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Hybrid

 

Vertical

 

Stack

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 ‐

DETAILED

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

14

 

 

Note

:

 

The

 

last

 

flash

 

code

 

will

 

be

 

maintained

 

in

 

memory

 

for

 

1

 

week

 

or

 

until

 

the

 

unit

 

controls

 

are

 

powered

 

down.

 

The

 

flash

 

code

 

will

 

continue

 

until

 

the

 

problem

 

has

 

cleared

 

and

 

the

 

compressor

 

has

 

been

 

put

 

into

 

operation.

 

If

 

a

 

cooling

 

call

 

is

 

in

 

place,

 

it

 

must

 

be

 

disengaged

 

before

 

the

 

cause

 

of

 

the

 

last

 

alarm

 

shutdown

 

can

 

be

 

identified.

 

  

OPERATION

 

ALGORITHM

 

 

There

 

are

 

several

 

control

 

algorithms

 

to

 

prevent

 

cycling

 

and

 

problematic

 

operation.

 

These

 

are:

 

1.

 

Double

 

Call

 

 

If

 

thermostat

 

connections

 

or

 

set

 

up

 

is

 

incorrect

 

resulting

 

in

 

a

 

simultaneous

 

call

 

for

 

both

 

heating

 

and

 

cooling,

 

the

 

unit

 

will

 

not

 

operate.

 

This

 

condition

 

can

 

be

 

observed

 

on

 

the

 

thermostat

 

connection

 

LEDs.

  

(Note:

 

A

 

heat

 

pump

 

thermostat

 

will

 

present

 

this

 

scenario)

   

2.

 

Reverse

 

Cycle

 

Call

 

 

Poorly

 

located

 

automatic

 

changeover

 

thermostats

 

(ie.

 

thermostats

 

mounted

 

on

 

a

 

wall

 

opposite

 

a

 

discharge

 

grill,

 

or

 

a

 

thermostat

 

in

 

a

 

doorway

 

to

 

outside)

 

can

 

trigger

 

heating

 

and

 

cooling

 

mode

 

changes

 

many

 

times

 

an

 

hour.

 

The

 

CGC

 

controller

 

has

 

a

 

10

minute

 

anti

mode

 

change

 

timer

 

for

 

both

 

heating

 

and

 

cooling

 

mode

 

changes.

  

The

 

controller

 

will

 

not

 

accept

 

a

 

change

 

in

 

mode

 

until

 

10

 

minutes

 

have

 

elapsed

 

since

 

termination

 

of

 

the

 

opposite

 

call.

 

 

THERMOSTAT

 

CONNECTIONS

 

 

The

 

CGC

 

control

 

board

 

has

 

been

 

designed

 

to

 

operate

 

with

 

most

 

standard

 

24V

 

AC

 

thermostats.

 

These

 

are

 

powered

 

from

 

the

 

CGC

 

board

 

with

 

24V

 

AC

 

and

 

simply

 

switch

 

power

 

ON

 

to

 

each

 

of

 

the

 

Heat

 

(W),

 

Cool

 

(Y),

 

Fan

 

(G)

 

or

 

Aux

 

(A).

 

While

 

most

 

present

 

day

 

thermostats

 

operate

 

in

 

this

 

manner

 

there

 

are

 

others

 

that

 

may

 

or

 

may

 

not

 

work

 

properly.

 

The

 

following

 

should

 

be

 

checked

 

out

 

for

 

satisfactory

 

performance

 

prior

 

to

 

installation:

 

1.

 

Heat

 

Pump

 

Thermostat

 

 

Some

 

heat

 

pump

 

units

 

do

 

not

 

have

 

heat

 

relays

 

(therefore

 

are

 

not

 

compatible

 

with

 

standard

 

thermostats)

 

and

 

require

 

“Heat

 

Pump

 

Thermostats”.

 

These

 

thermostats

 

call

 

for

 

both

 

heating

 

and

 

cooling

 

on

 

one

 

of

 

the

 

signal

 

wires.

  

These

 

thermostats

 

are

 

completely

 

incompatible

 

with

 

CGC’s

 

controller.

 

2.

 

Mercury

 

bulb

 

thermostat

 ‐ 

This

 

type

 

is

 

problematic

 

but

 

can

 

be

 

used.

 

Unfortunately,

 

the

 

anticipators

 

are

 

a

 

problem.

 

Heat

 

anticipators

 

must

 

be

 

in

 

series

 

with

 

a

 

high

 

current

 

relay

 

or

 

valve

 

to

 

function,

 

so

 

do

 

not

 

perform

 

on

 

an

 

electronic

 

circuit.

 

This

 

will

 

result

 

in

 

larger

 

than

 

normal

 

temperature

 

swings.

 

The

 

cool

 

anticipator,

 

if

 

oversized,

 

can

 

bleed

 

enough

 

current

 

to

 

indicate

 

a

 

cooling

 

call

 

even

 

after

 

it

 

has

 

been

 

terminated.

 

3.

 

Battery

 

powered

 

thermostats

 

 

These

 

thermostats

 

were

 

developed

 

as

 

replacements

 

for

 

old

 

mercury

 

bulb

 

thermostats

 

that

 

had

 

4

 

wire

 

connections

 

while

 

24V

 

electronic

 

Summary of Contents for HKV020

Page 1: ...R090303 July 7th 2010 Installation Operation Maintenance Hybrid Vertical Stack Heat Pump Innkeeper Homekeeper Models IKV008 IKV018 HKV020 HKV036...

Page 2: ...dle 5 Finish 6 3 OPERATION IN SUITE 7 Fan Operation 7 Standard Heating Operation 7 Cooling Operation 8 Time Delays 8 Recommendations 8 4 OPERATION DETAILED 10 Board Description 10 Fan 11 Cool Start Up...

Page 3: ...or vibration may also result in permanent damage to the interior components and piping Both the chassis and cabinet should be stored in a non corrosive environment sheltered from conditions of extrem...

Page 4: ...els 020 036 Unit Clearance The vertical stack product has a sound dampening front cover panel and return air boot The sound dampening panel slides off with minimal service clearance however in the eve...

Page 5: ...kaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis front panel an...

Page 6: ...Hybrid Vertical Stack Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 4...

Page 7: ...riser schedule to identify cabinet type and location 2 Position cabinet and fasten to floor 3 To level the unit loosen the four bolts that are located at the bottom of the cabinet on the left and rig...

Page 8: ...nd front of cabinet as shown in Figure 7 3 Mount thermostat and connect to thermostat wire Ensure that the thermostat is not mounted in direct sunlight or within the supply airstream of the heat pump...

Page 9: ...in energy consumption To ensure correct operation centralized equipment located within the building mechanical room is automatically controlled to provide each heat pump unit with water that is at th...

Page 10: ...ature The thermostat will automatically stop cooling once the space temperature drops below the cool set point temperature Cooling The fan always operates at high speed during the cooling operation Th...

Page 11: ...conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as follows a Set fan to AUTO b Set thermostat to appropr...

Page 12: ...essure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Prov...

Page 13: ...aneously it will energize the heat relay K2 and it s LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for cooling initiates a series of checks pr...

Page 14: ...on the red diagnostic LED Compressor operation will be restored in accordance with the Intelligent Reset algorithm b If the suction pressure drops below the set point of the low pressure switch the s...

Page 15: ...ing system fluid temperature shutdown f If the discharge air temperature drops below 50 F compressor operation will be disabled After 10 minutes an auto reset occurs and the compressor will be enabled...

Page 16: ...e controller will not accept a change in mode until 10 minutes have elapsed since termination of the opposite call THERMOSTAT CONNECTIONS The CGC control board has been designed to operate with most s...

Page 17: ...as an optional input terminal strip that allows for two types of remote shutdown These are a compressor shutdown and b unit shutdown The advantage of these inputs is that many units can be connected i...

Page 18: ...aintenance Manual is subject to change without notice Page 16 Other fault conditions are d Hard lockout due to high or low pressure switch being open for 10 minutes or longer e Hard lockout due to thr...

Page 19: ...Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise in t...

Page 20: ...18 Clean Unit Filters Confirm that the unit filters that are being used are clean This contributes to the proper operation of the unit by ensuring that there is adequate air flow across the coil Fan R...

Page 21: ...essor and Fan Motor Current draw on this equipment should not exceed normal full load or rated load amps by more than 10 percent of the values noted on the unit nameplate Safety Control Reset All CGC...

Page 22: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 20...

Page 23: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

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