a controlled stop of an on going charging session in case there is a blackout or the RCBO of the main supply Q11 1 triggers This board allows that the 12Vdc electronics remain supplied for few seconds when unit is powered OFF ...

Page 52: ...ation Manual Raption 50 Series Service Manual G Power supplies Power supply 24Vdc Power supply 12Vdc There is a power supply of 12Vdc and another one of 24Vdc supplying most of the internal components fans boards screen router etc ...

Page 53: ...mains closed for a longer period of time it means that one or more power modules haven t been detected Check if they are correctly supplied Relays board has to be open in standby It will close too when Charging Station is charging in the DC side AC contactor closes when Charing Station is charging in the AC side DC Relays board AC Contactor DC Relays board AC Contactor ...

Page 54: ...r CCS2 cable One for CCS2 precharge circuit Raption 50 Gen 2 mounts different output contactors than Raption Gen 1 These ones allow Welding detection function When one of the contactors is welded Mode 4 control board will receive this information and will identify which is the faulty contactor An alarm will be generated to avoid incoming charging sessions ...

Page 55: ...51 ...

Page 56: ...tifications LEGIC Advant LEGIC Prime ISO14443 A B compatible to part 4 MIFARE DESFireEV13 MIFARE Plus S X3 MIFARE Pro X3 MIFARE SmartMX3 SLE66Rxx my d move 3 SLE44R351 PayPass1 NTAG2xx4 ISO15693 EM4x353 Tag It3 SRF55Vxx my d vicinity 3 ICODE SLI3 MIFARE Classic3 Classic EV14 Mini1 Ultralight3 Ultralight C3 UltralightEV14 Sony FeliCa1 NFC Forum Tag Type 2 43 PicoPass1 HID iCLASS1 HID iCLASS SE SR1 ...

Page 57: ...reader has two particular points It is supplied with 5Vdc so it is necessary a power supply device converting from 24Vdc to 5Vdc It communicates via RS232 protocol It is necessary to convert this signal to a RS485 so there is installed a converter in between ...

Page 58: ...y to establish communications with a CSMS so Raption can be remotely managed It also allows remote access which is very useful for maintenance remote diagnosis and eventually to adjust the settings of the Charging Station such as tariffs or language Settings Find the step by step explanation about how to configure this device in the User Manual of the Raption 50 There will be found all the details...

Page 59: ... side that build Socket outlet instead of a cable it is possible to install shutter protection Socket outlet has electrical active parts which can be accessible Shutter solution protects peolple from these electrical active parts avoiding any risk ...

Page 60: ...ut different sort of errors coming from different parts or devices When the Error screen appears the Information touch button has to be pressed in order to see the error message as can be seen below which needs to be decoded to understand what is happening to the Charging Station A Troubleshooting introduction ...

Page 61: ...is essential to answer the questions exposed below to receive a proper support Answering these points will be helpful for customer too in order to understand the error and allow the maintenance staff to fix the problems by itself MAIN QUESTIONS 1 Serial number of the Charging Station 2 Charging Station upgdated Firmware version 3 Charging Station previously repaired 4 Particular configuration f e ...

Page 62: ...ion the error shows up Charging session does not even start During initial checks Starting process Randomly during charging session Stopping process Permanent error 3 Does the error appear with a specific car model Circontrol performs interoperability tests periodically with the new brand cars of the market in order to ensure a correct compatibility between charging stations and EVs Another import...

Page 63: ...ction on the charger All devices powered Any external device physically damaged Any internal device damaged Any cable performing a bad contact Any device in fault status Service staff can perform some basic checks on those situations where they don t have the tools to decode the error or access to the EVSE These checks can provide helpful information and eventually fix the issue ...

Page 64: ... even for a few days but this will vary depending on the activity of the EVSE To solve this problem it is possible to install a Micro SD card in the Screen Important events will be stored there and can be consulted Access to the log files web page using the next links http IP ADDRESS services chargePointsInterface log html Or http IP ADDRESS services cpi log Access to the events stored using http ...

Page 65: ...61 http IP ADDRESS services cpi record xml Then to access to a specific register for example nº2 http IP ADDRESS services cpi record xml id 2 ...

Page 66: ...cture above there are Engine errors and also DC errors Errors from AC side are normally easier to identify Most of the times they can be fixed with the Engine error section Procedure for DC charging is more complex than AC For that reason there is the second part that provide more information about the errors that may occur Regardless of the error type the check order always must be 1 Engine error...

Page 67: ... code The correct order to check these levels is 1 Socket One plug may have more than one socket Error can affect one socket and the plug still being available 2 Plug Error affecting one plug All sockets contained are in error state when plug is inoperative 3 Chargepoint General errors affecting the entire Charging Station E g RFID error ...

Page 68: ...int is tilted SUPPLY 0X20 32 Power Supply dropped RCD 0X40 64 RCD dropped TEMPERATURE 0x80 128 Temperature out of range OTHER 0x100 256 Other error not defined above COMMUNICATION 0x200 512 One or more devices configured on the charge point are not communicating TYPE 0X400 1024 Device installed is not the same as configured VERSION 0x800 2048 Incorrect device version GROUND 0x1000 4096 PE error MC...

Page 69: ... pressed TEMPERATURE 0x200 512 Temperature out of range EV_ COMMUNICATION_ DEVICE 0X400 1024 Communication between charge point and vehicle failed EV_CORD 0x800 2048 Proximity pin error Mode 3 OTHER 0x1000 4096 Other error not defined above COMMUNICATION 0x2000 8192 One or more devices configured on the socket are not communicating OVERCURRENT 0x4000 16384 Current consumption exceeded MCB 0x8000 3...

Page 70: ...ripped CONTACTOR 0X40 64 Contactor failed METER 0x80 128 Meter failed EMERGENCY 0x100 256 Emergency button pressed TEMPERATURE 0x200 512 Temperature out of range EV_ COMMUNICATION_ DEVICE 0X400 1024 Communication between charge point and vehicle failed EV_CORD 0x800 2048 Proximity pin error Mode 3 OTHER 0x1000 4096 Other error not defined above COMMUNICATION 0x2000 8192 One or more devices configu...

Page 71: ...r error CCS2 or CHA and lines for the Converter power modules Both of them Connector and Converter provide information about the Error and the states of the machine M Est Finally there are the code lines In all cases first line provides information about the current situation of the Charging Station second line about the historic To understand this DC error section it is required a decoding tool T...

Page 72: ...n 50 Series Service Manual Identify if your Raption is Gen1 or Gen2 and select proper option in the tabs from the top Introduce the lines from the error code in the Connector faulted and Converter section Example about how to fill the decoder tool ...

Page 73: ...will show indications regarding the issue the faulty component or the possible causes It is shown the curernt error or alarm and the historical In some cases historical is helpful in order to understand how the charger went into the error state CCS2 Example Converters Example ...

Page 74: ...flags 0000 0000 0000 0000 0000 0000 0000 0020 Historical error flags 0000 0000 0000 0000 0000 0000 0000 0120 Predecessor errors 0 0 Status message flags 0000 0000 0000 0000 0000 0001 0000 0001 Historical status message flags 0000 0000 0000 0000 0000 0001 0000 0001 Predecessor status messages 0 0 State machines 701 700 2080 80 1 0 701 700 1080 80 1203 Nov 8 09 39 18 raption user info pss 311 VECTOR...

Page 75: ...0 0 State machines 701 700 2080 80 1 0 701 700 1080 80 1203 Nov 8 09 39 18 raption user info pss 311 VECTOR OF ERROR FLAGS OBJECTS Error Flags Object Module Type 10 Name Converter Error flags 0000 0000 0000 0000 0000 0000 0000 0000 Historical error flags 0000 0009 0000 0000 0000 0000 0000 4000 Predecessor errors 0 0 Status message flags 0000 0000 0000 0000 0000 0000 0000 0000 Historical status mes...

Page 76: ...be generated These types of errors can be generated by many reasons Device improperly powered Cables incorrectly fastened or bad contact Problems in the RS485 bus Faulty device The setup webpage allows service staff to identify the component s that is not communicating so spare part s can be prepared in advance for an eventual replace Check in the Dashboard section in the Devices status tab if all...

Page 77: ...ork Otherwise check modem parameters some celullar providers requires especial APN configuration If no modem Then ethernet IP address must be static using gateway and DNS from this network Do not use DHCP ON Detail bind failed in soap_bind Error 28 OCPP Listening Ports configured already used by default by the unit 80 8080 65432 22 Can not get charge device name The internal application of charge ...

Page 78: ...problem can be solved adjusting the MTU to a lower value Default value is 1500 and a good solution would be to adjust it to 1000 or 1200 bytes In this way problem is solved as messages size is lower than the filter Raption eVolve Master Teltonika RUT240 allows you to adjust this paramter in the Network Mobile section Ask Simcard provider to adjust the MTU value to 1000 or 1200 bytes Evolve WB Smar...

Page 79: ...tting valid public ID timeout Raption eVolve Master The password of the modem f e admin01 in Teltonika Rut240 has been changed It cannot be changed Check the list of Blocked IPs of the modem If IP of the charger is included there remove it from the list Evolve WB Smart Check if Network Public Address Manager is selected as Embedded modem Check with Sim card provider if Sim card is activated In som...

Page 80: ...k Enable DNS protection parameter in Teltonika router Check if DHCP ON whithin Network section on web page from CP Reboot required Evolve WB Smart Check if embedded modem is connected to the network Otherwise check modem parameters some celullar providers requires especial APN configuration If no modem Then ethernet IP address must be static using gateway and DNS from this network Do not use DHCP ...

Page 81: ...rwise check modem parameters some celullar providers requires especial APN configuration If no modem Then ethernet IP address must be static using gateway and DNS from this network Do not use DHCP ON CS Connection FAILED Fail reason Timer Expired Charge point has resolved the DNS of the URL but not able to reach CS Raption eVolve Master Check if DHCP ON whithin Network section on web page from CP ...

Page 82: ... CS Connection FAILED Fail reason Invalid HTTP status Charger reaches the CS but it has rejected the charge point ID configured CS should check if charger is added in their side Check charge point ID whithin OCPP configuration on CP side http ip_ address 8080 html setup html ...

Page 83: ...her diagnosis Red Replace rectifier Meaning of colours in relation with LED status Colour LED Status System Status Green ON Correct operation OFF Not able to provide output power Any protection circuit limit the full capacity of the rectifier Yellow ON Any protection circuit limit the full capacity of the rectifier OFF Correct operation Not able to provide output power Red ON Internal malfunction ...

Page 84: ...is absolutely necessary make sure to switch OFF all circuit breakers before starting to work The charger contains electric mechanical and consumable components that must be periodically checked in order to keep the correct operation of the Charging Station and keep it in the best conditions thoughout its useful lifetime This section informs how to perform the preventive maintenance the frecuency i...

Page 85: ...2K cycles 4 years 16K cycles 5 years 20K cycles Estimated time hours for replacement General maintenance Preventive maintenance I I I I I I 1 5 Control devices Screen ensemble Raption 50 I I I I R 0 3 Connectors and sockets Type 2 Connector I I R I I 0 75 CCS Connector I I R I I 0 75 CHAdeMO Connector I I R I I 0 75 Power Power modules I I I I R 0 25 SuperCapacitors Board I I R I R I 0 15 Contacto...

Page 86: ...ries Service Manual Another important point to check is the torque of the components Here a list indicating the specific torque for those components Component Description Torque MCBs 2Nm RCBOs 2 5Nm Disconnector 13Nm Backflow diode 6 5Nm Relays board 3 9Nm ...

Page 87: ...83 AC output contactor 2 5Nm DC output contactors 6 5Nm Hat top 3 5Nm Clamp for CHAdeMO connector 7Nm Clamp for CCS connector 3Nm Clamp for AC connector 2 5Nm ...

Page 88: ...rom this manual it has been created the next list All this material is available in Circontrol s Expert Area where can be downloaded by being registered List of Annexes 1 CCS cable maintenance 2 CHA cable maintenance 3 Wearcheck list Raption 50 4 Isolation protection device settings 5 Devices torque quick guide 6 Spare parts list ...

Page 89: ...85 Annexes Find all the documents from the List of Annexes in the Expert Area If you have any trouble ask ps support circontrol com for the requested file or document https expertarea circontrol com ...

Page 90: ...G105 CCS 2 CCS 1 Cable length 3 meters 3 meters 3 meters Net weight 235 Kg Dimensions D x W x H 410 x 940 x 1800 mm GENERAL DATA Display HMI 8 colour antivandal touch screen Light beacon RGB Colour indicator RFID reader ISO IEC14443 1 2 3 MIFARE Classic RFID Extension Legic Advant Legic Prime ISO 15693 ISO 18092 Sony FeliCa Compliance CE Combo 2 DIN 70121 ISO15118 IEC 61851 1 IEC 61851 23 IEC 6185...

Page 91: ...0 1 and EN 50470 3 MID European standards Overcurrent protection MCB class C Safety protection RCD type A type B optional CONNECTIVITY Ethernet 10 100BaseTX TCP IP Cellular Modem 4G GPRS GSM WiFi Hotspot Interface protocol OCPP 1 5 or OCPP 1 6J ENVIRONMENTAL CONDITIONS Operating temperature 30ºC to 45ºC Storage temperature 40ºC to 60ºC Operating humidity 5 to 95 Non condensing Sound level in opera...

Page 92: ...y 53 kVA 26 kVA 75 kVA 48 kVA 75 kVA 48 kVA Maximum output power 50 kW 25 kW 400 VDC DC 50 kW 25 kW 400 VDC AC 22 kW DC 50 kW 25 kW 400 VDC AC 22 kW Output voltage range DC 50 500 V DC 50 500 V AC 400 V DC 50 500 V AC 400 V Maximum output current DC 125 A 63 A DC 125A AC 32 A DC 125A AC 32 A Connection CCS 2 CCS 2 Type 2 Tethered cable CCS 2 Type 2 Socket Lock system Models Specifications ...

Page 93: ...kW 25 kW 400 VDC DC 50 kW 25 kW 400 VDC AC 22 kW DC 50 kW 25 kW 400 VDC AC 22 kW DC 50 kW 25 kW 400 VDC AC 43 kW Output voltage range DC 50 500 V DC 50 500 V AC 400 V DC 50 500 V AC 400 V DC 50 500 V AC 400 V Maximum output current DC 125 A DC 125 A AC 32 A DC 125 A AC 32 A DC 125 A 63 A AC 63 A Connection CCS 2 JEVS G105 CCS 2 JEVS G105 Type 2 Socket Lock system CCS 2 JEVS G105 Type 2 Tethered ca...

Page 94: ...90 Raption 50 Series Instruction Manual 11 Raption 50 Series Service Manual ...

Page 95: ...91 Need help In case of any query or need further information please contact our Post Sales Department 34 937 362 940 34 937 362 941 ps support circontrol com circontrol com ...

Page 96: ...CIRCONTROL Raption 50 Series Service MANUAL A comprehensive guide on how to use and configure your Raption 50 Charging Station V1 4 February edition 2021 CIRCONTROL S A ALL RIGHTS RESERVED R315 ...

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