Carl Valentin DPM III XI Page 2 Operating Manual Download | Manualshive

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Copyright by Carl Valentin GmbH / 7967005A.0418

Information on the scope of delivery, appearance, performance,
dimensions and weight reflect our knowledge at the time of printing.

We reserve the rights to make modifications.

All rights, including those regarding the translation, are reserved.

No part of this document may be reproduced in any form (print,
photocopy or any other method) or edited, copied or distributed
electronically without written permission from Carl Valentin GmbH.

Due to the constant further development of our devices discrepancies
between manual and device can occur.
Please check www.carl-valentin.de for the latest update.

Trademarks

All named brands or trademarks are registered brands or registered
trademarks of their respective owners and may not be separately
labelled. It must not be concluded from the missing labelling that it is
not a registered brand or a registered trademark.

Carl Valentin direct print modules comply with the following safety
guidelines:

CE

EG Low-Voltage Directive (2006/95/EC)

EG Electromagnetic Compatibility Directive (89/336/EEC)

Carl Valentin GmbH

Postfach 3744
78026 Villingen-Schwenningen
Neckarstraße 78

– 86 u. 94

78056 Villingen-Schwenningen

Phone
Fax

+49 7720 9712-0
+49 7720 9712-9901

E-Mail
Internet

[email protected]
www.carl-valentin.de

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Summary of Contents for DPM III XI

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Page 2: ...between manual and device can occur Please check www carl valentin de for the latest update Trademarks All named brands or trademarks are registered brands or registered trademarks of their respective owners and may not be separately labelled It must not be concluded from the missing labelling that it is not a registered brand or a registered trademark Carl Valentin direct print modules comply wit...

Page 3: ...int Module 31 5 5 Before Initial Operation 31 5 6 Print Control 32 5 7 Initiation 32 5 8 Loading Transfer Ribbon 33 6 Foil Keyboard 35 6 1 Keyboard Assignment Standard 35 6 2 Keyboard Assignment Text Entry Customized Memory Card 36 7 Function Menu 39 7 1 Menu Structure 39 7 2 Print Settings 41 7 3 Machine Parameters 42 7 4 Layout Settings 45 7 5 Ribbon Save 46 7 6 Device Settings 47 7 7 I O Parame...

Page 4: ...de 1 single item processing 71 10 2 Mode 2 continuous mode 72 10 3 Mode 4 continuous mode 73 10 4 Mode 8 single item processing 74 11 Error Correction 75 12 Additional Information 85 12 1 Column Printing 85 12 2 Hotstart 86 12 3 Password 88 13 Environmentally Friendly Disposal 91 14 Index 93 ...

Page 5: ...o come into contact with hot surfaces CAUTION indicates a potentially dangerous situation which could lead to moderate or light bodily injury or damage to property NOTICE gives you tips They make a working sequence easier or draw attention to important working processes Gives you tips on protecting the environment Handling instruction Optional accessories special fittings Datum Information in the ...

Page 6: ...ff all devices involved computer printer accessories etc Operate the direct print module in a dry environment only and do not get it wet sprayed water mist etc Do not operate the direct print module in explosive atmosphere and not in proximity of high voltage power lines Operate the direct print module only in an environment protected against abrasive dust swarf and other similar impurity In case ...

Page 7: ...on to dangers Therefore the warning stickers are not to be removed as then you and others cannot be aware of dangers and may be injured The direct printing unit must be integrated with the Emergency Stop circuit when it is incorporated into the overall machine All isolating safety equipment must be installed before starting up the machine DANGER Danger to life and limb from power supply Do not ope...

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Page 9: ...tus An enormously high print quality is obtained by most modern printhead technology Time saving update of the design software is possible by interface As default the print module is equipped with a parallel serial and USB interface Additionally the IP version is by default equipped with Ethernet interface The device automatically recognizes by which interface it is controlled Thanks to the large ...

Page 10: ...output 5 8 Output II 4 Standard Option SUB D plug 15 pin External bushing I O 24 see chapter 4 1 SUB D plug 9 pin External input 5 8 see chapter 4 1 5 Centronics interface 6 RS 232 interface 7 Ethernet interface option 8 Connecting cable power 9 Connecting cable motor 10 Connecting cable signal 11 Connecting cable sensors 12 Power supply 13 PS 2 keyboard connection 14 USB interface ...

Page 11: ...nal output 1 4 Output I 2 External input 1 4 Input I 3 External output 5 8 Output II 4 External bushing I O 24 5 RS 232 interface 6 Ethernet interface 7 Centronics interface 8 USB interface 9 Connecting cable sensors 10 Connecting cable power 11 Connecting cable signal 12 Connecting cable motor 13 Power switch 14 Electric supply ...

Page 12: ...nt order the printhead moves against the print medium Afterwards the printing carriage moves corresponding to the set or transferred layout length linear over the material which is to be printed After the print procedure the printhead again lifts up and the printing carriage moves again to the starting position ...

Page 13: ...form trainings regularly Content of the training are chapter Operating Conditions Loading Transfer Ribbon and chapter Maintenance and Cleaning These indications are also valid for someone else s equipment supplied by us Only use original spare and exchange parts Please contact the manufacturer with respect to spare wear parts The installation place of direct print module should be even free of vib...

Page 14: ...ence field power according to EN 55022 2011 04 System perturbation according to EN 61000 3 2 2010 03 Flicker according to EN 61000 3 3 2014 03 Immunity according to EN 61000 6 2 2011 06 Stray radiation against discharge of static electricity according to EN 61000 4 2 2009 12 Electromagnetic fields according to EN 61000 4 3 2011 04 Fast transient burst according to EN 61000 4 4 2013 04 Surge accord...

Page 15: ...ables and connectors are necessary in order to avoid radiant emittance and receipt of electrical disturbances Allowable lines Shielded line 4 x 2 x 0 14 mm 4 x 2 x AWG 26 6 x 2 x 0 14 mm 6 x 2 x AWG 26 12 x 2 x 0 14 mm 12 x 2 x AWG 26 Sending and receiving lines have to be twisted in pairs Maximum cable length interface V 24 RS 232C 3 m with shielding USB 3 m Ethernet 100 m To avoid inadmissible h...

Page 16: ... the direct print modules Control the correct handling of our products and repeat training We do not guarantee that all features described in this manual exist in all models Caused by our efforts to continue further development and improvement technical data might change without notice By further developments or regulations of the country illustrations and examples shown in the manual can be diffe...

Page 17: ... T Transfer ribbon Core diameter Length max Width max Colour 25 4 mm 1 450 m Ø 85 mm 55 mm outside inside 25 4 mm 1 450 m Ø 85 mm 110 mm outside inside 25 4 mm 1 450 m Ø 85 mm 130 mm outside inside Module memory Memory card max 4 MB Compact Flash Card 1 GB 2 GB Dimensions in mm width x height x depth Print mechanics print length 230 x 170 x 260 print length 230 x 170 x 3150 print length 230 x x 17...

Page 18: ...ol unit They consist of optocoupler semiconductor sections which are connected through and or blocked according to different operating states The maximum allowable current in a semiconductor section is lmax 30 mA Output I Figure 5 A Figure 6 PIN bushing Output I Out 1 Error message Each error status such as ribbon error is displayed Out 2 Print order The print module was activated by a print order...

Page 19: ...s a start impulse In contrary to the print order signal the generating time is taken into consideration Out 6 Printhead up The printhead has reached the upper rest position e g return to zero point Out 7 Return to start After termination of print procedure the flexible part of the print module is moved back to the start position After the start position was reached a new start can be released Out ...

Page 20: ...ol inputs at Input I are galvanic separated and have to be provided with an external tension source The signal level is active HIGH Input I Figure 5 B Figure 9 PIN pin Input I In 1 Print start In 2 Not used In 3 Reset external counter In 4 Not used Connection of a switch with 24V voltage supply by In 1 Figure 10 Control inputs Example ...

Page 21: ...c separation Figure 11 PIN Function 1 6 Gnd 5 10 24 V 100 mA 3 Print start NPN initiator 2 Print start PNP initiator 4 Print start by potential free contact 14 7 Signal lamp 24 V 100 mA error 13 PIN 1 white PIN 2 brown PIN 3 green PIN 4 yellow PIN 5 grey PIN 6 pink PIN 7 blue PIN 8 red PIN 9 black PIN 10 purple PIN 11 grey pink PIN 12 red blue PIN 13 white green PIN 14 brown green PIN 15 free Pin ...

Page 22: ...Technical Data DPM III xi series 22 Operating manual 04 18 Example 1 Example 2 Example 3 ...

Page 23: ...unit They consist of optocoupler semiconductor sections which are connected through and or blocked according to different operating states The maximum allowable current in a semiconductor section is lmax 30 mA Output I Figure 12 A Figure 13 PIN bushing Output I Out 1 Error message Each error status such as ribbon error is displayed Out 2 Print order The print module was activated by a print order ...

Page 24: ...ss a start impulse In contrary to the print order signal the generating time is taken into consideration Out 6 Printhead up The printhead has reached the upper rest position e g return to zero point Out 7 Return to start After termination of print procedure the flexible part of the print module is moved back to the start position After the start position was reached a new start can be released Out...

Page 25: ...nputs at Input I are electroplated separated and have to be provided with an external tension source The signal level is active HIGH Input I Figure 12 B Figure 16 PIN pin Input I In 1 Print start In 2 Not used In 3 Reset external counter In 4 Not used Connection of a switch with 24V voltage supply by In 1 Figure 17 Control inputs Example ...

Page 26: ...Technical Data DPM III xi series 26 Operating manual 04 18 Input II Figure 12 D Figure 18 PIN pin Input II In 5 Not used In 6 Not used In 7 Not used In 8 Not used ...

Page 27: ...echanics Control unit Power cable Connection cable printhead motors sensors power Mini controller Manometer Pneumatic tube Push on connector I O accessories female connectors for I O I O 24 cable 1 transfer ribbon roll Empty core mounted on transfer ribbon rewinder Cleaning foil for printhead Documentation CD with printer drivers NOTICE Retain original packaging for subsequent transport Unpack the...

Page 28: ...s Please observe the following conditions The maximum thread engagement of the M6 threads is 14 mm The print mechanics has to be installed with a distance from printhead to brake stator of 1 2 5 mm see illustration NOTICE A distance of 2 mm is recommended The best print results can be received if the silicon of printing roll consists of a hardness of 60 65 Shore A average value of roughness Ra 3 2...

Page 29: ... to make a connection between the pressure regulator and the print mechanics via a pneumatic tube Ø 8 mm Please observe the following notes Position pressure regulator as near as possible to the print mechanics The pressure regulator is only to operate in the direction that is indicated on its underside The direction shows the way of the streaming air It is not allowed to bend the pneumatic tubes ...

Page 30: ...an be set with the pressure regulator The values are indicated in the following table NOTICE If the pressure power is set too low then the printhead has no more contact to the counter pressure plate This damages the printhead due to the missing heat dissipation during the printout In case of too low pressure an error message appears This error message is to protect the printhead for overheating on...

Page 31: ...r cable into a grounded electrical outlet NOTICE Insufficient or missing grounding can cause faults during operation Ensure that all computers and connection cables connected to the direct print module are grounded Connect direct print module to computer or network with a suitable cable 5 5 Before Initial Operation Mount print mechanics Connect all cables between print mechanics and control unit P...

Page 32: ...t is started by a start signal to the print start control input It is necessary for the control unit to recognise the moment of setting the start signal and therefore it is possible and also necessary to observe the print status by the outputs 5 7 Initiation Once all connections have been made Switch control unit on with the power switch After switching on the device the main menu appears which sh...

Page 33: ... The handling instructions for the use of Isopropanol IPA must be observed In the case of skin or eye contact immediately wash off the fluid thoroughly with running water If the irritation persists consult a doctor Ensure good ventilation Load a new transfer ribbon roll 1 onto the unwinding unit 2 and push it until it stops NOTICE The colour of the transfer ribbon must be on the outside Load an em...

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Page 35: ...nsing mode release of start signal Confirm settings and modifications Stop and continue current print orders Delete a stopped print order with key No further layout of the print order is printed Return to the previous input field Press keys and to change the values Skip to the next input field Press keys and to change the values In function menu increase figure at the cursor position In main menu ...

Page 36: ...ilable Symbol Mode 0 Standard starting with figures M Starting with capital letters m Starting with small letters A Input Alt a Input Alt is switched off after one character Mode 0 This mode is displayed as default At first the figure which corresponds to the key is displayed then all capital and afterwards the small letters Mode M At first all capital then the small letters and at last the corres...

Page 37: ...Select the entry mode Confirm the entry and change to the main menu Confirm and or finish the entry Cursor moves one position to the left Cursor moves one position to the right Customized variables user guiding Change between the individual entries Customized variables user guiding Change between the individual entries C Delete the complete input The input is deleted only if before entered by usin...

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Page 39: ...Rotate layout Alignment Layout settings Print length Column printing Flip layout Material selection Ribbon save Ribbon save mode On Off Language DE GB FR ES PT NL IT DK FI PL Keyboard layout DE GB FR GR ES SE US Customized entry Hotstart Password protection Layout confirmation Standard layout On Off Device settings Field handling Off graphic received delete graphic Codpage External parameters Buzz...

Page 40: ...n On Off Date Time Start of summertime format Start of summertime date Start of summertime time End of summertime format End of summertime date End of summertime time Time shifting Set date time Summertime On Off Online Offline Ribbon prior warning diameter Service functions Input Output START END TR P H Paper counter Heater resistance Printhead temperature Motor Ramp Print examples Format Free me...

Page 41: ...orn at the unwinding roll Off The ribbon control is deselected i e the direct print module continues without an error message On The ribbon control is selected i e the current print order is interrupted and an Error Message appears at the display strong sensibility The direct print module reacts immediately to the end of the transfer ribbon weak sensibility The direct print module reacts at approx...

Page 42: ...umber of printed layouts is shown in the display A cycle is started via signal input 1 or with key With each cycle the number of printed layouts is increased The print order is active as long as it is terminated by the user or in case of new data transmission Mode 3 Actually not used Mode 4 Continuous mode return without layout print signal This operating mode corresponds to mode 2 At the return o...

Page 43: ...machine clock cycles an operating method which saves the material and increases in this way the life of the printhead Because of the mass moment of inertia it could be better to reduce the speed at an installation position of the print unit at 30 horizontal Value range 50 500 mm s Press key to arrive at the next menu item Print offset Indication of distance of the layout res the first layout in ca...

Page 44: ...nit can be moved in times of service In the main menu click key to move the print unit in service position Press key to move the print unit again to zero point of machine Press key to arrive at the next menu item Brake In case the DPM III is installed in vertical position the option brake should be available and set to On Is the DPM III installed in horizontal or in variable position the option br...

Page 45: ...y which the print mechanics has to move The print length depends on the length of the print mechanics Press key to arrive at the next menu item Column printing Indication of width of one layout as well as how many layouts are placed side by side see chapter 12 1 Column Printing on page 85 Taste to arrive at the next menu item Material selection Selection of the used print media Press key to arrive...

Page 46: ...e layout Left The layout is aligned at the left most position of printhead Centre The layout is aligned at central point of printhead Right The layout is aligned at right most position of printhead 7 5 Ribbon Save Ribbon save maximum utilisation of transfer ribbon Press key to access the function menu Press key as long as you arrive at the Ribbon save menu Press key to select the menu Press key so...

Page 47: ... print module The following possibilities are available ANSI character set Codepage 437 Codepage 850 GEM German GEM English GEM French GEM Swedish GEM Danish Press key to arrive at the next menu item External parameters Layout dimension only The parameters for layout length gap length and layout width can be transferred to the printing system All other parameter settings are to be made directly at...

Page 48: ... By a password several functions can be blocked so the user cannot work with them There are several applications in which the use of password protection makes sense see chapter 12 2 page 86 Press key to arrive at the next menu item Layout confirmation On A new print order is only printed after confirmation at the device An already active continuing print order is printed as long as the confirmatio...

Page 49: ...nser input The setting range of the debounce time is between 0 and 100 ms In case the start signal is not clear then you can debounce the input by means of this menu item Press key to arrive at the next menu item Start signal delay Indication in time per second of the delay for the start signal Value range 0 00 to 9 99 Press key to arrive at the next menu item IO protocol Indication of interface a...

Page 50: ...ady signal is inactive default setting On At print start the print ready signal remains active 7 8 Network DPM IIIxi optional only Press key to access the function menu Press key as long as you arrive at the Network menu It is only possible to select this menu item in case a network card is recognised at switching on the printer otherwise a message appears that the option is not available For more...

Page 51: ...r 2 stop bits Press key to arrive at the next menu item SOH Start of data transfer block Hex format 01 ETB End of data transfer block Hex formal 17 Two different start en signs can be set The settings are normally SOH 01 HEX and ETB 17 HEX Several host computers cannot process these signs and therefore SOH 5E HEX and ETB 5F cannot be set Press key to arrive at the next menu item Data memory Standa...

Page 52: ...nthead resolution of the emulated printer must be set e g 11 8 Dot mm 300 dpi NOTICE If the printhead resolution of the Zebra printer differs from that of the Valentin device then the size of objects e g texts graphics complies not exactly Press key to arrive at the next menu item Drive mapping The access to Zebra drives B Memory Card R RAM Disk standard drive if not indicated is rerouted to the c...

Page 53: ...an enter the date at which summertime has to start This entry refers to the previously selected format Example summertime is automatically adjusted at last Sunday in March 03 Press key to arrive at the next menu item Start of summertime time By means of this function you can define the time when you want to start summertime Press key to arrive at the next menu item End of summertime format Select ...

Page 54: ...sed Press key to arrive at the next menu item Paper counter D Indication of printhead attainment in meters G Indication of direct print module attainment in meters Press key to arrive at the next menu item Heater resistance To achieve a high print quality the indicated Ohm value must be set after an exchange of printhead Press key to arrive at the next menu item Printhead temperature Indication of...

Page 55: ...he foil keyboard are only active if you changed in the Offline mode with key Offline The keys of the foil keyboard are still active but received data are not processed If the module is again in Online mode then new print orders can be again received Press key to arrive at the next menu item TRB Transfer ribbon advance warning Before the end of transfer ribbon a signal is send by the control output...

Page 56: ...of software Build version Press again key and the display shows the following Indication of firmware creation date Press again key and the display shows the following Indication of firmware creation time Press again key and the display shows the following Indication of font version of bitmap fonts Press again key and the display shows the following Indication of font version of vector fonts Press ...

Page 57: ...g A small part of Compact Flash card is visible at the support at the direct print module rear so you can remove the card easily with hand HINWEIS Please note that we support only Compact Flash cards of type 1 at the moment The use of micro drives is not intended at this time The direct print module handles your Compact Flash card as a DOS compatible file system After formatting Compact Flash card...

Page 58: ...tory Press key and to change to the indicated directory NOTICE Before first use of Compact Flash card in your direct print module we recommend to format the card in your direct print module Keys Press key and to select the desired label in STANDARD directory Press key to select the layout Select the number of layouts which you want to print Press key to start the print order After finishing the pr...

Page 59: ...t the Save layout menu item Select the directory and or layout you want to save and confirm the selection with key Confirm the query with and the layout will be saved After the saving procedure the display shows again the main menu Keys Press key to select the Save configuration menu item As standard the proposed file name is config cfg This name can be changed by the user In this file the paramet...

Page 60: ... all available directories Press key to confirm the selected directory After changing the directory the display shows again the main menu Keys Press key to select the Delete file menu item Select directory and or layout you want to delete and confirm the selection with key The selected layout is deleted from the Compact Flash card After the deleting procedure the display shows again the first menu...

Page 61: ...nfirm the selection and the procedure is started When formatting the Compact Flash card the STANDARD directory is automatically created After the formatting procedure the display shows again the Load file menu item Keys Press key to select the Free memory menu item The still available memory space onto Compact Flash card is indicated Press key to display again the Load file menu item Formatting Co...

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Page 63: ... Cleaning printhead see chapter 9 3 page 64 Each time the transfer ribbon is changed or when the printout is adversely affected Replacing printhead see chapter 9 4 page 65 In case of errors in printout NOTICE The handling instructions for the use of Isopropanol IPA must be observed In the case of skin or eye contact immediately wash off the fluid thoroughly with running water If the irritation per...

Page 64: ... the Printhead Printing can cause accumulation of dirt at printhead e g by colour particles of transfer ribbon and therefore it is necessary to clean the printhead in regular periods depending on operating hours environmental effects such as dust etc CAUTION Printhead can be damaged Do not use sharp or hard objects to clean the printhead Do not touch protective glass layer of the printhead 1 Remov...

Page 65: ...sfer ribbon material 2 Move printhead unit in an appropriate service position 3 Remove printhead cable 1 4 Remove screws 2 and afterwards the printhead 3 1 Do not touch the contacts of printhead 2 Position the printhead in the printhead support 3 Screw again screws 2 and tighten it 4 Connect again printhead cable 1 5 Insert again the transfer ribbon material see 5 8 on page 33 6 Start a test print...

Page 66: ...deways overturn of the printhead CAUTION Folding at transfer ribbon Change factory settings only in exceptional cases 1 By loosen a nut the printhead moves down at the corresponding side The transfer ribbon tension is increased 2 By tightening a nut the printhead moves up at the corresponding side The transfer ribbon tension is reduced NOTICE A strong regulation has result to the pressure power of...

Page 67: ...tage of ribbon by faster ripping Change factory settings only in exceptional cases 1 Loosen slightly two Allen head screws 2 2 Move setscrews 1 to adjust the angle between printhead and printhead support Tighten decrease angle Loosen increase angle 3 Beide Gewindestifte sind immer gleich weit zu verdrehen 4 Tighten again the Allen head screws 2 5 Start a print order with approx 3 layouts to check ...

Page 68: ...ter zero point In case the slider is at the end of its guiding then the maximum print length is available If you change the zero point the way from zero point to the print start is shortened Moreover you can use the change of zero point to change the printhead position of the foil which is to be printed By changing the zero point of printer the print area is more shorten ...

Page 69: ...se contrast Increase pressure Control alternative transfer ribbon guiding Reduce print speed Reduce transfer ribbon speed Reduce distance between printhead and print surface Change combination of transfer ribbon and print medium Control print surface hardness Change printhead angle Partial inferior print quality on one side Align surface parallel to printhead Set regular transfer ribbon tension Se...

Page 70: ...o increase the effective print speed and it this way the clock cycle Generally increase the print speed Generally increase the back speed Increase acceleration and brake ramp Change zero point of machine Avoid vertical installation position of print mechanics Install the machine in horizontal position Control the short distance between printhead and print surface Optimise the layout to a short pri...

Page 71: ...DPM III xi series Signal Diagrams 04 18 Operating manual 71 10 Signal Diagrams 10 1 Mode 1 single item processing ...

Page 72: ...Signal Diagrams DPM III xi series 72 Operating manual 04 18 10 2 Mode 2 continuous mode ...

Page 73: ...DPM III xi series Signal Diagrams 04 18 Operating manual 73 10 3 Mode 4 continuous mode Return without layout printing signal ...

Page 74: ...Signal Diagrams DPM III xi series 74 Operating manual 04 18 10 4 Mode 8 single item processing Return without layout printing signal ...

Page 75: ...uring no label was found Set label length is too large Check label length and if labels are inserted correctly Restart measuring anew 9 No label found No label available Soiled label photocell Labels not inserted correctly Insert new label roll Check if labels are inserted correctly Clean the label photocell 10 No ribbon During the print order the ribbon roll becomes empty Defect at the transfer r...

Page 76: ...its for EAN res UPC are invalid 12 13 Check number of digits 23 Check digit calculation Selected check digit calculation is not available in the bar code Check calculation of check digit Check bar code type 24 Invalid extension Selected zoom factor is not available Check zoom factor 25 Offset sign Entered sign is not available Check offset value 26 Offset value Entered offset value is invalid Chec...

Page 77: ...error Invalid format for the calculation of Euro variable Check entered format 39 FLASH ERROR Flash component error Run a software update Change CPU 40 Length command Invalid length of the received command statement Check data sent Check connection PC printer 41 No drive CF card not found not correctly inserted Insert CF card correctly 42 Drive error Impossible to read CF card faulty Check CF card...

Page 78: ...Check file name 58 Directory not empty Attempt to delete a not empty directory Delete all files and sub directories in the desired directory 59 No interface No CF card drive found Check connection of CF card drive Contact your distributor 60 No CF card No CF card is inserted Insert CF card in the slot 61 Webserver error Error at start of web server Please contact your distributor 62 Wrong FPGA The...

Page 79: ...ption hotstart was activated a CF card must be inserted Switch off the printer before inserting the memory card 77 Flip Rotate Selection of print of several columns and also mirror rotate It is only possible to select one of both functions 78 System file Loading of temporary hotstart files Not possible 79 Shift variable Faulty definition of shift times overlapping times Check definition of shift t...

Page 80: ...RFID label Check RFID definitions 94 Scanner timeout The scanner could not read the bar code within the set timeout time Defective printhead Wrinkles in transfer ribbon Scanner wrong positioned Timeout time too short Check printhead Check transfer ribbon Position scanner correctly corresponding to the set feeding Select longer timeout time 95 Scanner layout difference Scanner data does not corresp...

Page 81: ...vated No RFID data can be processed Activate RFID module or remove RFID data from label data 108 GS1 128 invalid Transferred GS1 128 bar code is invalid Verify bar code data see GS1 128 bar code specification 109 EPC parameter Error at EPC calculation Verify data see EPC specification 110 Housing open When starting the print order the housing cover is not closed Close the housing cover and start t...

Page 82: ...irectory 121 No label found No label found at the rear printhead DuoPrint Soiled label photocell Labels not inserted correctly Insert new label roll Clean the label photocell Check if labels are inserted correctly 122 IP occupied The IP address was already assigned Assign a new IP address 123 Print asynchronous The label photocell does not work in the order as it is expected according to print dat...

Page 83: ...able Please contact your responsible distributor 131 Wrong material Label material does not fit to printing data User label material with suitable label and or gap length 132 Invalid mark up tag Invalid mark up formatting characters in text Correct the formatting characters in the text 133 Script not found LUA script file not found Check the file name 134 Script failure LUA script is incorrect Che...

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Page 85: ...ith the largest x coordinate i e it has the largest distance to the printhead Press key to change to the function menu Press key as long as to the Layout menu Press key to confirm the selection Press key as long as the menu item see illustration appears Press key and to set the layout width As column width the width of one layout is entered e g 20 0 mm Press key and to enter the number of columns ...

Page 86: ...sh card However the following conditions have to be fulfilled Compact Flash card inserted in drive A Compact Flash card not write protected Enough free storage space onto Compact Flash card An error message appears in case these conditions are not fulfilled At switching off the printer the state of the current print order is saved to the corresponding directory of the Compact Flash Card However th...

Page 87: ...mized entry was active during switching off the direct print module the window for the first customized variable is displayed As in the intended file only the start values of the counter are saved they are refreshed at a new start of the print order by means of the number of printed layouts Each counter is counted corresponding from its start value Afterwards the position of the current and the ne...

Page 88: ...or blocks the entry of mask and the function menu By this means the user indeed can print layouts but the printer set up and the masks of the layouts can t be changed To receive a most flexible password protection the printer functions will be divided into several function groups In the function menu the printer parameters can be changed contrast speed mode The password protection prevents modific...

Page 89: ...Now changes can be done In the first line the user can define the password 4 digit number Press key to continue Press key and to activate deactivate the password protection yes no Press key to change to the second line Press key and to block release individual function groups Press key and to change from one group to the next one F Function menu 0 open 1 locked CF Compact Flash card 0 open 1 only ...

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Page 91: ...organised used and disposed of by the manufacturer Valentin products accordingly labelled can therefore be returned to Carl Valentin GmbH This way you can be sure your old equipment will be disposed of correctly Carl Valentin GmbH thereby fulfils all obligations regarding timely disposal of old equipment and facilitates the smooth reselling of these products Please understand that we can only take...

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Page 93: ... 75 76 77 78 79 80 81 82 83 F Figures Connector assignment control unit 10 Connector assignment control unit IP version 11 Print mechanics 9 Function menu Date time 53 Device settings 47 48 Emulation 52 I O parameters 49 50 Interface 51 Layout settings 45 46 Machine parameters 42 43 44 45 Menu structure 39 40 Network option 50 Print settings 41 Ribbon save 46 Service functions 54 55 H Hotstart 86 ...

Page 94: ...roller cleaning 64 Schedule 63 Transfer ribbon tension 66 Zero point adjustment 68 O Operating conditions 13 14 15 16 P Password protection 88 89 Pneumatic power supply connection 29 Print control 32 Print mechanics figure 9 Print principle 12 S Safety instructions 6 7 Signal diagram Mode 1 single item processing 71 Mode 2 continuous mode 72 Mode 4 continuous mode return without layout printing si...

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