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13.6. Completing the Assembly

13.6.1. Fitting the relay enclosure and its bracket

Front brace

plate

Screws

SECTOR II

Relay

enclosure

bracket

SECTOR II

Relay enclosure

bracket

Relay

enclosure

Front brace

plate

Route the excess wire from the proximity sensor, and wire it to the relay by
referring to the wiring diagram (Section 17).

Complete the installation of the SECTOR II as per its full installation manual, and
proceed to ‘Section 18 - Installation Handover’

STEP 1

STEP 3

STEP 2

FIGURE 74

FIGURE 76

FIGURE 75

SECTOR II

Relay

enclosure

bracket

Front brace

plate

RHS FLUSH MOUNT - SIMILAR DIRECTION OF TRAVEL

SECTION 13

Summary of Contents for CLAWS

Page 1: ...CLAWS DIRECT DRIVE INSTALLATION MANUAL TRAFFIC BARRIERS Centurion Systems Pty Ltd www centsys com...

Page 2: ...ice and without obligation to notify any persons of any such revisions or changes Additionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this manual No part of t...

Page 3: ...e Module Assembly 6 3 Re assembling the Ramp Plates and Linkage Cover 6 4 Integrating the SECTOR II with the CLAWS 6 5 Completing the Assembly 7 RHS Surface Mount Opposing Direction of Travel 7 1 Conf...

Page 4: ...embly Flush Mount Installations 10 Product Identification 11 Tools Required 12 Introduction 12 1 Installation Configurations 12 1 1 Orientation of Installation 12 1 2 Spike Impact Direction 13 RHS Flu...

Page 5: ...embly 16 2 Spike Module Assembly 16 3 Preparing the Trench and Drainage System 16 4 Re assembling the Ramp Plates and Linkage Cover 16 5 Integrating the SECTOR II with the CLAWS 16 6 Completing the As...

Page 6: ...ey do not play with or around the spikes and trench cover This device is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience a...

Page 7: ...y understand the hazards associated with the system Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all was...

Page 8: ...alling the Loop detectors positioning is very important for the safety of the vehicle X refers to the distance required between the loops and CLAWS for free exit Free exit for uni directional tra c X...

Page 9: ...a tra c light interface and the Independent Drive CLAWS models have variable speed control and multiple Modes of Operation The CLAWS Direct Drive system utilises the SECTOR II tra c barrier s drive m...

Page 10: ...w centsys com 2 2 Product Dimensions 2 2 1 Surface Mount 2 2 2 Flush Mount 405mm 524mm 2905mm 900mm 87mm 2905mm 1500mm 1000mm 385mm 485mm 2885mm 2885mm 400mm 143mm 1500mm 1000mm PRODUCT SPECIFICATIONS...

Page 11: ...page 11 www centsys com DIRECT DRIVE SURFACE MOUNT INSTALLATIONS TRAFFIC BARRIERS Centurion Systems Pty Ltd www centsys com...

Page 12: ...bly 3 Ramp plates 4 Trench cover plate 5 Spikes 6 Drive linkage assembly 7 SECTOR II Module Frame Linkage Frame Sandwich Plate Top Coupler Bottom Coupler 8x20 Dowel Pin CLAWS Direct Drive RHS Surface...

Page 13: ...aft Bearing Housing Hold Down Bracket Con rod Assembly Linkage Cover Plate Linkage End Cover Module End Cover TOOLS REQUIRED SECTION 4 13mm 17mm and 19mm Spanners Ratchet 19mm and 24mm Sockets Allen K...

Page 14: ...rations The configuration is dependent on two factors Orientation of installation Direction of spike impact FIGURE 2 RHS CONFIGURATION FIGURE 3 LHS CONFIGURATION 5 1 1 Orientation of Installation The...

Page 15: ...2 and 3 to determine if the installation is left or right hand orientated Secondly pay attention to the spike impact direction Similar direction of travel prevents vehicles from exiting whilst the boo...

Page 16: ...7 RHS OPPOSED DIRECTION OF TRAVEL FIGURE 9 LHS OPPOSED DIRECTION OF TRAVEL FIGURE 8 LHS SIMILAR DIRECTION OF TRAVEL Direction of normal tra c flow Direction of normal tra c flow Direction of normal tr...

Page 17: ...FIGURE 14 FIGURE 11 FIGURE 13 FIGURE 15 STEP 1 STEP 3 STEP 5 STEP 2 STEP 4 STEP 6 M6x20 screw M8x25 screw Linkage end cover Drive linkage assembly Bearing Housing Bearing Housing Bolt Linkage frame B...

Page 18: ...8mm 77 5mm Right hand Side Orientation RHS Installations LHS Installations Linkage frame Bearing shaft assembly FIGURE 17 FIGURE 19 FIGURE 18 FIGURE 20 STEP 7 STEP 9 STEP 8 STEP 10 The grease nipples...

Page 19: ...he notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 11 o clock STEP 11 Replace the bearing ho...

Page 20: ...that there is ample clearance for the drive arm Section 6 Figure 22 Linkage cover plate 6 2 Spike Module Assembly 6 2 1 Preparing the Spike Module assembly ies for installation Spring Washer Spring W...

Page 21: ...unit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one...

Page 22: ...assembly to the ground FIGURE 30 M12 Rawl bolts or Chem bolts 6 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is asse...

Page 23: ...upling process for additional spike modules Once all shafts have been coupled check that they move freely STEP 1 STEP 3 STEP 2 STEP 4 FIGURE 33 FIGURE 35 FIGURE 34 FIGURE 36 Top coupler Shaft Bottom c...

Page 24: ...The length of the PVC conduit will be relative to the length of the spike modules and drive linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling R...

Page 25: ...another Please ensure that the moving mechanical parts do not rub against the conduit or cables FIGURE 46 PROXIMITY SENSOR FIGURE 45 PROXIMITY SENSOR Star washer Proximity coupler Proximity coupler P...

Page 26: ...ssembly Drive linkage end of the assembly There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage M8 x10mm Grub screw Prox...

Page 27: ...back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far end of the assembly as the module...

Page 28: ...e arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer back to Section 6 Figure 22 M6x20 screw Module end co...

Page 29: ...kes by hand to get them just under the level of the trench plate which pushes the linkage arm back allowing you to move the unit into its correct position 110mm from the front edge of the Linkage Cove...

Page 30: ...serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 6 4 3 In...

Page 31: ...wise will raise or lower the spikes Con rod 6 4 4 Adjusting the CLAWS spikes The CLAWS spikes will raise during this procedure Con rod top nut Con rod base nut STEP 1 STEP 2 STEP 3 FIGURE 70 FIGURE 71...

Page 32: ...l position Optimum Position Spikes are above the trench plate and the boom pole is in the horizontal position VIEW A VIEW A VIEW A Spike Spike Trench plate Trench plate VIEW A FIGURE 73 With one perso...

Page 33: ...SECTOR II Relay enclosure bracket Relay enclosure Front brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the...

Page 34: ...aft assembly Washer Linkage cover plate FIGURE 1 FIGURE 3 FIGURE 5 FIGURE 2 FIGURE 4 FIGURE 6 STEP 1 STEP 3 STEP 5 STEP 2 STEP 4 STEP 6 7 1 Configuring the Drive Linkage Assembly for Right hand Simila...

Page 35: ...assembly The grease nipples on the bearing housings must face up Section 7 Figures 10 and 11 Take note of the orientation of the Linkage frame the Bearing Shaft Assembly and the Drive linkage arm Sec...

Page 36: ...ger side of the drive linkage assembly 1 5x 2 The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as...

Page 37: ...e is ample clearance for the drive arm Section 7 Figure 13 Linkage cover plate 7 2 Spike Module Assembly 7 2 1 Preparing the Spike Module assembly ies for installation Spring Washer Spring Washer M8x2...

Page 38: ...nit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one s...

Page 39: ...assembly to the ground M12 Rawl bolts or Chem bolts 7 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is assembled corr...

Page 40: ...pling process for additional spike modules Once all shafts have been coupled check that they move freely Tighten Grub Screws STEP 1 STEP 3 STEP 6 STEP 2 STEP 4 STEP 7 FIGURE 24 FIGURE 26 FIGURE 28 FIG...

Page 41: ...the PVC conduit will be relative to the length of the spike modules and drive linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling Refer to Sectio...

Page 42: ...o one another Please ensure that the moving mechanical parts do not rub against the conduit or cables Star washer Proximity coupler Proximity coupler Proximity sensor bush Proximity sensor bush Star w...

Page 43: ...bly There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage M8 x10mm Grub screw Proximity sensor Proximity sensor Proximit...

Page 44: ...back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far end of the assembly as the module...

Page 45: ...arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer back top Section 7 Figure 13 M6x20 screw Module end co...

Page 46: ...by hand to get them just under the level of the trench plate which pushes the linkage arm back allowing you to move the unit into its correct position 80mm from the front edge of the Linkage Cover Pla...

Page 47: ...and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 7 4 3 Inserting the Con rod SECTOR II Con rod Do not place any body parts near the spikes as serious injury could occur use the driv...

Page 48: ...spikes will raise during this procedure Turning the Con rod clockwise or anti closwise will raise or lower the spikes Con rod top nut Con rod base nut Con rod STEP 1 STEP 2 STEP 3 FIGURE 61 FIGURE 62...

Page 49: ...d check that the spikes are below the top plate Section 7 Figures 66 and 67 VIEW A VIEW A VIEW A Spike Spike Trench plate Optimum Position Spikes are below the trench plate and the boom pole is in the...

Page 50: ...OR II Relay enclosure bracket Relay enclosure Front brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 16 Complete the inst...

Page 51: ...page 51 www centsys com Notes...

Page 52: ...5 screw Linkage end cover Drive linkage assembly Bearing Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate FIGURE1 FIGURE 3 FIGURE 5 FIGURE 2 FIGURE 4 FIGURE...

Page 53: ...nipple Grease nipple Bearing housing Bearing housing Remove Long Drive Arm Linkage frame Bearing shaft assembly FIGURE 8 FIGURE 10 FIGURE 9 FIGURE 11 STEP 7 STEP 9 STEP 8 STEP 10 The grease nipples o...

Page 54: ...5x 2 The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 1 o clock STEP 11 Replace the beari...

Page 55: ...clearance for the drive arm Section 8 Figure 13 Linkage cover plate Linkage cover plate 8 2 Spike Module Assembly 8 2 1 Preparing the Spike Module assembly ies for installation Spring Washer Spring W...

Page 56: ...unit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings Step 3 Using six M12x25 bolts fix one...

Page 57: ...assembly to the ground M12 Rawl bolts or Chem bolts 8 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is assembled corr...

Page 58: ...TEP 5 Repeat this coupling process for additional spike modules Once all shafts have been coupled check that they move freely STEP 1 STEP 3 STEP 6 STEP 2 STEP 4 STEP 7 FIGURE 24 FIGURE 26 FIGURE 28 FI...

Page 59: ...PVC conduit will be relative to the length of the spike modules and drive linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling Refer to Section 8...

Page 60: ...another Star washer Proximity coupler Proximity coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Prox s Star w and He Please ensure th...

Page 61: ...mbly There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage M8 x10mm Grub screw Proximity sensor Proximity sensor Proximi...

Page 62: ...back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far end of the assembly as the module...

Page 63: ...e arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer back to Section 8 Figure 13 M6x20 screw STEP 6 STEP 8...

Page 64: ...linkage cover plate 8 4 2 Fitting and leveling the SECTOR II boom pole Refer to Section 3 3 of the SECTOR II Installation manual for instructions on fitting and leveling to boom pole Lift the spikes...

Page 65: ...serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 8 4 3 In...

Page 66: ...spikes will raise during this procedure Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the spikes Con rod STEP 1 STEP 2 STEP 3 FIGURE 61 FIGURE 62...

Page 67: ...ow the trench plate and the boom pole is in the vertical position VIEW A Trench plate VIEW A Optimum Position Spikes are above the trench plate and the boom pole is in the horizontal position With one...

Page 68: ...brace plate STEP 1 STEP 3 STEP 2 FIGURE 68 FIGURE 70 FIGURE 69 Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 16 Complete the insta...

Page 69: ...page 69 www centsys com Notes...

Page 70: ...screw Linkage end cover Drive linkage assembly Bearing Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate FIGURE 1 FIGURE 3 FIGURE 5 FIGURE 2 FIGURE 4 FIGURE...

Page 71: ...t assembly The grease nipples on the bearing housings must face up Section 9 Figures 10 and 11 Take note of the orientation of the Linkage frame the Bearing Shaft Assembly and the Drive linkage arm Se...

Page 72: ...r side of the drive linkage assembly 1 5x 2 The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as sh...

Page 73: ...clearance for the drive arm Section 9 Figure 13 Linkage cover plate VIEW A Linkage cover plate 9 2 Spike Module Assembly 9 2 1 Preparing the Spike Module assembly ies for installation Spring Washer S...

Page 74: ...wich plate Linkage unit Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one s...

Page 75: ...assembly to the ground M12 Rawl bolts or Chem bolts 9 2 4 Assembling the shaft couplings The coupler is used to connect and align the shafts together It is essential that the coupler is assembled corr...

Page 76: ...pling process for additional spike modules Once all shafts have been coupled check that they move freely Tighten Grub screws STEP 1 STEP 3 STEP 6 STEP 2 STEP 4 STEP 7 FIGURE 24 FIGURE 26 FIGURE 28 FIG...

Page 77: ...ve linkage unit combined Ensure that a further 110mm is added to this to account for the modules and coupling Refer to Section 9 Figure 31 19mm 91mm Sandwich plate 20mm PVC conduit 20mm PVC conduit Fa...

Page 78: ...gainst the conduit or cables 20mm PVC conduit 37x25mm PVC Coupler Linkage Frame 20mm PVC conduit 60mm Star washer Proximity coupler Proximity coupler Proximity sensor bush Proximity sensor bush Star w...

Page 79: ...ler There should be ample cable left over on the drive linkage end as the wiring will need to be routed up the SECTOR II at a later stage Proximity sensor Proximity sensor bush 37x25mm PVC Coupler M8...

Page 80: ...cover plates before it is placed back into position The spike must rest on the straight edge of the slot when it is in its upright position Leave out the four M8 screws and Spring Washers on the far e...

Page 81: ...rrectly Make sure that there is clearance for the drive arm to swing through If this plate is assembled back to front the drive arm won t swing through and you will need to turn the plate around Refer...

Page 82: ...move the unit into its correct position 80mm from the front edge of the Linkage Cover Plate Section 9 Figure 55 SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly 9 4...

Page 83: ...and torque both the M16x40 and M16x110 bolts to 40Nm Steps 3 and 4 9 4 3 Inserting the Con rod SECTOR II Con rod Do not place any body parts near the spikes as serious injury could occur use the driv...

Page 84: ...spikes will raise during this procedure Turning the Con rod clockwise or anti closwise will raise or lower the spikes Con rod top nut Con rod base nut Con rod STEP 1 STEP 2 STEP 3 FIGURE 61 FIGURE 62...

Page 85: ...d check that the spikes are below the top plate Section 9 Figures 66 and 67 VIEW A VIEW A VIEW A Spike Spike Trench plate Optimum Position Spikes are below the trench plate and the boom pole is in the...

Page 86: ...brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 16 Complete the installation of the SECTOR II as per its full installati...

Page 87: ...page 87 www centsys com Notes...

Page 88: ...page 88 page 88 www centsys com DIRECT DRIVE FLUSH MOUNT INSTALLATIONS TRAFFIC BARRIERS Centurion Systems Pty Ltd www centsys com...

Page 89: ...module assembly 3 Trench cover plate 4 Spikes 5 Drive linkage assembly 6 SECTOR II Module Frame Linkage Frame Sandwich Plate Top Coupler Bottom Coupler 8x20 Dowel Pin CLAWS Direct drive flush mount si...

Page 90: ...Torque Wrench Permanent marker Spade Pick Trough Fish line 50mm hole saw Electric Drill Short Drive Arm Long Drive Arm Linkage Drive Shaft Bearing Housing Hold Down Bracket Con rod Assembly Linkage C...

Page 91: ...on is dependent on two factors Orientation of installation Direction of spike impact FIGURE 2 RHS CONFIGURATION FIGURE 3 LHS CONFIGURATION 12 1 1 Orientation of Installation The orientation of install...

Page 92: ...llations Refer to Section 12 Figures 2 and 3 to determine if the installation is left or right hand orientated Secondly pay attention to the spike impact direction Similar direction of travel prevents...

Page 93: ...RE 7 RHS OPPOSED DIRECTION OF TRAVEL FIGURE 9 LHS OPPOSED DIRECTION OF TRAVEL FIGURE 8 LHS SIMILAR DIRECTION OF TRAVEL Direction of normal tra c flow Direction of normal tra c flow Direction of normal...

Page 94: ...earing Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate 13 1 Configuring the Drive Linkage Assembly for Right hand Similar 13 1 1 Stripping the drive linkag...

Page 95: ...allations FIGURE 18 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Short Drive Arm FIGURE 15 FIGURE 17 FIGURE 16 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings...

Page 96: ...The notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 11 o clock STEP 9 Replace the bearing h...

Page 97: ...e cover plate is in the correct position and that there is ample clearance for the drive arm Section 13 Figure 20 Linkage cover plate 13 2 Spike Module Assembly 13 2 1 Preparing the Spike Module assem...

Page 98: ...kage unit M12 Nut M12x25 bolt Spike module To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix...

Page 99: ...pikes into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 27 FIGURE 26 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Gro...

Page 100: ...ly Drive linkage end of the assembly 20mm PVC Conduit The length of the PVC conduit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account...

Page 101: ...duit PVC access elbow 37x25mm PVC Coupler 37x25mm PVC Coupler Use an appropriate PVC adhesive to bond all conduit lengths access elbows and couplers to one another Please ensure that the moving mechan...

Page 102: ...or assembly 37x25mm PVC Coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Prox s Star w and He FIGURE 44 Far end of the assembly Drive l...

Page 103: ...er M12x25 Bolt M12x25 Bolt M12 nut M12 nut Proximity sensor bush 37x25mm PVC Coupler 13 2 5 Attaching the End Covers to the Assembly 13 2 5 1 Attaching the Module End cover 13 2 5 2 Attaching the Link...

Page 104: ...er area away from the installation Section 13 Figure 52 shows two recommended drainage configurations Once complete hold the drainage pipes in place by pouring a 100mm concrete foundation and level o...

Page 105: ...45MPa after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOU...

Page 106: ...arm won t swing through and you will need to turn the plate around Refer back to Section 13 Figure 20 FIGURE 56 FIGURE 58 FIGURE 57 STEP 2 STEP 3 STEP 3 RHS FLUSH MOUNT SIMILAR DIRECTION OF TRAVEL SEC...

Page 107: ...he SECTOR II Installation manual for instructions on fitting and leveling to boom pole SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly SECTOR II Drive linkage cove...

Page 108: ...MOUNT SIMILAR DIRECTION OF TRAVEL SECTION 13 Do not place any body parts near the spikes as serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the...

Page 109: ...CLAWS spikes will raise during this procedure Con rod top nut Con rod base nut FIGURE 67 FIGURE 68 STEP 1 STEP 2 RHS FLUSH MOUNT SIMILAR DIRECTION OF TRAVEL SECTION 13 Turning the Con rod clockwise o...

Page 110: ...h plate and the boom pole is in the vertical position VIEW A Spike Ground Level Trench plate VIEW A FIGURE 70 With one person holding the barrier pole in the lowered position adjust the spikes so that...

Page 111: ...Front brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full ins...

Page 112: ...Housing Linkage frame Bearing shaft assembly Washer Bearing Housing Bolt Linkage cover plate 14 1 Configuring the Drive Linkage Assembly for Right hand Opposing 14 1 1 Stripping the drive linkage asse...

Page 113: ...llations FIGURE 9 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Short Drive Arm FIGURE 6 FIGURE 8 FIGURE 7 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings must...

Page 114: ...e notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 1 o clock STEP 9 Replace the bearing housi...

Page 115: ...ing the bolts Check that the linkage cover plate is in the correct position and that there is ample clearance for the drive arm Section 14 Figure 11 Linkage cover plate 14 2 Spike Module Assembly 14 2...

Page 116: ...e module assembly Section 14 Figure 14 To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one...

Page 117: ...s into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 18 FIGURE 17 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Groove...

Page 118: ...uit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account for the modules and coupling Refer to Section 14 Figure 26 Far end of the assemb...

Page 119: ...and couplers to one another 20mm PVC conduit 6 0 m m Please ensure that the moving mechanical parts do not rub against the conduit or cables 20mm PVC conduit 37x25mm PVC Coupler FIGURE 27 FIGURE 29 FI...

Page 120: ...ed shaft Proximity sensor bush Proximity coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Proximity sensor assembly 37x25mm PVC Coupler...

Page 121: ...Proximity sensor Proximity sensor bush 37x25mm PVC Coupler 14 2 5 Attaching the End Covers to the Assembly 14 2 5 1 Attaching the Module End cover 14 2 5 2 Attaching the Linkage Unit End cover M12x25...

Page 122: ...ed to be dug and the wiring harnesses will need to be extended in relation to the distance between the gearbox and SECTOR II This must be done before any concrete is poured Section 14 5 2 Ensure that...

Page 123: ...after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOUNDATI...

Page 124: ...fer back to Section 14 Figure 11 FIGURE 47 FIGURE 49 FIGURE 48 STEP 2 STEP 3 STEP 3 Spring Washer M8x20 screw Drive linkage cover plate M8x25 screw 14 4 Re assembling the trench plate and linkage cove...

Page 125: ...CTOR II Installation manual for instructions on fitting and leveling to boom pole SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly SECTOR II Drive linkage cover pla...

Page 126: ...any body parts near the spikes as serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 and M16x110 bo...

Page 127: ...S spikes will raise during this procedure FIGURE 60 FIGURE 58 FIGURE 59 STEP 3 STEP 1 STEP 2 Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the spi...

Page 128: ...t the spikes just touch the trench plate Section 14 Figure 61 STEP 4 FIGURE 62 Con rod top nut Con rod base nut Optimum Position Spikes are below the trench plate and the boom pole is in the vertical...

Page 129: ...t brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full installa...

Page 130: ...g Housing Bearing Housing Bolt Linkage frame Bearing shaft assembly Washer Linkage cover plate 15 1 Configuring the Drive Linkage Assembly for Right hand Similar 15 1 1 Stripping the drive linkage ass...

Page 131: ...allations FIGURE 9 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Long Drive Arm FIGURE 6 FIGURE 8 FIGURE 7 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings must...

Page 132: ...he notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 1 o clock STEP 9 Replace the bearing hous...

Page 133: ...ning the bolts Check that the linkage cover plate is in the correct position and that there is ample clearance for the drive arm Section 15 Figure 11 Linkage cover plate 15 2 Spike Module Assembly 15...

Page 134: ...e module assembly Section 15 Figure 14 To assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one...

Page 135: ...es into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 18 FIGURE 17 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Groove...

Page 136: ...duit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account for the modules and coupling Refer to Section 15 Figure 26 Far end of the assem...

Page 137: ...n appropriate PVC adhesive to bond all conduit lengths access elbows and couplers to one another 20mm PVC conduit 6 0 m m Please ensure that the moving mechanical parts do not rub against the conduit...

Page 138: ...ded shaft Proximity sensor bush Proximity coupler Proximity sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Proximity sensor assembly 37x25mm PVC Couple...

Page 139: ...r Proximity sensor Proximity sensor bush 37x25mm PVC Coupler 15 2 5 Attaching the End Covers to the Assembly 15 2 5 1 Attaching the Module End cover 15 2 5 2 Attaching the Linkage Unit End cover M12x2...

Page 140: ...eed to be dug and the wiring harnesses will need to be extended in relation to the distance between the gearbox and SECTOR II This must be done before any concrete is poured Section 15 5 2 Ensure that...

Page 141: ...after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOUNDATIO...

Page 142: ...u will need to turn the plate around Refer back to Section 15 Figure 11 Drive linkage cover plate FIGURE 47 FIGURE 49 FIGURE 48 STEP 2 STEP 3 STEP 3 LHS FLUSH MOUNT SIMILAR DIRECTION OF TRAVEL SECTION...

Page 143: ...Drive linkage cover plate Y Y FIGURE 50 FIGURE 51 STEP 1 STEP 2 Lift the spikes by hand to get them just under the level of the trench plate which pushes the linkage arm back allowing you to move the...

Page 144: ...Do not place any body parts near the spikes as serious injury could occur use the drive arm to move the spikes up and down Apply Lock tite 243 to all the internal threads and torque both the M16x40 an...

Page 145: ...L SECTION 15 15 5 4 Adjusting the CLAWS spikes The CLAWS spikes will raise during this procedure Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the...

Page 146: ...sition Spikes are below the trench plate and the boom pole is in the vertical position Optimum Position Spikes are above the trench plate and the boom pole is in the horizontal position VIEW A VIEW A...

Page 147: ...t brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full installa...

Page 148: ...frame Bearing shaft assembly Linkage cover plate Bearing Housing Bearing Housing Bolt Washer 16 1 Configuring the Drive Linkage Assembly for Right hand Opposing 16 1 1 Stripping the drive linkage asse...

Page 149: ...llations FIGURE 9 STEP 8 Grub Screw Grease nipple Bearing housing Bearing housing Remove Long Drive Arm FIGURE 6 FIGURE 8 FIGURE 7 STEP 5 STEP 7 STEP 6 The grease nipples on the bearing housings must...

Page 150: ...notch must be at the bottom of the shaft 6 o clock 3 The bolt head must face the bottom and the nut on top 4 The angle of the bolt and nut must be as shown 11 o clock STEP 9 Replace the bearing housi...

Page 151: ...the linkage cover plate is in the correct position and that there is ample clearance for the drive arm Section 16 Figure 11 Linkage cover plate 16 2 Spike Module Assembly 16 2 1 Preparing the Spike Mo...

Page 152: ...assist with the alignment and adjustment of the shafts loosen but do not remove the bolts on all of the bearing housings STEP 3 Using six M12x25 bolts fix one spike module to another Section 16 Figur...

Page 153: ...s into the down position and the drive arm pointing upwards to aid in the fitment of all the shaft couplings FIGURE 18 FIGURE 17 SHAFT COUPLER Dowel pin Dowel pin Bottom coupler Bottom coupler Groove...

Page 154: ...check that they move freely Tighten Grub Screws The length of the PVC conduit will be relative to the length of the spike modules combined Ensure that a further 38mm is added to this to account for t...

Page 155: ...and couplers to one another 20mm PVC conduit 6 0 m m Please ensure that the moving mechanical parts do not rub against the conduit or cables FIGURE 27 FIGURE 29 FIGURE 28 FIGURE 30 STEP 2 STEP 4 STEP...

Page 156: ...sensor bush Proximity sensor bush Star washer and Hex nut Threaded shaft Hex Nut Threaded shaft Proximity sensor assembly 37x25mm PVC Coupler Far end of the assembly Drive linkage end of the assembly...

Page 157: ...Proximity sensor Proximity sensor bush 37x25mm PVC Coupler 16 2 5 Attaching the End Covers to the Assembly 16 2 5 1 Attaching the Module End cover 16 2 5 2 Attaching the Linkage Unit End cover M12x25...

Page 158: ...ed to be dug and the wiring harnesses will need to be extended in relation to the distance between the gearbox and SECTOR II This must be done before any concrete is poured Section 16 5 2 Ensure that...

Page 159: ...after 28 days into the cavity that remains Do not pour any concrete into the gutter of the spikes module or drive link assembly Remaining Trench cavity Remaining Trench cavity 100mm CONCRETE FOUNDATI...

Page 160: ...will need to turn the plate around Refer back to Section 16 Figure 11 Drive linkage cover plate FIGURE 47 FIGURE 49 FIGURE 48 STEP 2 STEP 3 STEP 3 LHS FLUSH MOUNT OPPOSING DIRECTION OF TRAVEL SECTION...

Page 161: ...SECTOR II M12x60 Hex Bolt Heavy duty washer Hold down bracket Drive linkage assembly FIGURE 52 FIGURE 53 STEP 3 STEP 4 SECTOR II Drive linkage cover plate 20mm LHS FLUSH MOUNT OPPOSING DIRECTION OF TR...

Page 162: ...II boom pole Refer to Section 3 3 of the SECTOR II Installation manual for instructions on fitting and leveling to boom pole Do not place any body parts near the spikes as serious injury could occur...

Page 163: ...S spikes will raise during this procedure FIGURE 60 FIGURE 58 FIGURE 59 STEP 3 STEP 1 STEP 2 Con rod top nut Con rod base nut Turning the Con rod clockwise or anti closwise will raise or lower the spi...

Page 164: ...hat the spikes just touch the top plate Section 16 Figure 61 STEP 4 FIGURE 62 Con rod top nut Con rod base nut Optimum Position Spikes are below the trench plate and the boom pole is in the vertical p...

Page 165: ...t brace plate Route the excess wire from the proximity sensor and wire it to the relay by referring to the wiring diagram Section 17 Complete the installation of the SECTOR II as per its full installa...

Page 166: ...nge Proximity sensor connected to the far end of the CLAWS assembly COM NO 12V LED IN SENS BK SENS BN 0V SENS BL Proximity Sensor Relay Green Black Black Brown Blue J1 J2 J3 Jumper position J1 J2 J3 W...

Page 167: ...nd objects away from the spikes NEVER LET CHILDREN OPERATE OR PLAY WITH THE SPIKE CONTROLS and do not allow children or pets near the spike area Be careful with moving parts and avoid close proximity...

Page 168: ...00 to 16h30 GMT 2 E OE Centurion Systems Pty Ltd reserves the right to change any product without prior notice All product and brand names in this document that are accompanied by the symbol are regis...

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CENTURION SYSTEMS CLAWS, Installation Manual

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