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Hybrid

 

Vertical

 

Stack

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 ‐

DETAILED

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

10

 

 

The

 

unit

 

circuit

 

board

 

incorporates

 

six

 

relay

 

outputs

 

with

 

the

 

following

 

uses:

 

 

 

K1

 

 

Auxiliary

 

relay

 

for

 

cooling

 

valve

 

on

 

a

 

two

valve

 

unit

 

or

 

heat

 

valve

 

on

 

a

 

dehumidification

 

               

unit.

 

 

K2

 

 

Heating

 

Relay

  

 

K3

 

 

Alarm

 

Relay

 

 

K4

 

 

Compressor

 

Relay

 

 

K5

 

 

Low

 

Fan

 

or

 

Fan

 

Relay

 

for

 

belt

 

drive

 

units

 

 

K6

 

 

High

 

Fan

 

or

 

Compressor

 

#2

 

on

 

belt

 

drive

 

units

 

Each

 

of

 

these

 

relays

 

have

 

in

 

parallel,

 

a

 

green

 

LED

 

indicator

 

that

 

lights

 

up

 

when

 

the

 

relay

 

is

 

energized.

 

The

 

board

 

incorporates

 

digital

 

inputs

 

that

 

are

 

opto

coupled

 

to

 

a

 

24V

 

AC

 

source.

 

These

 

inputs

 

have

 

amber

 

LED

 

indicators

 

that

 

will

 

light

 

up

 

when

 

an

 

input

 

is

 

present.

 

These

 

inputs

 

include:

 

 

High

 

Pressure

 

Switch

 

 

Low

 

Pressure

 

Switch

 

 

Heat

 

Call

 

(W

 

on

 

thermostat

 

terminal)

 

 

Cool

 

Call

 

(Y

 

on

 

thermostat

 

terminal)

 

 

Fan

 

Call

 

(G

 

on

 

thermostat

 

terminal)

 

 

Auxiliary

 

(A

 

on

 

thermostat

 

terminal)

 

 

Compressor

 

shutdown

 

(24V

 

AC

 

signal

 

thru

 

O/O).

  

        

Providing

 

a

 

continuous

 

24V

 

potential

 

to

 

O/O

 

will

 

terminate

 

and

 

prevent

 

compressor

             

        

operation.

 

This

 

can

 

be

 

used

 

for

 

duty

 

cycling,

 

or

 

for

 

minimizing

 

power

 

consumption

                

        

during

 

a

 

power

 

failure,

 

while

 

maintaining

 

the

 

heating

 

function.

 

 

Unit

 

shutdown

 

(24V

 

AC

 

signal

 

thru

 

A/O).

  

Providing

 

a

 

continuous

 

24V

 

AC

 

potential

 

to

             

        

A/O

 

will

 

terminate

 

and

 

prevent

 

unit

 

operation.

 

This

 

can

 

be

 

used

 

for

 

a

 

simple

 

night

                 

        

shutdown.

 

On

 

both

 

arrangements

 

a

 

single

 

24V

 

AC

 

signal

 

can

 

shutdown

 

many

 

units.

 

¼

           

        

va

 

is

 

required

 

per

 

unit.

  

The

 

board

 

also

 

has

 

four

 

analog

 

inputs

 

provided

 

via

 

thermistors.

 

These

 

inputs

 

are

 

as

 

follows:

 

 

Ta

 

 

Discharge

 

Air

 

Temperature

 

 

Tr

 

 

Refrigerant

 

Temperature

 

 

Tw

 

 

Outgoing

 

Water

 

(system

 

fluid)

 

Temperature

 

 

Co

 

 

Condensate

 

Level

 

Ta,

 

Tr,

 

And

 

Tw

 

are

 

10k

 

Ohm

 

NTP

 

thermistors,

 

while

 

Co

 

is

 

a

 

100

 

Ohm

 

NPT

 

thermistor.

 

These

 

Inputs

 

do

 

not

 

have

 

LED

 

indicators.

 

Summary of Contents for HKV020

Page 1: ...R090303 July 7th 2010 Installation Operation Maintenance Hybrid Vertical Stack Heat Pump Innkeeper Homekeeper Models IKV008 IKV018 HKV020 HKV036...

Page 2: ...dle 5 Finish 6 3 OPERATION IN SUITE 7 Fan Operation 7 Standard Heating Operation 7 Cooling Operation 8 Time Delays 8 Recommendations 8 4 OPERATION DETAILED 10 Board Description 10 Fan 11 Cool Start Up...

Page 3: ...or vibration may also result in permanent damage to the interior components and piping Both the chassis and cabinet should be stored in a non corrosive environment sheltered from conditions of extrem...

Page 4: ...els 020 036 Unit Clearance The vertical stack product has a sound dampening front cover panel and return air boot The sound dampening panel slides off with minimal service clearance however in the eve...

Page 5: ...kaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis front panel an...

Page 6: ...Hybrid Vertical Stack Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 4...

Page 7: ...riser schedule to identify cabinet type and location 2 Position cabinet and fasten to floor 3 To level the unit loosen the four bolts that are located at the bottom of the cabinet on the left and rig...

Page 8: ...nd front of cabinet as shown in Figure 7 3 Mount thermostat and connect to thermostat wire Ensure that the thermostat is not mounted in direct sunlight or within the supply airstream of the heat pump...

Page 9: ...in energy consumption To ensure correct operation centralized equipment located within the building mechanical room is automatically controlled to provide each heat pump unit with water that is at th...

Page 10: ...ature The thermostat will automatically stop cooling once the space temperature drops below the cool set point temperature Cooling The fan always operates at high speed during the cooling operation Th...

Page 11: ...conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as follows a Set fan to AUTO b Set thermostat to appropr...

Page 12: ...essure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Prov...

Page 13: ...aneously it will energize the heat relay K2 and it s LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for cooling initiates a series of checks pr...

Page 14: ...on the red diagnostic LED Compressor operation will be restored in accordance with the Intelligent Reset algorithm b If the suction pressure drops below the set point of the low pressure switch the s...

Page 15: ...ing system fluid temperature shutdown f If the discharge air temperature drops below 50 F compressor operation will be disabled After 10 minutes an auto reset occurs and the compressor will be enabled...

Page 16: ...e controller will not accept a change in mode until 10 minutes have elapsed since termination of the opposite call THERMOSTAT CONNECTIONS The CGC control board has been designed to operate with most s...

Page 17: ...as an optional input terminal strip that allows for two types of remote shutdown These are a compressor shutdown and b unit shutdown The advantage of these inputs is that many units can be connected i...

Page 18: ...aintenance Manual is subject to change without notice Page 16 Other fault conditions are d Hard lockout due to high or low pressure switch being open for 10 minutes or longer e Hard lockout due to thr...

Page 19: ...Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise in t...

Page 20: ...18 Clean Unit Filters Confirm that the unit filters that are being used are clean This contributes to the proper operation of the unit by ensuring that there is adequate air flow across the coil Fan R...

Page 21: ...essor and Fan Motor Current draw on this equipment should not exceed normal full load or rated load amps by more than 10 percent of the values noted on the unit nameplate Safety Control Reset All CGC...

Page 22: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 20...

Page 23: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

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