background image

Hybrid

 

Vertical

 

Stack

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 ‐

DETAILED

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

13

 

 

operation

 

until

 

the

 

controls

 

are

 

powered

 

down

 

for

 

at

 

least

 

20

 

seconds,

 

while

 

a

 

soft

 

lockout

 

is

 

a

 

compressor

 

shutdown

 

that

 

will

 

be

 

restored

 

once

 

the

 

conditions

 

causing

 

the

 

shutdown

 

have

 

been

 

rectified.

 

d.

 

During

 

compressor

 

operation,

 

refrigerant

 

temperature,

 

system

 

fluid

 

temperature

 

and

 

discharge

 

air

 

temperature

 

are

 

continuously

 

monitored.

 

If

 

the

 

refrigerant

 

temperature

 

drops

 

below

 

35

°

F,

 

compressor

 

operation

 

will

 

be

 

disabled.

 

After

 

10

 

minutes

 

an

 

auto

 

reset

 

occurs

 

and

 

the

 

compressor

 

will

 

be

 

enabled

 

as

 

soon

 

as

 

the

 

temperature

 

rises

 

above

 

60

°

F.

 

Actual

 

compressor

 

restart

 

will

 

be

 

delayed

 

a

 

minimum

 

of

 

5

 

minutes

 

by

 

the

 

anti

recycle

 

timer.

 

A

 

flash

 

code

 

of

 

2

 

will

 

be

 

initiated

 

upon

 

a

 

low

 

refrigerant

 

temperature

 

shutdown.

 

e.

 

If

 

the

 

outgoing

 

system

 

fluid

 

temperature

 

rises

 

above

 

140

°

F,

 

compressor

 

startup

 

will

 

be

 

disabled.

 

After

 

10

 

minutes

 

an

 

auto

 

reset

 

occurs

 

and

 

the

 

compressor

 

will

 

be

 

enabled

 

as

 

soon

 

as

 

the

 

temperature

 

drops

 

below

 

115

°

F.

 

The

 

outgoing

 

system

 

fluid

 

sensor

 

is

 

mounted

 

on

 

the

 

leaving

 

fluid

 

pipe.

 

Actual

 

compressor

 

restart

 

will

 

be

 

delayed

 

a

 

minimum

 

of

 

5

 

minutes

 

by

 

the

 

anti

recycle

 

timer.

 

A

 

flash

 

code

 

of

 

3

 

will

 

be

 

initiated

 

upon

 

a

 

high

 

outgoing

 

system

 

fluid

 

temperature

 

shutdown.

 

f.

 

If

 

the

 

discharge

 

air

 

temperature

 

drops

 

below

 

50

°

F

 

compressor

 

operation

 

will

 

be

 

disabled.

 

After

 

10

 

minutes

 

an

 

auto

 

reset

 

occurs

 

and

 

the

 

compressor

 

will

 

be

 

enabled

 

as

 

soon

 

as

 

the

 

temperature

 

rises

 

above

 

60

°

F.

 

The

 

discharge

 

air

 

temperature

 

sensor

 

is

 

mounted

 

on

 

the

 

fan

 

housing.

 

Actual

 

compressor

 

restart

 

will

 

be

 

delayed

 

a

 

minimum

 

of

 

5

 

minutes

 

by

 

the

 

anti

recycle

 

timer.

 

A

 

flash

 

code

 

of

 

4

 

will

 

be

 

initiated

 

upon

 

a

 

low

 

discharge

 

air

 

temperature

 

shutdown.

 

g.

 

The

 

condensate

 

level

 

sensor

 

is

 

a

 

100

 

ohm

 

thermistor

 

that

 

is

 

heated

 

for

 

15

 

seconds

 

every

 

4

 

minutes.

 

Its

 

temperature

 

is

 

measured

 

at

 

the

 

beginning

 

of

 

the

 

heat

 

cycle,

 

and

 

again

 

at

 

the

 

end

 

of

 

the

 

heating

 

cycle.

 

If

 

the

 

condensate

 

level

 

rises

 

above

 

the

 

sensor

 

it

 

will

 

not

 

warm

 

up

 

during

 

the

 

warm

 

up

 

cycle,

 

and

 

the

 

temperature

 

change

 

will

 

be

 

insignificant.

 

It

 

is

 

this

 

lack

 

of

 

temperature

 

change

 

that

 

the

 

controller

 

sees

 

as

 

an

 

impending

 

condensate

 

overflow.

 

When

 

high

 

condensate

 

level

 

is

 

detected,

 

compressor

 

operation

 

is

 

immediately

 

terminated,

 

and

 

at

 

the

 

same

 

time

 

the

 

fan

 

is

 

stopped

 

for

 

30

 

seconds,

 

and

 

then

 

restarted.

 

At

 

this

 

time

 

a

 

flash

 

code

 

of

 

7

 

will

 

be

 

intiated.

 

The

 

4

 

minute

 

cycle

 

will

 

continue

 

until

 

the

 

cooling

 

call

 

is

 

no

 

longer

 

in

 

place.

 

If

 

the

 

condensate

 

level

 

drops

 

below

 

the

 

sensor,

 

compressor

 

operation

 

will

 

be

 

returned

 

to

 

normal.

 

However,

 

if

 

the

 

condensate

 

level

 

stays

 

above

 

the

 

sensor

 

for

 

more

 

than

 

15

 

minutes,

 

the

 

fault

 

alarm

 

will

 

be

 

triggered.

 

This

 

fault

 

signal

 

will

 

automatically

 

reset

 

once

 

the

 

condensate

 

level

 

goes

 

below

 

the

 

sensor.

 

 

Summary of Contents for HKV020

Page 1: ...R090303 July 7th 2010 Installation Operation Maintenance Hybrid Vertical Stack Heat Pump Innkeeper Homekeeper Models IKV008 IKV018 HKV020 HKV036...

Page 2: ...dle 5 Finish 6 3 OPERATION IN SUITE 7 Fan Operation 7 Standard Heating Operation 7 Cooling Operation 8 Time Delays 8 Recommendations 8 4 OPERATION DETAILED 10 Board Description 10 Fan 11 Cool Start Up...

Page 3: ...or vibration may also result in permanent damage to the interior components and piping Both the chassis and cabinet should be stored in a non corrosive environment sheltered from conditions of extrem...

Page 4: ...els 020 036 Unit Clearance The vertical stack product has a sound dampening front cover panel and return air boot The sound dampening panel slides off with minimal service clearance however in the eve...

Page 5: ...kaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis front panel an...

Page 6: ...Hybrid Vertical Stack Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 4...

Page 7: ...riser schedule to identify cabinet type and location 2 Position cabinet and fasten to floor 3 To level the unit loosen the four bolts that are located at the bottom of the cabinet on the left and rig...

Page 8: ...nd front of cabinet as shown in Figure 7 3 Mount thermostat and connect to thermostat wire Ensure that the thermostat is not mounted in direct sunlight or within the supply airstream of the heat pump...

Page 9: ...in energy consumption To ensure correct operation centralized equipment located within the building mechanical room is automatically controlled to provide each heat pump unit with water that is at th...

Page 10: ...ature The thermostat will automatically stop cooling once the space temperature drops below the cool set point temperature Cooling The fan always operates at high speed during the cooling operation Th...

Page 11: ...conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as follows a Set fan to AUTO b Set thermostat to appropr...

Page 12: ...essure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Prov...

Page 13: ...aneously it will energize the heat relay K2 and it s LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for cooling initiates a series of checks pr...

Page 14: ...on the red diagnostic LED Compressor operation will be restored in accordance with the Intelligent Reset algorithm b If the suction pressure drops below the set point of the low pressure switch the s...

Page 15: ...ing system fluid temperature shutdown f If the discharge air temperature drops below 50 F compressor operation will be disabled After 10 minutes an auto reset occurs and the compressor will be enabled...

Page 16: ...e controller will not accept a change in mode until 10 minutes have elapsed since termination of the opposite call THERMOSTAT CONNECTIONS The CGC control board has been designed to operate with most s...

Page 17: ...as an optional input terminal strip that allows for two types of remote shutdown These are a compressor shutdown and b unit shutdown The advantage of these inputs is that many units can be connected i...

Page 18: ...aintenance Manual is subject to change without notice Page 16 Other fault conditions are d Hard lockout due to high or low pressure switch being open for 10 minutes or longer e Hard lockout due to thr...

Page 19: ...Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise in t...

Page 20: ...18 Clean Unit Filters Confirm that the unit filters that are being used are clean This contributes to the proper operation of the unit by ensuring that there is adequate air flow across the coil Fan R...

Page 21: ...essor and Fan Motor Current draw on this equipment should not exceed normal full load or rated load amps by more than 10 percent of the values noted on the unit nameplate Safety Control Reset All CGC...

Page 22: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 20...

Page 23: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

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