• Turn the driveshaft by hand to check for smooth
operation.
N O T IC E : B e c a r e f u l o f t w is t in g , s h e a r in g , o r
c o l la p s i n g t h e p i p e w h i l e i n s t a l l i n g in th e
p u m p .
7. Pickup screen and pipe (187) (if removed) (figure
52).
A. If the pickup screen and pipe assembly was
removed, it should be replaced with a new part.
Loss of press fit condition could result in an air
leak and loss of oil pressure.
B. Mount the .oil pump in a soft jawed vise.
C. Apply sealer to the end of the pipe.
D. Tap the pickup screen and pipe into place,
using J 21882 (5.0L and 5.7L engines), and a
hammer.
E. The pump screen must be parallel with the bot
tom of the oil pan when installed.
8
. Oil pump driveshaft (178) and connector (179).
VALVE TR A IN COM PONENTS
PUSHRODS, ROCKER ARMS, BALLS, AND NUTS
I j j i
Clean
• Parts in solvent. Blow dry with compressed air.
• Make sure the oil passages in the pushrods are
clear.
• Rocker arms and balls at their mating surfaces.
These surfaces should be smooth and free from
scoring or other damage.
• Rocker arm areas that contact the valve stems and
the sockets that contact the pushrods. These areas
should be smooth and free of damage and wear.
• Rocker arm nuts or bolts.
— The 5.0L and 5.7L engines use prevailing
torque nuts. At least 6.2 N-m (55 lbs. in.) of
torque should be required to thread the nuts
onto the rocker arm studs. If not, it is possible
that the nut(s) could back off during engine
operation causing a loss of lash and valve train
noise.
— The 7.4L engine uses a bolt to retain the rocker
arm, ball, and pushrod guide to the cylinder
head. Inspect rocker arm bolts for signs of
cracking at the bolt shoulder. Replace if neces
sary.
• Check pushrods for bending. Roll the pushrod on a
flat surface to determine if it is bent. Replace if
necessary.
• Check ends of the pushrods for scoring or rough
ness.
HYDRAULIC LIFTERS
Refer to SECTION
6
A.
CYLINDER HEAD
DISASSEMBLY
Disassemble (Figures 53, 54, and 55)
❖
40. Nut
253. Cap
41. Ball
254. Rotator
42. Rocker Arm
255. Shield
46. Cylinder Head
256. Spring
47. Gasket
with Damper
250. Rocker Arm Stud
257. Seal
251. Valve Keeper
258. Exhaust Valve
252. O-Ring Seal
259. Intake Valve
F9470
Tool Required:
J 8062 Valve Spring Compressor
1. Valve keepers (251).
Summary of Contents for Light Duty Truck 1994 Series
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location ...
Page 24: ...NOTES ...
Page 26: ... ...
Page 69: ...NOTES ...
Page 71: ...3 2 STEERING ...
Page 73: ......
Page 84: ......
Page 102: ...40 ...
Page 130: ...NOTES ...
Page 146: ...NOTES ...
Page 162: ...NOTES ...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage ...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential ...
Page 190: ...NOTES ...
Page 202: ...NOTES ...
Page 206: ...F5785 ...
Page 212: ...B Button Moved Out of Bearing Bore F5791 ...
Page 228: ...NOTES ...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models ...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap ...
Page 261: ...F7475 ...
Page 267: ...B Button Moved Out of Bearing Bore F5791 ...
Page 294: ...NOTES ...
Page 300: ...NOTES ...
Page 318: ...NOTES ...
Page 322: ...SR207LN2 EDS ...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS ...
Page 368: ...103 153 127 V1200 ...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft ...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft ...
Page 399: ...V2974 ...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924 ...
Page 452: ......
Page 454: ...163 164 V1202 ...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196 ...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204 ...
Page 460: ......
Page 510: ......
Page 512: ...V2131 ...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751 ...
Page 566: ...NOTES ...
Page 574: ...NOTES ...
Page 618: ...SPECIAL TOOLS ...
Page 620: ...NOTES ...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E ...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E ...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E ...
Page 697: ...SPECIAL TOOLS ...
Page 698: ...SPECIAL TOOLS ...
Page 758: ...RH0194 4L80 E ...
Page 764: ......
Page 770: ...SPECIAL TOOLS ...
Page 771: ...SPECIAL TOOLS CONT ...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES ...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079 ...
Page 840: ......
Page 848: ...NOTES ...
Page 852: ......
Page 860: ...F5435 ...
Page 866: ......
Page 878: ...F9167 ...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836 ...
Page 890: ...F9168 ...
Page 908: ......
Page 919: ......