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Hybrid

 

Vertical

 

Stack

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

MAINTENANCE

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

19

 

 

WARNING:

 

To

 

prevent

 

injury

 

or

 

death

 

due

 

to

 

electrical

 

shock

 

or

 

contact

 

with

 

moving

 

parts,

 

disconnect

 

the

 

power

 

to

 

unit

 

before

 

servicing.

 

 

Inspect

 

Filters:

 

Establish

 

a

 

regular

 

maintenance

 

schedule.

 

Clean

 

filters

 

frequently

 

and

 

replace

 

as

 

required.

 

A

 

vacuum

 

can

 

be

 

used

 

to

 

clean

 

filters,

 

as

 

well

 

as

 

the

 

surface

 

of

 

coil

 

components.

 

 

To

 

remove

 

the

 

filter

 

from

 

the

 

unit,

 

remove

 

the

 

front

 

service

 

entrance

 

and

 

slide

 

out

 

the

 

filter

 

component.

 

 

Check

 

Fan

 

Motors

 

Annually:

 

Make

 

sure

 

to

 

inspect

 

fan

 

motors

 

for

 

unusual

 

signs

 

of

 

wear.

 

All

 

CGC

 

hybrid

 

heat

 

pump

 

fan

 

motors

 

are

 

permanently

 

lubricated

 

when

 

shipped

 

from

 

the

 

factory.

 

Do

 

not

 

oil

 

the

 

fan

 

motors.

 

 

Amperage

 

Check

 

on

 

Compressor

 

and

 

Fan

 

Motor:

 

Current

 

draw

 

on

 

this

 

equipment

 

should

 

not

 

exceed

 

normal

 

full

 

load

 

or

 

rated

 

load

 

amps

 

by

 

more

 

than

 

10

 

percent

 

of

 

the

 

values

 

noted

 

on

 

the

 

unit

 

nameplate.

 

 

Safety

 

Control

 

Reset:

 

All

 

CGC

 

hybrid

 

heat

 

pumps

 

include

 

high

 

and

 

low

 

pressure

 

switches

 

to

 

prevent

 

the

 

machine

 

from

 

operating

 

under

 

abnormal

 

conditions

 

of

 

temperature

 

or

 

water

 

flow.

 

If

 

multiple

 

pressure

 

alarms

 

occur

 

in

 

24

 

hours,

 

the

 

compressor

 

operation

 

will

 

be

 

permanently

 

locked

 

out

 

until

 

the

 

unit

 

is

 

reset,

 

or

 

power

 

is

 

disconnected

 

for

 

20

 

seconds.

  

 

NOTE:

  

If

 

the

 

heat

 

pump

 

must

 

be

 

reset

 

more

 

than

 

twice,

 

check

 

the

 

unit

 

for

 

a

 

dirty

 

air

 

filter,

 

abnormal

 

entering

 

water

 

temperature,

 

inadequate

 

water

 

flow

 

(delta

 

T

 

method),

 

or

 

internal

 

malfunctions

 

that

 

may

 

be

 

causing

 

high

 

or

 

low

 

pressure

 

conditions.

 

If

 

the

 

unit

 

continues

 

to

 

alarm,

 

contact

 

a

 

trained

 

service

 

technician

 

and

 

ensure

 

the

 

problems

 

are

 

resolved

 

before

 

re

setting

 

the

 

unit

 

again.

 

 

Drain

 

Pan

 

and

 

Condensate

 

Hose:

 

Make

 

sure

 

to

 

inspect

 

and

 

clean

 

if

 

necessary,

 

the

 

condensate

 

hose

 

and

 

drain

 

pan

 

on

 

a

 

regular

 

basis.

Summary of Contents for HKV020

Page 1: ...R090303 July 7th 2010 Installation Operation Maintenance Hybrid Vertical Stack Heat Pump Innkeeper Homekeeper Models IKV008 IKV018 HKV020 HKV036...

Page 2: ...dle 5 Finish 6 3 OPERATION IN SUITE 7 Fan Operation 7 Standard Heating Operation 7 Cooling Operation 8 Time Delays 8 Recommendations 8 4 OPERATION DETAILED 10 Board Description 10 Fan 11 Cool Start Up...

Page 3: ...or vibration may also result in permanent damage to the interior components and piping Both the chassis and cabinet should be stored in a non corrosive environment sheltered from conditions of extrem...

Page 4: ...els 020 036 Unit Clearance The vertical stack product has a sound dampening front cover panel and return air boot The sound dampening panel slides off with minimal service clearance however in the eve...

Page 5: ...kaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis front panel an...

Page 6: ...Hybrid Vertical Stack Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 4...

Page 7: ...riser schedule to identify cabinet type and location 2 Position cabinet and fasten to floor 3 To level the unit loosen the four bolts that are located at the bottom of the cabinet on the left and rig...

Page 8: ...nd front of cabinet as shown in Figure 7 3 Mount thermostat and connect to thermostat wire Ensure that the thermostat is not mounted in direct sunlight or within the supply airstream of the heat pump...

Page 9: ...in energy consumption To ensure correct operation centralized equipment located within the building mechanical room is automatically controlled to provide each heat pump unit with water that is at th...

Page 10: ...ature The thermostat will automatically stop cooling once the space temperature drops below the cool set point temperature Cooling The fan always operates at high speed during the cooling operation Th...

Page 11: ...conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as follows a Set fan to AUTO b Set thermostat to appropr...

Page 12: ...essure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Prov...

Page 13: ...aneously it will energize the heat relay K2 and it s LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for cooling initiates a series of checks pr...

Page 14: ...on the red diagnostic LED Compressor operation will be restored in accordance with the Intelligent Reset algorithm b If the suction pressure drops below the set point of the low pressure switch the s...

Page 15: ...ing system fluid temperature shutdown f If the discharge air temperature drops below 50 F compressor operation will be disabled After 10 minutes an auto reset occurs and the compressor will be enabled...

Page 16: ...e controller will not accept a change in mode until 10 minutes have elapsed since termination of the opposite call THERMOSTAT CONNECTIONS The CGC control board has been designed to operate with most s...

Page 17: ...as an optional input terminal strip that allows for two types of remote shutdown These are a compressor shutdown and b unit shutdown The advantage of these inputs is that many units can be connected i...

Page 18: ...aintenance Manual is subject to change without notice Page 16 Other fault conditions are d Hard lockout due to high or low pressure switch being open for 10 minutes or longer e Hard lockout due to thr...

Page 19: ...Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise in t...

Page 20: ...18 Clean Unit Filters Confirm that the unit filters that are being used are clean This contributes to the proper operation of the unit by ensuring that there is adequate air flow across the coil Fan R...

Page 21: ...essor and Fan Motor Current draw on this equipment should not exceed normal full load or rated load amps by more than 10 percent of the values noted on the unit nameplate Safety Control Reset All CGC...

Page 22: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 20...

Page 23: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

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