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Hybrid

 

Vertical

 

Stack

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

COMMISSION

 

&

 

START

 

UP

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

17

 

 

System

 

Flushing:

 

Proper

 

system

 

cleaning

 

and

 

flushing

 

is

 

an

 

important

 

aspect

 

of

 

the

 

commissioning

 

and

 

start

 

up

 

procedure

 

for

 

hybrid

 

units.

  

Ensure

 

the

 

system

 

has

 

been

 

flushed

 

properly.

  

This

 

prevents

 

fouling

 

of

 

the

 

unit’s

 

heat

 

exchangers.

  

 

NOTE:

  

Hydronic

 

coils

 

are

 

not

 

100%

 

drainable.

    

 

System

 

Fluid:

 

Ensure

 

that

 

system

 

water

 

temperature

 

is

 

within

 

an

 

acceptable

 

range

 

to

 

facilitate

 

start

up

 

(80

120°F)

 

for

 

cooling

 

and

 

(100

 

 

140°F)

 

for

 

heating.

 

 

System

 

Water

 

pH:

 

System

 

water

 

should

 

have

 

a

 

neutral

 

pH

 

balance

 

of

 

approximately

 

7.5

 

which

 

will

 

extend

 

the

 

life

 

of

 

the

 

hoses,

 

heat

 

exchangers,

 

and

 

other

 

water

 

side

 

accessories.

 

 

Water

 

Flow

 

Rate:

 

Open

 

all

 

isolation

 

valves

 

to

 

the

 

unit.

 

Ensure

 

that

 

the

 

entering

 

and

 

leaving

 

fluid

 

temperatures

 

of

 

the

 

hybrid

 

unit

 

in

 

operation

 

are

 

acceptable.

  

There

 

is

 

typically

 

an

 

8

 

to

 

12

 

degree

 

drop

 

or

 

rise

 

in

 

temperature,

 

depending

 

on

 

whether

 

the

 

unit

 

is

 

in

 

cooling

 

or

 

heating.

 

Under

 

extreme

 

conditions,

 

slight

 

variances

 

in

 

the

 

temperature

 

may

 

be

 

noted.

 

 

Freeze

 

Protection

 

from

 

Water

 

System:

 

 

Ensure

 

that

 

freeze

 

protection

 

is

 

provided

 

for

 

the

 

outdoor

 

portion

 

of

 

the

 

loop

 

water

 

system.

  

Inadequate

 

freeze

 

protection

 

can

 

lead

 

to

 

coil

 

damage.

 

 

NOTE:

  

A

 

potential

 

issue

 

may

 

arise

 

during

 

construction

 

where

 

the

 

system

 

fluid

 

loop

 

is

 

drained

 

after

 

being

 

cleaned,

 

flushed

 

and

 

tested.

  

Hybrid

 

vertical

 

stack

 

units

 

will

 

not

 

completely

 

drain

 

and

 

may

 

hold

 

fluid

 

in

 

the

 

condenser

 

or

 

heating

 

coil.

 

Extensive

 

damage

 

may

 

result

 

to

 

internal

 

components

 

if

 

the

 

system

 

fluid

 

freezes

 

unless

 

adequate

 

glycol

 

is

 

added.

 

 

Remove

 

Air

 

from

 

System

 

Fluid

 

Loop:

 

Air

 

in

 

the

 

system

 

impairs

 

unit

 

operation

 

and

 

can

 

cause

 

erosion

 

in

 

the

 

system

 

piping.

 

Summary of Contents for HKV020

Page 1: ...R090303 July 7th 2010 Installation Operation Maintenance Hybrid Vertical Stack Heat Pump Innkeeper Homekeeper Models IKV008 IKV018 HKV020 HKV036...

Page 2: ...dle 5 Finish 6 3 OPERATION IN SUITE 7 Fan Operation 7 Standard Heating Operation 7 Cooling Operation 8 Time Delays 8 Recommendations 8 4 OPERATION DETAILED 10 Board Description 10 Fan 11 Cool Start Up...

Page 3: ...or vibration may also result in permanent damage to the interior components and piping Both the chassis and cabinet should be stored in a non corrosive environment sheltered from conditions of extrem...

Page 4: ...els 020 036 Unit Clearance The vertical stack product has a sound dampening front cover panel and return air boot The sound dampening panel slides off with minimal service clearance however in the eve...

Page 5: ...kaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis front panel an...

Page 6: ...Hybrid Vertical Stack Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 4...

Page 7: ...riser schedule to identify cabinet type and location 2 Position cabinet and fasten to floor 3 To level the unit loosen the four bolts that are located at the bottom of the cabinet on the left and rig...

Page 8: ...nd front of cabinet as shown in Figure 7 3 Mount thermostat and connect to thermostat wire Ensure that the thermostat is not mounted in direct sunlight or within the supply airstream of the heat pump...

Page 9: ...in energy consumption To ensure correct operation centralized equipment located within the building mechanical room is automatically controlled to provide each heat pump unit with water that is at th...

Page 10: ...ature The thermostat will automatically stop cooling once the space temperature drops below the cool set point temperature Cooling The fan always operates at high speed during the cooling operation Th...

Page 11: ...conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as follows a Set fan to AUTO b Set thermostat to appropr...

Page 12: ...essure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Prov...

Page 13: ...aneously it will energize the heat relay K2 and it s LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for cooling initiates a series of checks pr...

Page 14: ...on the red diagnostic LED Compressor operation will be restored in accordance with the Intelligent Reset algorithm b If the suction pressure drops below the set point of the low pressure switch the s...

Page 15: ...ing system fluid temperature shutdown f If the discharge air temperature drops below 50 F compressor operation will be disabled After 10 minutes an auto reset occurs and the compressor will be enabled...

Page 16: ...e controller will not accept a change in mode until 10 minutes have elapsed since termination of the opposite call THERMOSTAT CONNECTIONS The CGC control board has been designed to operate with most s...

Page 17: ...as an optional input terminal strip that allows for two types of remote shutdown These are a compressor shutdown and b unit shutdown The advantage of these inputs is that many units can be connected i...

Page 18: ...aintenance Manual is subject to change without notice Page 16 Other fault conditions are d Hard lockout due to high or low pressure switch being open for 10 minutes or longer e Hard lockout due to thr...

Page 19: ...Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise in t...

Page 20: ...18 Clean Unit Filters Confirm that the unit filters that are being used are clean This contributes to the proper operation of the unit by ensuring that there is adequate air flow across the coil Fan R...

Page 21: ...essor and Fan Motor Current draw on this equipment should not exceed normal full load or rated load amps by more than 10 percent of the values noted on the unit nameplate Safety Control Reset All CGC...

Page 22: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 20...

Page 23: ...Hybrid Vertical Stack Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

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