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Case IH 84336239, Operator'S Manual

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Case IH 84336239 Operator'S Manual Download Page 30

Table of Contents

 

xxiv 

 

Diagnostic inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .  

4-95 

Diagnostic outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
. . . . . . . . . . . . . . . . .  

4-97 

SECTION 5 ‐ FAULT FINDING

 

 

Tying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . .  

5-1 

 

Product feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .  

5-8 

 

Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . .  

5-9 

 

Bale shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . .  

5-11 

 

Integrated automatic oiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . .  

5-12 

 

Oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . .  

5-12 

 

Integrated automatic Greaser (where fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . .  

5-14 

 

Grease pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . .  

5-14 

 

Bale density regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .  

5-15 

 

Packer-cutter system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .  

5-16 

 

Rotor-cutter system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . .  

5-17 

 

Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .  

5-18 

 

Error overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . .  

5-23 

 

Error codes overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . .  

5-24 

 

Alarm list overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . .  

5-26 

SECTION 6 - VEHICLE STORAGE

 

 

End

‐

of

‐

season service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . .  

6-1 

 

Ordering parts and/or accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . .  

6-2 

Summary of Contents for 84336239

Page 1: ...LB323 LB333 LB423 LB433 Large Square Baler from Serial no 4868 OPERATOR S MANUAL Part number 84336239 1st edition English March 2011 ...

Page 2: ...oad legislation before driving the baler on public roads As this publication is distributed throughout our international network the equipment illustrated either as standard or as an accessory may vary according to the country in which the equipment is to be used Low cost configurations as chosen by the customer may deviate from specifications given Several illustrations in this manual show the sa...

Page 3: ...rights in your country and the contractual agreement with the selling dealer No warranty shall however apply if the machine has not been used adjusted and maintained according to the intended use and the instructions given in this Operator s Manual It is prohibited to carry out any modifications to the machine unless specifically authorised in writing by a CASEIH representative END USER LICENCE AG...

Page 4: ...NS You acknowledge that SOFTWARE is subject to U S export jurisdiction You agree to comply with all applicable international and national laws that apply to the SOFTWARE including the U S Export Administration Regulations as well as end user end use and destination restrictions issued by U S and other governments For additional information see http www microsoft com exporting LUBRICANTS Your deale...

Page 5: ... lubricants Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources They should not be allowed to get into the soil but should be collected and disposed of safely Do not open the air conditioning system yourself it contains gasses which should not be released into the air Your dealer has a special extractor for this purpose and will ...

Page 6: ...General Information and Safety 2 Controls Instruments and Operation 3 Field and Site Operation 4 Lubrication and Maintenance 5 Fault Finding 6 Vehicle Storage 7 Accessories 8 Specifications 9 1st 50 hour Service Sheets 10 Index ...

Page 7: ...s 1 3 Safety requirements for fluid power systems and components 1 3 Precautionary statements 1 4 Personal safety 1 4 Machine safety 1 4 Safety precautions 1 4 Farm accidents can be prevented with your help 1 4 General recommendations 1 4 Electrical power lines 1 5 Danger of death by electrocution 1 5 Operating the baler 1 5 Transporting the baler 1 6 Field operation 1 7 Machine maintenance 1 8 Cr...

Page 8: ...fety lock 1 17 Access to machine components 1 17 Safety guards 1 17 Pick up guards 1 17 Flywheel access door 1 18 Bale chamber inspection door both sides 1 18 Service platform 1 19 Knotter handrail and knotter flags 1 19 Knotter guard 1 20 Knotter fan guard 1 20 Protective devices 1 21 Parkbrake 1 21 Toolboxes 1 21 Small 1 21 Large 1 21 Lifting the baler 1 22 ...

Page 9: ...ttachment of baler to a tractor considerations 2 6 Controls indicators and gauges 2 7 Flywheel brake 2 7 Jack 2 7 Tractor requirements 2 8 Horsepower requirements 2 8 Tractor drawbar tow hitch 2 8 Tractor wheel setting 2 9 PTO shaft 2 10 attaching the baler to tractor 2 10 Tractor drawbar with PIN 2 10 Pin hitch type 2 10 Tractor drawbar with fixed ball hitch 2 11 Attachment of the hitch 2 11 ...

Page 10: ...O Ring 2 18 Attachment of the PTO shaft 2 18 Safety chain 2 20 Tractor hydraulic brake connections where fitted 2 20 Tractor hydraulic connections 2 21 Tractor electrical system 2 23 Baler electrical system 2 23 Road lights 2 23 Side lights if fitted 2 23 Working light optional 2 24 Revolving flashlight where fitted and subject to local legislation 2 24 Electric accessories output 2 24 12 V DC soc...

Page 11: ... 11783 2 29 Layered architecture 2 29 Foundation 2 29 Download symbols 2 30 Monitors 2 31 Monitor options 2 32 Baler performance monitor black and white display optional equipment 2 32 Controls selection 2 32 Input selection 2 33 Screens controlled by the monitor 2 33 Information screen 2 33 Date and time screen 2 33 Files screen 2 34 Auxiliary input screen 2 34 Screens controlled by the implement...

Page 12: ...6 Main screen area Baler example 2 36 Black and white dispLay 2 37 Soft key keypad 2 37 Navigation keypad 2 37 Keypad inputs 2 39 Keypad access 2 40 Keypad selections 2 40 Touch screen selections 2 40 Special keys 2 40 Input error messages 2 41 Pop up lists 2 42 Languages available 2 42 Screen options 2 42 Switching applications Black and White Monitor 2 43 Switching applications Colour Monitor 2 ...

Page 13: ... Colour Monitor only 2 48 Layout creation 2 49 Monitor ISOBUS tractor 2 49 Changing layouts 2 50 Choosing modules 2 51 Implement 2 52 Monitor VT preferences 2 53 Monitor preferences 2 54 Distance 2 55 Monitor auxiliary controls screen 2 57 RAM and NVM browser screens 2 57 About screen 2 58 Monitor run application 2 58 Diagnostics application 2 59 Run screen 2 60 Data management screen 2 61 ...

Page 14: ...menus 2 66 Main Screen menu bar Screen selection icons 2 66 Main screen menu bar Direct access icons 2 66 Screen options 2 67 Screen functions 2 68 Main screen 600 rpm 2 68 Main screen 600 rpm 2 69 Load indicator 2 70 Capacity indicator 2 70 Field settings 2 71 Electrical Bale length 2 71 Moisture 2 71 Memory 2 73 Bale weight where fitted 2 74 Service 2 75 Confirmation of a service interval 2 76 ...

Page 15: ...ettings 2 82 User configurable items 2 82 Information 2 83 Diagnosis Input 2 84 Diagnosis Output 2 85 Screen status area 2 86 Monitor messages 2 88 Operational messages 2 88 Warning messages 2 88 Alarm messages 2 89 Error messages 2 89 Operational messages 2 90 Warning messages Yellow 2 91 Stop alarm messages Red 2 95 Error messages Orange 2 99 ...

Page 16: ...t down tractor 3 1 Product feeding 3 3 Pick up 3 3 Pick up gauge wheel settings 3 3 Pick up cylinder components 3 4 Pick up lift control 3 4 Pick up cylinder height setting 3 5 Setting process for downforce 3 5 Pick up force 3 7 Pick up centering augers 3 7 Pick up baffle plate 3 8 Roller windguard where fitted 3 8 Unblocking the pick up 3 8 Feeder controls 3 9 Packer units 3 9 ...

Page 17: ... 3 14 Operation 3 14 Crop cutting system hydraulic circuit 3 15 Knife operation 3 16 Knife removal installation 3 18 False blank knives 3 20 Cutting length crop cutting system 3 21 Knife drawer options 3 21 Unplugging the Rotor Cutter system 3 22 Pre compression chamber 3 23 Stuffer trip lock 3 23 Stuffer trip sensitivity lever 3 24 Stuffer 3 25 unblocking the stuffer 3 25 ...

Page 18: ...8 General 3 28 Location of components 3 28 Serpentine cooler 3 28 Automatic bale density control 3 29 General 3 29 Density valve 3 29 Operation 3 30 Manual bale density control 3 31 General 3 31 Density valve 3 31 Operation 3 32 Manual override bale density control 3 33 General 3 33 Density valve 3 33 Operation 3 34 Tying 3 34 ...

Page 19: ... side 3 37 4 knotter right hand side 3 37 6 knotter left hand side 3 38 6 knotter right hand side 3 38 Twine Threading 3 39 Flywheel brake 3 39 Accessing top of baler 3 40 Kneedle knotter lock 3 40 Twine routing 3 40 Twine routing to the knotters 3 41 Fan shielding 3 41 Knotter guard 3 42 Twine routing to needles 3 43 Twine connecting knotter to needles 3 44 Twine type 3 45 ...

Page 20: ...y up 3 50 Missed knots 3 50 Roller bale chute 3 50 Bale chute unfolding 3 50 Folded position 3 51 Bale eject system 3 52 Bale release lock out valve 3 52 Bale Eject standard 3 52 Partial bale eject system where fitted is in addition to the standard bale eject 3 54 Tandem Autosteer axle if fitted 3 55 Operation 3 55 How to lock the rear wheels 3 56 How to unlock the rear wheels 3 56 Usage 3 56 Auto...

Page 21: ...row swath size 3 60 Full bale chamber width windrows 3 61 Narrow windrows 60 70 cm 24 28 in 3 61 Medium sized windrows 80 100 cm 31 39 in 3 61 Over sized windrows wider than 140 cm 55 in 3 61 Baling considerations 3 62 Knives 3 62 Prior to field work 3 63 Empty bale chamber 3 64 Baler speed 3 64 Performance checks 3 65 Bale weight 3 65 Bale shape 3 65 ...

Page 22: ... AND MAINTENANCE Lubrication 4 1 General information 4 1 Lubrication and maintenance quick reference 4 2 Centralized greasing system 4 5 Automatic greasing system if installed 4 15 Grease specification 4 15 Grease reservoir filling 4 16 conventional grease points 4 17 Grease specification 4 17 PTO drive line greasing 4 19 Flywheel 4 21 Automatic oiling system 4 23 Automatic oiling reservoir compon...

Page 23: ...level 4 25 Oil change 4 26 Gearbox capacity 4 26 Oil specification 4 26 Stuffer drive gearbox 4 27 Oil level 4 27 Oil change 4 27 Gearbox capacity 4 27 Oil specification 4 27 Knotter drive gearbox 4 28 Oil level 4 28 Oil change 4 28 Gearbox capacity 4 28 Oil specification 4 28 Bale density hydraulic circuit 4 29 General 4 29 Oil level 4 29 ...

Page 24: ...4 31 LB323S LB333S LB423S LB433S 4 31 LB323P LB333P 4 31 LB323R LB333R LB423R LB433R 4 31 Pick up main drive chain and pick up reel drive chain 4 32 LB323S LB333S LB333P LB423S LB433S 4 32 LB323R LB333R LB423R LB433R 4 32 Pick up auger drive chain 4 32 LB323S LB323P LB333S LB333P LB423S LB433S 4 32 LB323R LB333R LB423R LB433R 4 33 Main drive 4 34 PTO drive slip clutch 4 34 All models 4 34 ...

Page 25: ...e replacement 4 38 Standard and Packer Cutter units only steel sprung tines 4 38 Rotor Cutter units rubber mounted tines 4 38 Auger stripper plates 4 39 Packer slip clutch 4 39 Burnishing the slip clutch 4 39 Rotor cut out clutch 4 40 Knife drawer adjustments 4 41 Centering the crop cutting knives in the rotor blades 4 41 Adjustment of the knife frame latching hooks 4 42 Cutter knife sharpening 4 ...

Page 26: ...p holding fingers 4 49 Stuffer adjustment 4 50 Plunger bale chamber 4 51 Plunger rollers 4 51 Side roller replacement 4 52 Plunger knives to stationary knife clearance 4 52 Plunger top bottom and side scrapers 4 52 Hay dogs 4 53 Twine tying mechanism 4 54 Twine breakage 4 54 Twine tension Top 4 55 Twine tension Lower 4 55 Description of the knotter assembly 4 56 Knotter adjustments 4 57 ...

Page 27: ...he home position 4 62 Resetting the knotter trip mechanism 4 63 Needle adjustment 4 64 Needle to bale chamber adjustment 4 64 Needle to twine disc adjustment 4 65 Maximum needle penetration 4 65 Needles to plunger timing knotter drive shear bolt replacement 4 67 Knotter drive shearbolt replacement 4 67 Tucker arm alignment 4 69 Needle carriage support 4 69 Needle brake 4 69 Brake adjustment with b...

Page 28: ... If the main power relays are not powered 4 76 Power distribution 4 76 Knotter Fans 4 77 Avoiding electrical problems 4 77 Sensors digital 4 77 Lights bulb replacement 4 78 Front road lights 4 78 Side lights 4 78 Rear road lights 4 78 License plate light 4 78 Working light 4 79 Revolving flashlight 4 79 Hydraulic system 4 80 Hydraulic hose replacement 4 80 Density valve 4 80 ...

Page 29: ...em Where fitted 4 83 Bleeding the brake control cylinder s 4 83 Air brake system if fitted 4 84 Air reservoir specification 4 84 Hydraulic hose replacement 4 84 Cleaning the baler 4 85 Accessories where fitted 4 86 Pick up stop kit 4 86 Bale weigh system Calibration 4 87 Calibration Accelero meter 4 87 Calibration Load Cells 4 90 Extra diagnostics of sensors 4 92 Bale length kit electric Calibrati...

Page 30: ... automatic oiler 5 12 Oil pump 5 12 Integrated automatic Greaser where fitted 5 14 Grease pump 5 14 Bale density regulation 5 15 Packer cutter system 5 16 Rotor cutter system 5 17 Electrical system 5 18 Error overview 5 23 Error codes overview 5 24 Alarm list overview 5 26 SECTION 6 VEHICLE STORAGE End of season service 6 1 Ordering parts and or accessories 6 2 ...

Page 31: ...g lights 7 2 Extra working lights 7 2 Pick up light kit 7 2 Knotter and needle light kit 7 2 Automatic greasing pump 7 3 Partial bale ejection system 7 3 Fill flow kit 7 3 Pick up stop Rotor Cutter only 7 3 Moisture sensor system 7 4 Bale length trip electronic 7 4 Cable kit 7 4 Roller windguard 7 4 Knife drawer frame 7 5 Bale weighing system 7 5 Monitors 7 5 Camera kit 7 5 ...

Page 32: ...ers pre chamber 7 6 SECTION 8 SPECIFICATIONS Error Bookmark not defined Technical Data LB323 LB333 8 Error Bookmark not defined Technical Data LB423 LB433 8 Error Bookmark not defined SECTION 9 1ST 50 HOUR SERVICE SHEET Check and adjust as required Dealer copy 9 1 Check and adjust as required Customer copy 9 3 SECTION 10 INDEX ...

Page 33: ...Table of Contents xxvii ...

Page 34: ......

Page 35: ...ure content ranging from 25 to 50 dry matter PROHIBITED USAGE All other uses than those mentioned above are prohibited No parts or attachments should be fitted to this machine which have not been released by CASEIH They might affect machine operation safety of the user or other people stability or wear characteristics of the machine They may also void the homologation approval obtained for your co...

Page 36: ...eat measured in dBa according to the ISO 5131 standard The noise is measured with all mechanisms engaged and running at normal operating speed for the specified use of the product and without crop flow through the machine To enable measurement of noise level at the operator s seat produced by the tractor implement combination it must be noted that the airborne noise produced by the implement pulle...

Page 37: ...h have been previously used as part of a hose assembly Do not weld hydraulic piping When flexible hoses or piping are damaged replace them immediately using genuine service parts It is forbidden to modify a hydraulic accumulator by machining welding or any other means Before removing hydraulic accumulators for servicing the liquid pressure in the accumulator must be reduced to zero Pressure check ...

Page 38: ...feature or adjustment Ensure to close or replace all guards before operating the machine General recommendations 1 Your square baler was designed with safety very much in mind However there is no real substitute for caution and attention in preventing accidents Once an accident has happened it is too late to think about what you should have done 2 Remember that the machine has been designed exclus...

Page 39: ...e tractor is in good working order and that the brakes are efficient particularly if operating on hilly ground Also ensure that the hydraulic or pneumatic system is compatible with that of the baler 2 Add a reinforcement to the drawbar to carry the weight of the baler check with your dealer to prevent damage to your tractor or possible accidents 3 After attaching the baler to the tractor ensure th...

Page 40: ... warning beacons of both tractor and baler to indicate the vehicle has abnormal size and is slow moving 7 Always use safety signals or adequate lights when travelling with the machine on a public highway Check with the authorities for specific requirements 8 Avoid making turns at high speed 9 When manoeuvring the baler always be aware of its size Field operation 1 Do not work around the machine we...

Page 41: ...sengage the PTO switch off the tractor engine and apply the flywheel brake first Wait until the machine has stopped completely before trying to unplug 16 Do not attempt to pull twine out of the balechamber or from the knotters whilst the baler is running 17 When engaging the flywheel brake always grabthe control lever firmly down to its bottom position so as to prevent it from jumping back after p...

Page 42: ...be avoidedby observing a few simple precautions 11 Avoid a fire hazard by keeping the machineperfectly clean 12 Do not work on the tires unless you have thespecial tools and the necessary experience Incorrect fitting may result in serious injury or death If in doubt call in qualified personnel Crop cutting system 1 The crop cutting system is by definition a cutting device thus potentially dangerou...

Page 43: ...s clean and legible B Use a soft cloth water and a gentle detergent C Do not use solvent gasoline and other harsh chemicals which may damage or remove the decals 2 Replace all decals that are damaged missing painted over or illegible Refer to your dealer for replacement decals 3 If a decal is on a part that is replaced make sure the decal is installed on the new part 1 Caution Door is spring loade...

Page 44: ...arning Knotter fan running 21 Caution Knotter to needle timing 1 CAUTION STAND CLEAR Door is spring loaded open a Left front door b Left rear door c Right rear door d Right front door 2 WARNING Moving parts under this shield Do not open shield while machine is operating Severe injury may result from contact with moving parts a Left front door b Left rear corner of knotter cover c Right front door ...

Page 45: ...lace keep hands feet clothing and hair away from moving parts 4 Keep riders off machines 5 Use Slow Moving Vehicle SMV identification emblem and flashing warning 7 lights when operating on highways except when prohibited by law 6 Never adjust lubricate clean or unplugmachine with engine running Failure to comply could result in death or serious injury Location Left side of tongue 5 PTO connection ...

Page 46: ... move accidentally SHUT OFF PTO and tractor engine Engage stuffer trip lock before entering the area Failure to comply will result in death or serious injury Do not enter the stuffer area unless the stuffer trip lever lock is applied 9 For moving the baler with heavy handling equipment sling the cables on the hooks where these decals are located Location Top and rear of baler 86536229 10 86626958 ...

Page 47: ...at one hour intervals until bolts maintain torque Failure to do so may result in loss of wheel and possible injury Location On wheel rims 12 Reflective strips 86547781 Location Rear of baler 13 DANGER Never allow riders on this machine Failure to follow this instruction may result in severe injury or death a Near top of ladder b Left rear corner of knotter cover 15 84011655 13 86536227 14 86536223...

Page 48: ...ll driveline guards tractor and equipmentshields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline Location On PTO shaft 16 CAUTION Agricultural machines present a hazard when being towed on a public road Always use road lights provided on this machine when towing on a public road Failure to do so may result in a serious accident See operator manual ...

Page 49: ...Warning Beware of moving knotter fans Location Top of knotter fan guard 21 Knotter timing decal IMPORTANT Refer to the Operator s Manual for retiming of the knotter system after a shearbolt change Location Left hand side of baler engaged to prevent any unexpected needle Lock arm 1 is used to secure the knotter clutch in its home position The safety lock is accessible from the service ladder Prior ...

Page 50: ...ced ensure the corresponding safety decal is ordered together with the guard and is adhered to the guard immediately upon receipt The part number of the safety decal is mentioned on the decal For safety s sake and according to European standards safety guards now have locking devices which can only be opened by turning the hex head screw one quarter of a turn counter clockwise with a screwdriver a...

Page 51: ...Ensure the baler is stopped Always mount and leave the machine in a safe way i e use steps 1 and 27 handgrips 2 and 3 of the service ladder and maintain a 3 point contact at all times Before mounting the machine read the following warnings first 1 Ensure the baler is not running 2 Engage the flywheel brake 3 Release safety latch 1 4 Pull the access door open 25 ...

Page 52: ...er handrail 1 and flags 2 in stowage Ensure the handrail 1 is secured in its correct position with the supplied hardware before accessing the knotter area And the flags 2 are fitted before baling Ensure the baler is not running 1 2 Climb onto the machine by using the service ladder 3 Release safety latch 1 4 Lift the knotter guard up to open 29 Access to the fans is by the right hand side of the b...

Page 53: ...rear toolbox is the parking brake where fitted and is operated by turning the handle clockwise or anti clockwise to apply or release the brakes TOOLBOXES Small The small lockable toolbox can be located on the left hand side of the baler at 1 for the smaller items spanners pliers etc Large The large toolbox is an internal part of the baler and mounted to the rear at the right hand side LIFTING THE ...

Page 54: ...e lifted for transport special attention must be paid to the attachment of the sling hooks to the lifting eyes 34 Use lifting components which are in line with the European directive 98 37 EC and machinery directive 2006 42 EC which can carry a weight of minimum 11000 kg 24250 lbs When the wheels have been removed the bottom of the service ladder is one of the lowest parts Take care not to damage ...

Page 55: ...d 7 Ball hitch flywheel with shearbolt 8 PTO drive shaft 2 Main drive gear box 9 Pick up tines 3 Knotter monitoring flags 10 Pick up gauge wheel 4 Bale density hydraulic circuit 11 Pick up auger 5 Bale density pressure gauge 12 Pick up baffle plate roller windguard 6 Flywheel brake 13 Hydraulic Electrical connections ...

Page 56: ... hand view 1 Twine Ball Storage 2 Crop Charging Holding Fingers Mechanism 3 Stuffer Brake 4 Fuses Relays Baler Controller 5 Packer Slip Clutch 6 Product Identification 7 Baler Levelling 8 Pick Up Compensation Cylinder 9 Automatic Greasing System 10 Needles ...

Page 57: ...ower Connection 5 Service Platform Knotters 6 Bale chute 7 Bale chute lock out valve 8 Bale Chute Hydraulic Control Lever 9 Bale eject Hydraulic Control valve 10 Autosteer Lock Out Valve 11 Stuffer Shearbolt 12 Pre Compression Chamber 13 Crop cutting system 14 Bale Density Valve 15 Stuffer Trip Sensitivity 16 Stuffer Drive Gearbox 38 Left hand view ...

Page 58: ...AL INFORMATION AND SAFETY 1ï24 39 Rear end view 1 Bale Chute 2 Plunger Bale Chamber 3 Revolving flashlight where fitted 4 Wheel Chock If Installed 5 Parking Brake If Installed 6 Wheels axles 7 Wheel Chock if installed ...

Page 59: ...length metering wheel 5 Bale chamber top door 6 Bale chamber side doors 7 Bale chute 8 Density cylinders 9 Needles 10 Crop holding fingers 11 Pre compression chamber 1 12 Stuffer fork 13 Pre compression sensing mechanism 14 Packer or Rotor 15 Pick up centering augers 16 Pick up 17 Baffle plate ...

Page 60: ...e material from the ends of the pick up into packer 14 Fig 1 or rotor 18 Fig 3 depending on the type of feeding system 2 The crop is continuously moved from the pick up into pre compression chamber 11 by means of double tine packer fingers or by a rotor Crop holding fingers 10 retains the material in the pre compression chamber At this stage stuffer fork 12 is at rest at the low end of the pre com...

Page 61: ... retract automatically to clear the pre compression chamber top opening and at the same time stuffer fork 12 sweeps the calibrated charge of crop into the bale chamber on the compression return stroke of plunger 1 The movement of the stuffer is synchronised with the movement of the plunger 4 Crop holding fingers 10 return to their closed position as soon as the crop flake has been lifted into bale...

Page 62: ...e must be chosen in relation to the nature and to the moisture content of the crop to be baled as well as the bale density required While the bale travels rearward in the bale chamber it activates bale length metering wheel 4 When the desired bale length is reached a mechanism will trip knotters 3 and needles 9 which are timed with baler plunger 1 6 At each side of the machine twine balls are prov...

Page 63: ...t The top and bottom twines are tied together to form the start for the next bale Fig 9 As crop enters the bale chamber twine is fed independently to the top and bottom of the bale without being held in a twine disc This eliminates twine pulling out of the twine discs during bale formation Finished bales are moved to the rear of the bale chamber onto bale chute 7 and drop in the field 8 9 ...

Page 64: ...remote valve single or double acting consult your tractor s manual for the baler refer to page 2 21 NOTE When using hydraulic single acting valves Neutral position is to hold the equipment in a desired position Lift position is used to raise and pressurize the equipment Drop position to lower the equipment The valve lever must stay in this position during baling to let the pick up float Baler coup...

Page 65: ...ake sure the flywheel brake has been released before engaging the PTO and operating the baler work Never attempt to stop the baler with the tractor 11 PTO engaged Always disengage the tractor PTO before using the flywheel brake JACK Refer to Section 2 Controls Instruments and Operation paragraph headed Parking the baler TRACTOR REQUIREMENTS HORSEPOWER REQUIREMENTS The following requirements refer ...

Page 66: ...ght depending on the Baler Type for example type 6RL The number denotes Knotters 4 4 Knotter or 6 6 Knotter 1st letter denotes baler configuration S Standard P Packer R Rotor 2nd letter denotes axle type S Single axle T Tandem axle L Large tandem axle Baler Type Mass Weight at drawbar 6RL 1900 daN 1900 kgs 4188 lbs 4RL 1650 daN 1650 kgs 3637 lbs 6RT 1600 daN 1600 kgs 3527 lbs 6RS 1600 daN 1600 kgs...

Page 67: ...following dimensions for all baler hitches in the low position X1 400 mm 15 3 4 in X2 minimum 100 mm 3 15 16 in Y1 150 to 300 mm 200 mm recommended 5 7 8 in to 11 13 16in 7 7 8 in recommended Y2 450 to 500 mm 17 11 16 in to 19 11 16 in Secure the drawbar so the hitch pin is in the centre 13 14 15 ...

Page 68: ...to straddle the windrow ensure the tractor selected has adequate clearance under the tractor frame to avoid bunching of the material If required attach a canvas under the tractor body rear axle and hitch to deflect the crop down PTO SHAFT The baler is equipped with a PTO shaft with front yoke for attaching to a 6 splines 1 3 8 in PTO shaft or 21 splines 1 3 8 in PTO shaft or 20 splines 1 3 4 in PT...

Page 69: ...tch hole D31 D39 3 K80 Ball hitch 4 18 This meets both ISO and ASAE standards used on most tractors but other tractors may have different 19 drawbar ball sizes Description Ball Dia Ball hitch 80 mm 3 15 in Attachment of the hitch The drive line is made up of two shafts tractor side and baler side of the centre support bearing mounted mid way in the A frame and set up as follows PTO shafts 3 types ...

Page 70: ...ine with 3 universal joints the front piece has 2 joints the rear piece has one joint at the flywheel referred to as 3 joint PTO driveline The rear piece is supported in a mid ship bearing mount fitted to a saddle mid way The mid ship bearing mount has only one qualified mounting position in the saddle adjustable high low hitch has a 2 piece driveline with 4 universal joints the front piece has 2 ...

Page 71: ... order to have the twine boxes as horizontal as possible After conversion tighten the bolts to 304 335 Nm 224 247 Ft lbs torque 20 Position of the mid ship bearing IMPORTANT Any change to hitch height may require a change also to the PTO driveline midship bearing to maintain optimum alignment as possible between tractor and baler The mid ship bearing mount 1 is fitted to the saddle in the drawbar ...

Page 72: ...er adjustment 1 First action is to set is hitch height by adjusting the jack according to dimensions in the following table andillustration dimension A Attach the hitch Baler hitch height A Machine type Rotor Cutter Standard Packer Cutter Axle Large steered tandem axle Single axle Tandem Str tandem Large steer tandem Single axle Single axle Tandem Steer tandem Tyre dimension 560 45 R22 5 620 50 R2...

Page 73: ...igh 2 Low 550 mm 21 7 in 570 mm 22 4 in 1 Low 2 High 2 High 2 Low 570 mm 22 4 in 590 mm 23 2 in 1 Low 1 Low 1 Low 2 High 3 Low 2 Low 590 mm 23 2 in 610 mm 24 0 in 1 Low 1 Low 1 Low 1 Low 1 Low 3 Low 3 Low 2 High 610 mm 24 0 in 630 mm 24 8 in 1 Low 1 Low 1 Low 1 Low 1 Low 3 Low 3 Low 2 High 630 mm 24 8 in 650 mm 25 6 in 1 High 1 Low 1 Low 1 Low 1 Low 3 Low 3 High 2 High 650 mm 25 6 in 670 mm 26 4 i...

Page 74: ...ingle axle Tandem Steer tandem Tyre dimension 560 45 R22 5 620 50 R22 5 600 55 22 5 710 40 R22 5 500 50 17 0 560 45 R22 5 710 40 R22 5 600 55 22 5 500 50 17 0 PTO Height Tractor 850 mm 33 5 in 870 mm 34 3 in 3 Low 3 Low 2 High 3 Low 2 High 5 Low 5 High 5 Low 870 mm 34 3 in 890 mm 35 0 in 3 Low 3 Low 3 Low 3 Low 3 Low 5 High 5 High 5 Low 890 mm 35 0 in 910 mm 35 8 in 3 High 3 Low 3 Low 3 High 3 Low...

Page 75: ...ONTROLS INSTRUMENTS AND OPERATION 2ï17 HITCH ADJUSTMENT General This version is designed to hook the baler onto the swinging clevis drawbar of the tractor Fig 24 or a rear tow hook Fig 25 24 1 2 3 4 5 1 2 3 4 5 23 ...

Page 76: ...ver since the baler is equipped with a ball ring or a swivel ring hitch insert this part will need to be replaced with a fixed ring hitch insert to match the tractor swivelling upper tow hook set to swivel thereby permitting the baler to articulate relative to the towing tractor Call your dealer for assistance and required parts and verify for possible legal implications regulations of this conver...

Page 77: ...rtest working position to avoid bottoming out of the telescoping shaft and secondary damage to the PTO yokes Check as follows 27 Remove the front half of the PTO shaft from the baler Place the rear half in the PTO support Attach the baler to the tractor and make the sharpest possible turn left or right as illustrated Fig 27 Shut down the tractor Attach the front half of the PTO shaft to the tracto...

Page 78: ...ell clamped to the tractor PTO shaft move the front U joint forward and rearward The front yoke should remain locked on the tractor shaft To prevent any vibration on the driveline the front yoke must be free of backlash on the tractor shaft Replace any worn parts as necessary Check for possible interference with baler tongue components hydraulic hoses and wiring looms NOTE It is preferable to have...

Page 79: ...he local Road Traffic Regulations If the baler is equipped with a hydraulic brake system the tractor must have the corresponding supply line and connector Ensure your tractor has a standard single line hydraulic brake connection according to ISO 5676 3 8in 33 When connected to the tractor hydraulic brake system the baler brakes operate in conjunction with the tractor brakes Install the hydraulic b...

Page 80: ... bar 2320 psi refer to your tractor Operator s Manual to carry out that job or contact your local dealer 36 The function of the hydraulic lines on the baler can be recognized on the colour of the blanking plug Colour Control valve Function Green Single acting Pick up Red Double acting Crop cutting system Blue Double acting NOTE if your baler is equipped with a tandem Autosteer axle the double acti...

Page 81: ...isconnecting hydraulic lines or fittings ensure to relieve all pressure Before applying pressure to the system ensure that all connections are tight and that lines pipes and hoses are not damaged Hydraulic hoses are an important safety element in modern machinery However hose characteristics alter under pressure thermal and UV light load over the years Therefore most hoses now have a production da...

Page 82: ...er to the tractor fit the baler plug in the tractor socket The standard road light equipment includes front and rear parking lights stop lights direction indicator lights and reflectors The road lights operate in conjunction with the tractor lights 38 Verify the proper operation of the electrical equipment before driving on public road Side lights if fitted For local road regulations side lights a...

Page 83: ...stalled on top of the knotter guard and is controlled from the monitor For more information refer to paragraph monitor in this section Electric accessories output The accessory 2 output channel limited to 7 5 A maximum is located at the top right hand side of the fuse box NOTE Accessory 2 can also be used as an additional 12 volt output to the previous four Refer to paragraph monitor for the confi...

Page 84: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï26 One next to the service ladder 43 ...

Page 85: ...red wire in the power cable must always be connected to the positive battery terminal and the black wire connected to the negative battery terminal Failure to do so will result in damage to the wiring loom Install the break away connector support 1 at a central position at the rear of the tractor Position the support so that the female socket points rearward in line with the drive direction of the...

Page 86: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï28 46 ...

Page 87: ... the monitor wiring loom 48 When adjusting cleaning lubricating or carrying out repairs the baler must be completely stopped Disengage the PTO stop the tractor engine remove tractor starting key engage the baler flywheel brake and lock the knotter tripping mechanism Position 1 On the front of the RH twine box Close to the control box where you can check if for instance a relay is working or not 49...

Page 88: ...NT Throughout this manual examples of monitor setup displays are shown that will be unique to either the baler performance monitor when installed on an ISO compliant tractor However baler displays will be common between the monitors therefore take time to read through this manual to understand the operation of the monitor fitted and the displays available to you Switch on tractor contact and the m...

Page 89: ...s must be standardized and simplified to increase a farmer s equipment options When used as the monitor for an ISO 11783 implement the monitor receives its control and reporting functions for the implement from the implement the implement downloads its object pool to the display These functions are the responsibility of the implement manufacturer Read the Operator s Manual from the implement manuf...

Page 90: ...face into the non volatile memory NVM or loading a user interface from memory NVM for a software application or implement Wait until save is complete The user interface object pool for a software application or implement is loading into the monitor over the vehicle CAN bus Please wait The monitor has run out of memory Operation is not possible Disconnect implements one by one to allow the Terminal...

Page 91: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï33 MONITORS 55 56 57 58 ...

Page 92: ...h a soft nonabrasive type cloth and window cleaner IMPORTANT Do not use solvent type cleaners because the screen may be damaged Storage Case Use a storage box to protect the monitor during transport between vehicles or for storage IMPORTANT The display should be removed placed in the case and stored in a controlled environment during the winter months Memory Stick Colour version only IMPORTANT Use...

Page 93: ...en the encoder can also increase and decrease alpha numeric values 3 Soft keys These keys are used for screen implement or data selection depending upon the displayed screen at the time 4 Switch key Used to switch between different ISOBUS implements of which the baler can be one 5 Acknowledge Enter key Once a selection is made pressing the enter key confirms that selection 6 Arrow navigation keys ...

Page 94: ...selection 60 Screens controlled by the monitor In this screen the following items can be selected at the choice of the operator and adjusted Language choice Decimal Night Day mode Units metric or Imperial Increase Decrease sound Test buzzer Increase decrease contrast display This screen displays only the monitor performance and software version It is not used by the operator but will appear if sel...

Page 95: ...the seals are broken If the battery is flat all data stored in the controller will have a date stamp of 0 0 0000 63 Files screen This screen displays the downloaded software and is not used by the Operator but will be visual if selected 64 Auxiliary input screen It is possible to add tractor auxiliary controls as discussed in this section but this is not a baler function IMPORTANT Auxiliary contro...

Page 96: ...ord bales made for each job or customer The customer name can be recorded as required using the rotary encoder Input string field Whenever an alpha numeric input is required in a field the input string field is displayed By using the rotary encoder select letters numbers and use OK to confirm when the data is to be saved 68 66 67 ...

Page 97: ...fic software or any ISO implement software can add its components to the display and are selectable by selection of the appropriate icon ICON Description 1 Tool Box icon is used to for setting Display preferences Operator preferences Customising run screens 2 3 4 5 6 7 8 9 Diagnostics icon is selected to access screens for checking Software revisions Controller status Remote valves tractor specifi...

Page 98: ...g filtering and deleting data BLACK AND WHITE DISPLAY Soft key keypad The six soft keys to the right of the display executes the commands and are discussed further in this manual On any screen if an icon is present adjacent to a soft key the key has a function If no icon is present the key has no function IMPORTANT Many references are made to the soft keys in this manual These keys are the only wa...

Page 99: ...pressing the encoder highlights the item Turning the encoder 1 clockwise or counter clockwise will increase or decrease the selected alpha or numeric value IMPORTANT Some applications may support both an alphanumeric and a numeric keypad others may support only one 73 Once an item is highlighted it can be selected Press the ACK key B W monitor only to start a software application to select a scree...

Page 100: ...rcase and lowercase alphabets Some may support extended character sets beyond the alphabet IMPORTANT Some applications may support both an alphanumeric and a numeric keypad others may support only one Some keypads may show an icon for the currently selected field others may not The decimal point or comma may be present on some 77 numeric keypads and absent on others depending on whether decimal in...

Page 101: ...choose a character for the name or a number for the value When complete select Enter on the screen to save the name or value The keypad will disappear and the field will display the newly created name or value Special keys Select DEL ete ALL to clear the current entry in the keypad Select DEL ete to clear the previous character or number Select ABC to toggle between the uppercase and lowercase let...

Page 102: ...tempts to enter a value on the keypad which exceeds the range allowed for the selected field an input error message appears The message occurs when Enter on the keypad is selected The message shows the valid range for the field The valid range is defined by the software application using the keypad 80 Press Select or touch to acknowledge and clear the message Limit the value to the specified range...

Page 103: ...nd increasing options the full list of available screens may change Therefore on the right hand side of the screen you may see some options as Display Disp Operator Oper Video Layout Service Vehicle Implement Marks 82 GPS NAV VT IMPORTANT Several of the above will not be applicable to the operation of the baler but related to the towing vehicle For non baler screens refer to the tractor Operator s...

Page 104: ...s the Home key again to access the Home Screen 4 Highlight and Select the farming application icon on the Home Screen The last viewed screen will display NOTE How many applications can be running simultaneously is largely a performance issue Much like with your home PC performance slows to an unacceptable level when too many programs are running at the same time Many simple programs can run at the...

Page 105: ... responsibility among users of the software 4 To select display brightness for all applications On the Home Screen highlight the Toolbox icon Press Select or touch to start the Toolbox application 86 Display Set up screen In this screen the following can be considered Date Month Day Year Highlight the Month field Press Select or touch to choose the field The field changes Colour when selected Use ...

Page 106: ...s on the monitor If the selected language is not available for a software application the application will use its default language If a software application is already running when the display language is changed a message displays that the keyswitch must be turned OFF and then ON for the change to take effect The software object pool for each language is unique When a different language is selec...

Page 107: ...ions the screens will switch to the newly selected language Operator set up screen As before select the toolbox on the main screen and then select the OPER soft key or encoder IMPORTANT Before creating a new operator or editing an existing operator review and make all changes to the settings first Units Display Mode etc The settings saved with the operator name are the settings selected on this sc...

Page 108: ...st The field changes Colour when selected Using the soft key or rotary encoder or touch screen highlight your preference Metric USA or imperial Press Select or touch to confirm the change Then repeat the process for the following Display mode mixed icons and text Grid lines screen display visual preference Date format Time format Decimal number format Display volume 91 92 93 ...

Page 109: ...selected preferences to the name If operators have already been created Select and Edit Name are added to the options list in addition to New Highlight New to add another operator Press Select or touch to access the alphanumeric keypad and enter a name for the operator Select Enter on the keypad to save the name and the selected preferences to the name Duplicate names are not permitted An input er...

Page 110: ... to any application on the monitor for example the planting or harvesting software Each screen is accessible with a single soft key or use rotary encoder or touch screen through the RUN application Use the Run Layout screen to customize the layout for each Run screen to select locations for the control or reporting modules from a software application NOTE Application software is required to be loa...

Page 111: ...nd the baler functions The ISOBUS run screen will pop up whenever the monitor starts If you want the baler screen at start up choose the baler to run in screen 1 Set Run 1 screen to 2x6 and VT 2x6 When new software is downloaded and the existing language memory is not updated this message may appear Consult your dealer for more information 103 ...

Page 112: ...or customizing Press Select or touch to confirm the selection IMPORTANT The Display of Graphic Left area refers to the left hand configurable area of the Home Screen and should NOT be changed Highlight the Number of Rows field to change the number of available rows on the Run2 screen Press Select or touch to access the options pop up list Highlight the desired number of rows Press Select or touch ...

Page 113: ...e software application must be present and running so the Run Layout screen can access the modules NOTE These examples are representative They show the operation of the Run Layout screen and do not represent the available modules from a specific software program Press Select or touch to access the module pop up list Highlight the desired module Press Select or touch to confirm the selection The mo...

Page 114: ...e soft key or use rotary encoder or touch screen through the implement application Use the implement screen For any application that operates beyond normal towing parameters Highlight the desired module Press Select or touch to confirm the selection 1 Highlight a window 2 Press Select or touch to access the pop up list 3 Highlight the desired module for placement 4 Press Select or touch to confirm...

Page 115: ...ed through the remaining setup options Swath width Implement offset Max steer angle Monitor VT preferences On the Home Screen highlight the Toolbox icon Press Select or touch to start the Toolbox application The Display Set up screen displays NOTE Application software must be loaded for the Monitor preferences to be set Press the soft key or use rotary encoder or touch screen for the monitor icon ...

Page 116: ...elect the set up screen Highlight the desired module Press Select or touch to confirm the selection In the VT set up screen select controls key position and select left side or right side as required Highlight the desired module Press Select or touch to confirm the selection Use the monitor Preferences screen to select units of measurement for all monitor clients for example Autosteer system softw...

Page 117: ...ance Imperial inch foot yard mile etc Metric millimeter centimeter meter kilometer etc Highlight the Distance field Press Select or touch to access the pop up list Highlight Imperial or Metric as desired Press Select or touch to confirm the change 123 124 ...

Page 118: ...Temperature Imperial F Fahrenheit Metric C Celsius Pressure Metric kPa cm H2O cm Hg etc Imperial psi in H2O in Hg etc Force Imperial lb in lb ft etc Metric N Nm etc Other NOTE Important categories are included under Other speed mph kph horsepower and application rate Do not neglect this setting Highlight Imperial Metric or USA as desired MONITOR AUXILIARY CONTROLS SCREEN IMPORTANT This is a specif...

Page 119: ...Aux iliary Controls screen RAM and NVM browser screens From the monitor Preferences screen highlight and Select RAM to display the Object Browser screen The browser screen shows what software objects are loaded into display RAM what clients are connected and the CAN addresses for the above NOTE Autosteer system software and ISO implements are monitor clients 127 This highly technical information i...

Page 120: ...or application is used for vehicles implements and systems that conform to ISO 11783 As the about screen shows the ISOBUS monitor software has been tested for the conformity with the ISO standard Since monitor software resides at the highest layer in the monitor it inherits the display set up information and operator preferences already entered using the vehicle Toolbox application See the Display...

Page 121: ...f the baler screens is explained further as you progress through the following Screens in this section Diagnostics application Use the Diagnostics application to check monitor software versions when requested by service personnel to check controller status when requested by service personnel On the Home Screen highlight the Diagnostics icon Press Select or touch to start the Diagnostics applicatio...

Page 122: ...tatus for devices on the CAN bus Provide this information to service personnel when requested Press the soft key or use rotary encoder or touch screen for FAULT to display the Fault status screen The pop up screen allows a selection from which can report all faults that have may have occurred during operation Run screen On the Home Screen highlight the Run icon Press Select or touch to start the a...

Page 123: ...selected by the operator will appear Press Select or touch to start the application Data management screen On the Home Screen highlight the Data management icon Press Select or touch to start a selection The selected screen enables the operator to log multiple information Highlight the Data Type Press Select or touch to access the pop up list Press Select or touch to confirm the request 139 140 14...

Page 124: ...e to an implement Press Select or touch to access the pop up list Press Select or touch to confirm the request The filter crop list enables selection of a certain crop selection where applicable to an implement Deletion of the data is then handled through the following Press Select or touch to access the pop up list 143 144 145 146 ...

Page 125: ...ch to confirm the request On confirmation of deletion a new pop up screen appears Press Select or touch to access the pop up list Press Select or touch to confirm the request IMPORTANT The majority of the screens discussed so far were not applicable to the Baler function However should these monitors be used in other situations then it is possible what has been discussed will be relevant 147 148 1...

Page 126: ...ve access to a quick function display for faster input 3 Soft keys These keys are used for screen implement or data selection depending upon the displayed screen at the time 4 Screen change key Can be used to switch between monitor screen and baler screen 5 Acknowledge key Used to execute a command 6 Arrow navigation keys Are used for selection of any desired input screen Once selected the backgro...

Page 127: ...only appear when the baler is running below 600 rpm above 600 rpm the screen will change to an operational status and the baler image disappears 6 Monitor screen These are selectable fields that the user can control and decide what information can be seen NOTE The following items 7 8 and 9 are part of the tool bar on this monitor only This tool bar by using the tool box icon on the main screen can...

Page 128: ... and software changes made new screens may appear that will not have been discussed here Main Screen menu bar Screen selection icons 1 Baler working 1 2 Baler working 2 3 Memory 4 Service 5 User setting 6 Machine settings NOTE The user setting ICON has a small down arrow in the bottom right hand corner This shows that the menu continues below the user setting ICON Main screen menu bar Direct acces...

Page 129: ...are Main screen 1 Page 2 68 Main screen 2 Screen 2 is configured when there is overflow of items in screen 1 Page 2 68 Field settings screen if bale length or moisture is installed Page 2 71 Memory screen Page 2 73 Service interval screen Page 2 75 User settings screen Page 2 77 Screen set up 1 Page 2 78 Screen set up 2 Screen 2 is configured when there is overflow of items in screen 1 Page 2 78 A...

Page 130: ... discussed in more detail 156 MAIN SCREEN 600 RPM When tractor contact is switched on The monitor is ready for inputs from the operator and in the start up mode below 600 rpm the screen opposite is displayed NOTE When the tractor PTO exceeds 600 rpm the monitor switches automatically to the operation mode and this screen will change If there is no Baler displayed then the serial number is incorrec...

Page 131: ... the requested load on the plunger on a scale between 0 and 100 MAIN SCREEN 600 RPM The monitor will enter the operation mode automatically When the monitor has a 12 volt supply The tractor PTO runs more than 600 rpm and the status area is now showing a load indicator and a capacity indicator 1 NOTE If errors related to the density are active the load indicator disappears and is discussed in Secti...

Page 132: ...r load applied on the bale by the plunger is displayed on top of the indicator on a scale between 0 and 120 161 NOTE In case the measured plunger load is more than 120 the value displayed on top on the indicator bar will change to OVERLOAD Capacity indicator The capacity indication is the ratio between the number of plunger strokes per stuffer stroke The ratio is determined by the size of the swat...

Page 133: ...he capacity indicator stabilises just above a whole number this to have 162 equal slices in the bale and to guarantee constant bale length and to keep the stuffer load constant However adapt the ground speed to the nature of the crop to be baled as well as to the size of the windrow ...

Page 134: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï76 FIELD SETTINGS 163 164 165 166 ...

Page 135: ...uch screen the bale length 1 can be highlighted and changed by the customer Use the second field 2 to enter real bale length in order to calibrate PRESET BALE LENGTH in metres This is only possible if bale length is installed BALE LENGTH CALIBRATION in metres Minimum 0 5 m 1 6 ft Maximum 2 4 m 8 0 ft With the required field highlighted press enter to obtain the numeric keypad Then use soft keys or...

Page 136: ...hich could be for example A silage crop desired setting would be 40 to 60 therefore set the monitor to 39 low to 61 high When selecting the moisture setting bear in mind that any selected value outside of the software parameter will not be recognised The moisture metre is still active and gives values on the work screen while the alarm triggering will be switched off 167 168 ...

Page 137: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï79 MEMORY 169 170 171 172 ...

Page 138: ...d By using the soft key encoder or touch screen to move through the screen fields the Job name and bale counts can be edited using the alpha numeric keypad NOTE By a push and rotation of the rotary encoder it is possible to view each memory screen and by a double click the encoder will take you to a quick access panel for faster selection of numbers Job name editable Uncut bales editable Cut bales...

Page 139: ... Bale weight where fitted The bale weight option where configured is used as a visual display for a single or total bale weight of a batch of bales This weight in kgs can be recorded in the memory or recorded for your records Actual bale weight at drop off Average bale weight from start to stop of which is related to memory count and is resettable Total weight from start to stop resettable To disp...

Page 140: ...indow may be displayed also at the same which will show one of the intervals along with a possible service message When the service icon is displayed and flashing the service screen can be selected 2 by use of the soft key encoder or touch screen The service screen then allows selection of the service log screen by use of the soft key encoder or touch screen NOTE Where hours shown exceeds the allo...

Page 141: ...settings by using the navigation keys NOTE If the user selects to show the pop up window the user can close the window using the escape key Confirmation of a service interval On completion of a service operation the interval icon can be removed by confirmation of the user Go to the main screen and select the correct service interval in BOLD text NOTE Do not have the selection box flashing on selec...

Page 142: ...be set to OFF LOW NORMAL HIGH 183 or TEST ATTENTION Pump test must not be continuously activated during normal operation If the pump is run dry for more than 4 seconds it may be damaged 2 Buzzer A warning buzzer is installed in the monitor to warn the operator of any concern and can be suppressed for all functions except RED alarms However a visual pop up will appear on the display for correction ...

Page 143: ...x items are selected by the operator then the display will default to screen 1 and the screen 2 option will disappear Where more than six items are selected screen 2 is configured On the left hand side of the display are icons showing functions and their value at any given time these are shown as follows but in no particular order 1 PTO speed 2 Oil pressure in density hydraulic circuit 3 Total bal...

Page 144: ...lds shown opposite Using the navigation keys rotary encoder or touch screen select each field 1 to display the Menu From the menu select the item you want shown in that field NOTE Twelve fields are available for a possible 14 items where additional options are fitted Where minimal screen options are required then select empty to clear an icon 187 188 ...

Page 145: ...active error screen error history can be selected 2 Error overview This screen displays the history of any operating errors Details of the error will be shown Number of occurrences Date and time when error was recorded Error codes In Section 5 Error code descriptions are shown for the understanding of the error IMPORTANT These error codes are displayed on the monitor should an error occur and for ...

Page 146: ...oder The icon will change to reflect the ON OFF situation NOTE This icon will only be part of the main menu bar if installed in the machine set up refer to Machine set up in this section NOTE When the PTO speed exceeds 600 rpm the revolving light can be turned off automatically but remain on stand by until the PTO speed drops below 600 rpm again If the flashing light needs to be turned on with the...

Page 147: ...n 600 rpm 600 rpm Accessory I 195 Off Always on 600 rpm 600 rpm plus feeding or grease pump Accessory II Off Always on 600 rpm 600 rpm plus feeding or switch with lights NOTE Selecting this item will supply power to accessory 2 output as soon as the PTO shaft exceeds 600 rpm and stuffer strokes are detected IMPORTANT A fuse of 7 5 A protects the power output to Accessory 2 Do not install any equip...

Page 148: ...del Serial number as input by the Dealer The information screen can be accessed through any screen displaying the 1 icon by use of the soft key or touch screen The information screen in addition also defines Total Bales and Total hours of machine usage and these can not be changed by the user 196 197 ...

Page 149: ... system which can be checked in the same way and adjustments made Shown below is the list of inputs that can checked by selecting the input field 1 using the key pad or rotary encoder touch screen Controller voltage Battery voltage 10v reference voltage 8v reference voltage 5v reference voltage Flywheel brake B1 Mistie 1 B5 Mistie 2 B4 Mistie 3 B3 Mistie 4 B2 Mistie 5 B6 Mistie 6 B21 Knotter gearb...

Page 150: ... is operating lights as shown here where the light can be viewed as digital status Shown below is the list of outputs that can be checked by selecting the outputs field 1 using the key pad or rotary encoder Main power relays K1 K2 Main power relay K3 Knotter fans K21 Flashing light K11 Operating lights K12 Grease pump K22 Accessory 2 K14 Density valve Y2 Chain oiling pump K13 Pick up stop where fi...

Page 151: ...pear are 1 Integrated oiling system 2 Integrated oiling system crossed through This indicator shows that the integrated oiling system is stand by but not activated because the conditions for activation are not fulfilled i e PTO speed lower than 600 rpm The cross will disappear as soon as all conditions are fulfilled NOTE In addition the symbol for the integrated oiling system will blink in case of...

Page 152: ...will disappear as soon as all conditions are fulfilled NOTE If the PTO speed exceeds 600 rpm but the knotter guard is open a warning message will appear on the screen refer to paragraph headed Warning messages further in this section 8 Operating lights ON or OFF 205 9 Manual bale density setting A bargraph appears together with this symbol In this mode the setting is visible in the bargraph and wi...

Page 153: ... shown but similar withthe accessory 2 symbol 12 Accessory 2 13 Error message indication 14 Baler not connected no message possible 15 Flashing light NOTE The following indicators can not be displayed simultaneously Automatic greasing system and Accessory Manual bale density setting and automatic bale 207 density setting ...

Page 154: ...pposite Operational Knotters okay or mistie Operational Warning messages NOTE These messages have priority on the operational messages They will not keep the operator from baling but can be considered as driving aids An exclamation symbol is part of the message denoting immediate action is required for example Mistie warning Warning No_longer_mistie Warning Mistie_time_out Moisture_too_low Moistur...

Page 155: ...se messages have priority on the operational and warning messages And will be displayed where a functional fault occurs which could lead to a bad bale or machine damage A STOP symbol is part of the message and immediate action is required for example Shearbolt stuffer Alarm Shearbolt flywheel Alarm ...

Page 156: ...lock Brake Alarm Alarm Alarm Alarm Alarm Alarm 211 Error messages NOTE The error message symbol will only appear with the error messages and not with the alarm or warning messages The error symbol is displayed when the baler has a problem bad sensor for example and the error messages have been suppressed as an operator preference 212 213 ...

Page 157: ...ric or electronic components and appear as a pop up for example Line shorted Mistie sensor error These messages are in text only and may require immediate action OPERATIONAL MESSAGES The operational messages will appear in the status area as an image and remain on the screen until the action is completed or action is taken by the operator ...

Page 158: ...or colour change indicates on which knotter the problem occurred Green flags Okay Yellow flags Error IMPORTANT If the electrical system gives a command to start knotting and the system is not starting for any reason you will have a knotter trip motor blocked warning 216 From then onwards the electrical system can not be activated anymore as a measure of safety The system can only completely resume...

Page 159: ...ss the escape key to stop the audible alarm Stop the baler and close the knotter guard to obtain the engagement of the knotter fans as the PTO speed exceeds 600 rpm 217 Bale chute closed The bale chute closed warning message with roller bale chute will appear on the screen when the bale chute is up or partially up hydraulic cylinder is not fully retracted at the time the baler runs over 600 rpm Th...

Page 160: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï102 NOTE The message will not appear when the baler is not running or the baler is running below 600 rpm even when the bale chute is up ...

Page 161: ...top the audible alarm After the operator pressed the escape key the automatic greasing system indicator in the indicator bar will blink until a successful greasing cycle has been completed The Greasing system warning message will show up at every next greasing cycle in which the problem is detected This gives an indication that the problem still exists although the warning disappeared IMPORTANT Th...

Page 162: ... slip is detected Mistie Timeout After a knotting cycle there must be twine movement on at least 2 knotters on 4 knotter balers or twine movement on at least 4 knotters on 6 knotter balers no twine movement for 15 stuffer strokes after knotting before the mistie detection routine starts again This is to prevent false mistie indication due to loose twine after the knotting cycle If there is no twin...

Page 163: ...own PTO speed to 1000 rpm for optimum performance and to prevent damage to the baler This will clear the warning message 223 Cutter knives out crop cutting system machines only On crop cutting system machines this message appears when the knives are not in cutting position knife control cylinder is not fully extended The message remains on the screen until the knives are fully engaged operate the ...

Page 164: ... warning will be displayed on the screen The operator then must make the decision to accept this level or to stop baling Moisture too high where fitted When the moisture is too high above the predefined level set by the operator Maximum 60 the warning will be displayed on the screen The operator then must make the decision to accept this level or to stop baling 226 225 ...

Page 165: ...d the audible alarm will sound and a message will appear in the message window The message will remain on the screen until the flywheel brake is disengaged or PTO 0 Flywheel This alarm message will appear in case the flywheel shearbolt failed Press the escape key to stop the audible alarm NOTE STOP messages remain on the screen until after replacement of the shearbolt and the machine is restarted ...

Page 166: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï108 Knotter 230 231 232 233 ...

Page 167: ...the audible alarm The message remains on the screen until after replacement of the shearbolt and the machine is restarted and running above 600 rpm Pick up blocked This alarm message will appear as soon as the pick up speed drops too much below the normal operating speed Press the escape key to stop the audible alarm The message remains on the screen until the problem is solved Mistie This alarm m...

Page 168: ...il after replacement of the shearbolt and the machine is restarted and running above 600 rpm Refer to Section 4 36 234 Knotter trip system defect Continuous tripping of the knotter puts knots on the bill hook which do not get wiped off correctly and component damage may result This alarm message will appear when the knotters are tripped 2 times or more shortly after each other within 5 stuffer cyc...

Page 169: ...ing the pre charge chamber When the pick up fails its sensor activates the pick up stop valve Density pressure is dumped into the stop cylinder and a pawl locks the pick up drive sprocket making the drive slip clutch slip there by stopping the pick up IMPORTANT The tractor PTO must be shut down immediately A shearbolt warning message will appear and the baler will stop The pick up stop valve is de...

Page 170: ...ult stays in the system An overview of all active errors can be found in the service mode 238 Error Mistie function When a mistie sensor fails the error mistie sensor message with an indication of the nature of the failure together with a warning indicator which will appear on the screen Press the escape key to clear the message This will disable the sensor to prevent the error message from re app...

Page 171: ...This alarm message will appear when the pick up speed sensor line is open Press the escape key to stop the audible alarm The message remains on the screen until the problem is solved Pick up speed This alarm message will appear when the pick up speed cannot be determined Press the escape key to stop the audible alarm The message remains on the screen until the problem is solved 241 242 ...

Page 172: ...ground Particularly when driving on the road ensure that the individual foot brake pedals are always coupled together the interlock arm on the foot brake pedals engaged If brakes are installed on the baler they should correctly be connected to the tractor before towing In case of a compressed air brake system do not drive off with the baler until the compressed air gauge on the tractor indicates 5...

Page 173: ... chute completely folded position The roller bale chute is equipped with a hydraulic control device to open and close the bale chute Attach the hydraulic lines with the blue plastic cover to a double acting hydraulic valve of the tractor Move the corresponding tractor hydraulic control lever out of neutral to supply or continuous oil flow to the baler circuit The lever will automatically be mainta...

Page 174: ...e the baler on a flat surface when possible Engage the parking brake Optional 246 247 If an accumulator is fitted ensure the Autosteer is locked at all times during road transport or on inclined activities Ensure that the Autosteer lock is engaged where tandem axles are fitted and operated from the tractor 248 ...

Page 175: ... reached Turn the crank back into the home position 249 Detach all hydraulic 1 and electrical couplings 2 as well as the brake controls from the tractor Fit the blanking plugs onto the hydraulic couplings 1 Neatly fold all the wiring and tubing onto the baler support away from contact with the ground Apply the flywheel brake 3 Fit the wiring looms in the blank connectors installed on the baler sup...

Page 176: ... in front of or behind each wheel depending on the incline Install the jack and take care that the latch pin is fully engaged and secured with the hairpin Place the jack in parking position 251 Remove the safety pin and slide the foot of the jack down Install the pin in the upper hole of the foot and then rotate the crank until the weight on the tractor is completely released Release the baler fro...

Page 177: ...SECTION 2 CONTROLS INSTRUMENTS AND OPERATION 2ï119 NOTE ...

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