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Hybrid

 

Vertical

 

Stack

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 ‐

DETAILED

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

15

 

 

thermostats

 

required

 

5

 

wires.

 

These

 

will

 

work

 

with

 

a

 

CGC

 

board,

 

although

 

CGC

 

does

 

not

 

recommend

 

them.

 

They

 

require

 

periodic

 

battery

 

replacement,

 

which

 

is

 

something

 

that

 

should

 

be

 

avoided

 

if

 

possible.

 

4.

 

Power

 

stealing

 

thermostats

 

 

This

 

type

 

of

 

thermostat

 

is

 

electronic

 

and

 

was

 

also

 

developed

 

as

 

a

 

replacement

 

for

 

old

 

mercury

 

bulb

 

thermostats.

 

These

 

too

 

are

 

problematic

 

in

 

that

 

they

 

bleed

 

a

 

small

 

amount

 

of

 

current

 

down

 

the

 

signal

 

wires

 

and

 

this

 

may

 

be

 

interpreted

 

as

 

a

 

signal

 

for

 

heat

 

or

 

cool.

  

5.

 

Triac

 

switched

 

controllers

 

 

This

 

is

 

a

 

commonly

 

used

 

switching

 

device

 

and

 

all

 

controllers

 

tested

 

to

 

date

 

have

 

functioned

 

flawlessly.

 

CGC

 

recommends

 

that

 

prior

 

to

 

installation

 

of

 

a

 

third

 

party

 

supplied

 

controller,

 

it

 

be

 

checked

 

for

 

compatibility.

  

CGC

 

can

 

confirm

 

this.

 

6.

 

Relay

 

switched

 

controllers

 

 

This

 

type

 

of

 

controller

 

works

 

well

 

with

 

CGC

 

devices.

  

 

SHUTDOWN

 

OUTPUT

 

 

The

 

CGC

 

board

 

has

 

an

 

optional

 

input

 

terminal

 

strip

 

that

 

allows

 

for

 

two

 

types

 

of

 

remote

 

shutdown.

 

These

 

are

 

a)

 

compressor

 

shutdown

 

and

 

b)

 

unit

 

shutdown.

 

The

 

advantage

 

of

 

these

 

inputs

 

is

 

that

 

many

 

units

 

can

 

be

 

connected

 

in

 

parallel

 

and

 

when

 

powered

 

by

 

an

 

independent

 

24V

 

AC

 

signal

 

one

 

or

 

both

 

of

 

these

 

actions

 

can

 

be

 

implemented.

 

Common

 

uses

 

are:

 

a.

 

Duty

 

cycling

 

for

 

demand

 

control

 

b.

 

Global

 

night

 

setback

 

c.

 

Heating

 

only

 

mode

 

during

 

emergency

 

power

 

periods

 

 

The

 

CGC

 

controller

 

is

 

also

 

set

 

up

 

so

 

these

 

shutdown

 

functions

 

can

 

be

 

initiated

 

individually

 

with

 

on

 

board

 

24V

 

power.

 

This

 

capability

 

allows

 

unit

 

or

 

compressor

 

shutdown

 

based

 

on

 

a

 

door

 

switch,

 

a

 

light

 

switch,

 

or

 

occupancy

 

switch.

 

A

 

separate

 

24V

 

power

 

supply

 

is

 

required

 

if

 

two

 

or

 

more

 

units

 

are

 

being

 

shutdown.

  

 

FAULT

 

ALARM

 

OUTPUT

 

 

The

 

CGC

 

board

 

is

 

provided

 

with

 

a

 

fault

 

alarm

 

indication

 

and

 

output.

 

The

 

fault

 

alarm

 

relay

 

provides

 

normally

 

open

 

and

 

normally

 

closed

 

contacts

 

for

 

use

 

in

 

transmitting

 

fault

 

conditions.

 

NOTE:

 

The

 

fault

 

alarm

 

is

 

energized

 

for

 

NORMAL,

 

and

 

de

energized

 

for

 

fault.

 

As

 

such,

 

if

 

the

 

unit

 

is

 

not

 

powered,

 

if

 

the

 

board

 

fuse

 

is

 

blown,

 

or

 

if

 

the

 

electronics

 

are

 

damaged,

 

a

 

fault

 

condition

 

will

 

be

 

indicated.

  

 

The

 

fault

 

relay

 

is

 

paralleled

 

with

 

the

 

Fault

 

LED

 

which

 

will

 

be

 

ON

 

when

 

no

 

fault

 

condition

 

exists.

 

Summary of Contents for HKV020

Page 1: ...R090303 July 7th 2010 Installation Operation Maintenance Hybrid Vertical Stack Heat Pump Innkeeper Homekeeper Models IKV008 IKV018 HKV020 HKV036...

Page 2: ...dle 5 Finish 6 3 OPERATION IN SUITE 7 Fan Operation 7 Standard Heating Operation 7 Cooling Operation 8 Time Delays 8 Recommendations 8 4 OPERATION DETAILED 10 Board Description 10 Fan 11 Cool Start Up...

Page 3: ...or vibration may also result in permanent damage to the interior components and piping Both the chassis and cabinet should be stored in a non corrosive environment sheltered from conditions of extrem...

Page 4: ...els 020 036 Unit Clearance The vertical stack product has a sound dampening front cover panel and return air boot The sound dampening panel slides off with minimal service clearance however in the eve...

Page 5: ...kaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis front panel an...

Page 6: ...Hybrid Vertical Stack Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 4...

Page 7: ...riser schedule to identify cabinet type and location 2 Position cabinet and fasten to floor 3 To level the unit loosen the four bolts that are located at the bottom of the cabinet on the left and rig...

Page 8: ...nd front of cabinet as shown in Figure 7 3 Mount thermostat and connect to thermostat wire Ensure that the thermostat is not mounted in direct sunlight or within the supply airstream of the heat pump...

Page 9: ...in energy consumption To ensure correct operation centralized equipment located within the building mechanical room is automatically controlled to provide each heat pump unit with water that is at th...

Page 10: ...ature The thermostat will automatically stop cooling once the space temperature drops below the cool set point temperature Cooling The fan always operates at high speed during the cooling operation Th...

Page 11: ...conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as follows a Set fan to AUTO b Set thermostat to appropr...

Page 12: ...essure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Prov...

Page 13: ...aneously it will energize the heat relay K2 and it s LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for cooling initiates a series of checks pr...

Page 14: ...on the red diagnostic LED Compressor operation will be restored in accordance with the Intelligent Reset algorithm b If the suction pressure drops below the set point of the low pressure switch the s...

Page 15: ...ing system fluid temperature shutdown f If the discharge air temperature drops below 50 F compressor operation will be disabled After 10 minutes an auto reset occurs and the compressor will be enabled...

Page 16: ...e controller will not accept a change in mode until 10 minutes have elapsed since termination of the opposite call THERMOSTAT CONNECTIONS The CGC control board has been designed to operate with most s...

Page 17: ...as an optional input terminal strip that allows for two types of remote shutdown These are a compressor shutdown and b unit shutdown The advantage of these inputs is that many units can be connected i...

Page 18: ...aintenance Manual is subject to change without notice Page 16 Other fault conditions are d Hard lockout due to high or low pressure switch being open for 10 minutes or longer e Hard lockout due to thr...

Page 19: ...Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise in t...

Page 20: ...18 Clean Unit Filters Confirm that the unit filters that are being used are clean This contributes to the proper operation of the unit by ensuring that there is adequate air flow across the coil Fan R...

Page 21: ...essor and Fan Motor Current draw on this equipment should not exceed normal full load or rated load amps by more than 10 percent of the values noted on the unit nameplate Safety Control Reset All CGC...

Page 22: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 20...

Page 23: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

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