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Hybrid

 

Vertical

 

Stack

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 ‐

DETAILED

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

11

 

 

FAN

 

1.

 

A

 

call

 

on

 

“G”

 

for

 

fan

 

on

 

the

 

thermostat

 

terminal

 

strip

 

will

 

cause

 

the

 

fan

 

to

 

operate

 

continuously

 

on

 

low

 

fan

 

speed

 

through

 

K5

 

on

 

multi

 

speed

 

units.

 

2.

 

A

 

call

 

on

 

“W”

 

for

 

heat

 

on

 

the

 

thermostat

 

terminal

 

strip

 

will

 

also

 

cause

 

the

 

fan

 

to

           

                

operate

 

on

 

low

 

speed.

 

After

 

10

 

minutes

 

of

 

a

 

continuous

 

heating

 

call,

 

the

 

multi

 

speed

    

               

units

 

will

 

be

 

switched

 

to

 

high

 

speed

 

through

 

Relay

 

K6.

 

3.

 

A

 

call

 

on

 

“Y”

 

for

 

cooling

 

on

 

the

 

thermostat

 

terminal

 

strip

 

will

 

cause

 

the

 

fan

 

on

 

multi

     

                

speed

 

units

 

to

 

step

 

up

 

to

 

high

 

speed

 

through

 

Relay

 

K6.

 

4.

 

Fan

 

operation

 

will

 

terminate

 

whenever

 

heating

 

or

 

cooling

 

calls

 

are

 

dropped.

 

5.

 

Both

 

relays

 

and

 

their

 

associated

 

LED’s

 

are

 

energized

 

when

 

the

 

fan

 

is

 

in

 

high

 

speed.

 

 

 

 

HEAT

 

 

1.

 

A

 

call

 

on

 

“W”

 

for

 

heat

 

will

 

turn

 

on

 

the

 

fan

 

at

 

low

 

speed.

 

Simultaneously,

 

it

 

will

 

energize

   

      

the

 

heat

 

relay

 

K2

 

and

 

it’s

 

LED.

 

The

 

relay

 

K2

 

will

 

provide

 

24V

 

AC

 

fused

 

power

 

directly

 

to

    

     

the

 

heat

 

valve.

  

 

COOL

 

START

 

UP

 

 

1.

 

A

 

call

 

on

 

“Y”

 

for

 

cooling

 

initiates

 

a

 

series

 

of

 

checks

 

prior

 

to

 

the

 

start

 

up

 

of

 

the

 

compressor.

 

These

 

checks

 

include:

 

a.

 

Power

 

ON

 

timer

 

 

Compressor

 

operation

 

is

 

delayed

 

for

 

approximately

 

5

 

minutes

 

after

 

restoration

 

of

 

power.

 

This

 

prevents

 

all

 

units

 

coming

 

on

line

 

at

 

the

 

same

 

time

 

once

 

power

 

is

 

restored.

 

It

 

also

 

prevents

 

compressor

 

jolting

 

as

 

a

 

result

 

of

 

intermittent

 

power.

 

b.

 

Anti

Recycle

 

timer

 

 

There

 

is

 

a

 

5

minute

 

anti

recycle

 

delay

 

timer

 

that

 

allows

 

the

 

refrigeration

 

cycle

 

to

 

achieve

 

pressure

 

equalization

 

so

 

that

 

the

 

compressor

 

is

 

unloaded

 

upon

 

start

 

up.

 

c.

 

High

 

Pressure

 

Switch

 

 

The

 

high

 

refrigerant

 

pressure

 

switch

 

must

 

be

 

closed

 

prior

 

to

 

start.

  

LED

 

11

 

will

 

be

 

ON.

  

d.

 

Low

 

Pressure

 

Switch

 

 

The

 

low

 

pressure

 

switch

 

operates

 

primarily

 

as

 

a

 

loss

 

of

 

charge

 

protector.

 

It

 

must

 

be

 

closed

 

for

 

compressor

 

start

 

up

 

and

 

LED

 

12

 

will

 

be

 

ON.

 

The

 

pressure

 

switch

 

has

 

a

 

5

 

minute

 

ignore

 

subsequent

 

to

 

start

up.

 

In

 

some

 

situations,

 

particularly

 

when

 

the

 

unit

 

is

 

cold,

 

the

 

pressure

 

switch

 

will

 

open

 

during

 

Summary of Contents for HKV020

Page 1: ...R090303 July 7th 2010 Installation Operation Maintenance Hybrid Vertical Stack Heat Pump Innkeeper Homekeeper Models IKV008 IKV018 HKV020 HKV036...

Page 2: ...dle 5 Finish 6 3 OPERATION IN SUITE 7 Fan Operation 7 Standard Heating Operation 7 Cooling Operation 8 Time Delays 8 Recommendations 8 4 OPERATION DETAILED 10 Board Description 10 Fan 11 Cool Start Up...

Page 3: ...or vibration may also result in permanent damage to the interior components and piping Both the chassis and cabinet should be stored in a non corrosive environment sheltered from conditions of extrem...

Page 4: ...els 020 036 Unit Clearance The vertical stack product has a sound dampening front cover panel and return air boot The sound dampening panel slides off with minimal service clearance however in the eve...

Page 5: ...kaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis front panel an...

Page 6: ...Hybrid Vertical Stack Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 4...

Page 7: ...riser schedule to identify cabinet type and location 2 Position cabinet and fasten to floor 3 To level the unit loosen the four bolts that are located at the bottom of the cabinet on the left and rig...

Page 8: ...nd front of cabinet as shown in Figure 7 3 Mount thermostat and connect to thermostat wire Ensure that the thermostat is not mounted in direct sunlight or within the supply airstream of the heat pump...

Page 9: ...in energy consumption To ensure correct operation centralized equipment located within the building mechanical room is automatically controlled to provide each heat pump unit with water that is at th...

Page 10: ...ature The thermostat will automatically stop cooling once the space temperature drops below the cool set point temperature Cooling The fan always operates at high speed during the cooling operation Th...

Page 11: ...conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as follows a Set fan to AUTO b Set thermostat to appropr...

Page 12: ...essure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Prov...

Page 13: ...aneously it will energize the heat relay K2 and it s LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for cooling initiates a series of checks pr...

Page 14: ...on the red diagnostic LED Compressor operation will be restored in accordance with the Intelligent Reset algorithm b If the suction pressure drops below the set point of the low pressure switch the s...

Page 15: ...ing system fluid temperature shutdown f If the discharge air temperature drops below 50 F compressor operation will be disabled After 10 minutes an auto reset occurs and the compressor will be enabled...

Page 16: ...e controller will not accept a change in mode until 10 minutes have elapsed since termination of the opposite call THERMOSTAT CONNECTIONS The CGC control board has been designed to operate with most s...

Page 17: ...as an optional input terminal strip that allows for two types of remote shutdown These are a compressor shutdown and b unit shutdown The advantage of these inputs is that many units can be connected i...

Page 18: ...aintenance Manual is subject to change without notice Page 16 Other fault conditions are d Hard lockout due to high or low pressure switch being open for 10 minutes or longer e Hard lockout due to thr...

Page 19: ...Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise in t...

Page 20: ...18 Clean Unit Filters Confirm that the unit filters that are being used are clean This contributes to the proper operation of the unit by ensuring that there is adequate air flow across the coil Fan R...

Page 21: ...essor and Fan Motor Current draw on this equipment should not exceed normal full load or rated load amps by more than 10 percent of the values noted on the unit nameplate Safety Control Reset All CGC...

Page 22: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 20...

Page 23: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

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