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Die Bonder

BESTEM-D01R Operation Manual

Screen Operation

Initial Issuance August 2003

■

Issued By

：

CANON Machinery Corporation

Production Division Research & Development

Summary of Contents for BESTEM-D01/R

Page 1: ...Screen Operation een Operation Die Bonder Die Bonder Scr ...

Page 2: ......

Page 3: ...xport Trade Control Ordinance Please inform us when exporting this machine out of Japan Upon obtaining relevant Non Control Form please submit necessary applications such as application for ExportApproval License from JapaneseAuthorities Name Camera Model CSB4000CL 10 Quantity 2 units Maker Tokyo Electronic Industry Co Ltd Control No Refer to No 1 item 10 4 ...

Page 4: ...out it had been scanned for viruses using the latest virus definition file However virus infection through USB memory CD media and LAN connection may still be possible Therefore should any viruses infect this machine through the external media mentioned above it shall not be covered in our guarantee scope Nevertheless we shall provide immediate support upon receiving your request ...

Page 5: ...operating method and the matters concerning the safety of the system The contents of the operation and the maintenance manuals or other documents supplied with this system can not be used as a part of the contract or can not be the reason for revision or modification of existing agreements and conventions or relation The dealing contract contains all duties of CANON The contract note with the cust...

Page 6: ...ency stop button which is installed at the front side of the system Release the emergency stop button only after the cause of the trouble has been removed If you release the emergency stop button without checking unexpected serious accidents might occur Further never press the emergency stop button for a temporary halt status of the system There are 2 types of emergency stop buttons one for shutti...

Page 7: ...ent system status The Red lamp lights up together with an alarm when a trouble has occurred during automatic operation The Yellow lamp goes on when the operator has been called for work supply or other purposes The Green lamp lighting shows auto operation Other cautions １ Do not fail to perform the daily and the periodical check and confirm that there are no failures or abnormalities in the system...

Page 8: ...on during maintenance work 2 When performing the sensor check never touch the sensor with bare hands Use either tweezers or papers When performing the maintenance work the system should not be operable Turn off the ON OFF switch of the power supply When maintaining air driven parts switch off the system input air and the system power then check that the air pressure dropped down largely to the sam...

Page 9: ...d hands into inside of the panel rashly This would cause an accident by your fingers and hands caught with a driving gear and a belt During maintenance do the work after making sure that breakers of a machine and a switch board should be shut off There is a possibility that a burn would happen because of high temperature places inside of a machine During maintenance do the work after making sure t...

Page 10: ...ective clothes on because these chemicals have strong stimulus and strong corrosive to skin and mucous membrane of an operator In case these chemicals drops to skin wash them out with water and consult a doctor as soon as possible Please use chemicals materials after reading MSDS Material Safety Data Sheet and understanding how to handle them Laser beams are sometimes used depending on the type of...

Page 11: ... work transfer unit The transfer arm can easily be damaged and rehabilitation may be required IMPORTANT Important The removable doors and panels should be taken off from the system and stored at a safe place until completion of the installation IMPORTANT Receiving Inspection Visual Check Panels and steel constructions Check if they are not loose or if they show any signs of crack or damage Check t...

Page 12: ...tion as they may cause troubles in exposure to the sun locations with electromagnetic interference in proximity of heat sources of high or low temperature less than 19 C or more than 26 C and high or low humidity less than 40 or more than 70 with insufficient ventilation where dew condensation is generated in proximity of fire sources where the system may be damaged by chemicals and gases on unsta...

Page 13: ...ion Always equip with an leakage breaker The system must be supplied with an individual power source for the installation Don t connect other devices to this power source Danger It is extremely dangerous to work with wet hands when connecting the wiring After wiring and turning on electricity confirm that there are no loose connections to the power source confirm that there are no cracks or scratc...

Page 14: ...ut Resale In case of a contravention to the contract matters stipulated in the sales contract any responsibility of CANON will be extinguished About Disposal In case of a contravention to the contract matters stipulated in the sales contract any responsibility of CANON will be extinguished A State of Emergency If any emergency situation comes up in the work place immediately evacuate the clean roo...

Page 15: ...e of manual loss ordering parts for repair ordering periodical replacement parts information of the system displacement ordering warning labels in case of loss information in case of disposal disassembling Our Head Quarter Marketing Division Sales Department 85 Minamiyamada cho Kusatsu shi Shiga Pref 525 0063 JAPAN Ｔｅｌ０７７５６６１８２１Ｆａｘ０７７５６６１８３３ ...

Page 16: ...age breaker and internal system power breaker located on the system lower left side are all in the off position Next open the cover of the system main power breaker assembly Turn on the power of the plant and measure the phase to phase and phase to ground voltage at the primary side of the system breaker C A U T IO N Warning If the line voltage is not within the specification listed in this manual...

Page 17: ...ding of dies on top of supplied lead frame islands until lead frames storage operation For a long lasting machine we would appreciate it very much if this operation manual is carefully read through before operating the machine We hope that by having complete understanding on the operation method and machine s safety you will be able to utilize the machine efficiently ON0001 OM0001 i ...

Page 18: ...tions Contents of warrantee specified in the Sale and Purchase Agreement are the sole responsibility of the company Contents in this manual or other documentations may be one part of the Agreement and which may not be amended or changed This manual or part of this manual must not be reproduced or copied When taking this machine out to an overseas country the export and import laws and regulations ...

Page 19: ...een return forward button screen flow and exiting from the operating system etc Chapter 2 Auto Mode This chapter explains about the machine auto mode and button usage production count input screen fine adjustment screen and parameter information viewing screen etc in auto mode Chapter 3 Adjustment Mode This chapter explains about the machine adjustment mode and button usage simple adjustment scree...

Page 20: ...in this manual This display shows probable human injury or property damage if this warning is ignored and that wrong operation was done Operate the machine correctly and follow the maintenance procedure This display shows important operating and maintenance functions or contents to be emphasized OM0001 ON0001 A guide to related information reference Caution Memo Refer iv ...

Page 21: ... graphics Title of section Header Displays title of chapter Index Displays title of chapter Screen display Rounded number Displays button or item in this Buttons items explanation Explains button purpose or contents Steps indicator Shown when explaining a procedure OM0001 ON0001 Page number Current opened page Control No Internal control no v ...

Page 22: ...rantee Period Warrantee period of delivered machine with 8 hours daily operation time is 1 year Our company shall bear the machine s repair cost if the machine s failure is due to our internal non conformances If the responsibility is not clear a separate agreement must be established 5 2 Warrantee Valid Scope The following will not be included in the warrantee even though the warrantee period has...

Page 23: ...ur company shall not be liable for any damages caused by overhaul and modification done by your company for non related purposes 2 Cautions When Operating The Machine Until this manual is carefully read DO NOT switch on the machine s power supply Please wear suitable clothing when operating this machine Please remove any ornamental body accessories such as necklaces before operating this machine a...

Page 24: ...s current leak breaker is activated the maintenance engineer must check the caused of the breaker activation and take necessary action before re switching on the power supply If it is not checked and if power supply is switched on it may lead to major physical injury 4 Error When an error occurs the tower lamp and monitor will display the related error Check the error and follow the remedial actio...

Page 25: ...ommencing work as it may affect unexpected machine s mal operation or machine damage 8 Emergency Switch Push on the emergency switch installed on the machine when the machine needs to be abruptly and safely stopped However please take caution that potential dangers from high voltage and hot parts are still present even after the machine has been stopped Before operating or adjusting the machine pl...

Page 26: ...ted ON0001 OM0001 Do not peel off the warning labels Please order new labels if existing labels are already peeled off or not clear Important Moving parts caution This label is pasted nearby moving parts that can crush fingers or hands Do not place hands near moving parts During maintenance switch off motor power supply before commencing work High voltage caution Dangerous high voltage areas are p...

Page 27: ...use fire and burns do not have any flames or heat nearby the machine area 10 Safety Interlock Mechanism This machine has been in built with interlocks for safety and machine safeguarding purposes These interlocks must not be removed by any person other than by specially trained personnel If the machine is operated with the interlocks released it may lead to major physical injury 11 Machine Utility...

Page 28: ...antee Period vi 5 2 Warrantee Valid Scope vi Safety Cautions vii 1 Cautions When Using The Machine vii 2 Cautions Before Operating The Machine vii 3 Electrical Cautions viii 3 1 Power Supply viii 3 2 Current Leak viii 4 Error viii 5 Maintenance viii 6 Hot Parts Cautions ix 7 Static Electric Cautions ix 8 Emergency Switch ix 9 Warning Label x 10 Safety Interlock Mechanism xi 11 Machine Utility Supp...

Page 29: ... Single operation screen 3 5 3 4 Manual operation screen 3 6 3 5 Teach screen 3 8 3 6 Parameter screen 3 10 3 7 Function swap SW screen 3 11 3 8 I O check screen 3 12 3 9 Super user screen 3 14 3 9 1 Parameter input 3 14 3 9 2 Super user screen 3 15 3 10 Testrun screen 3 16 3 11 All origin return screen 3 18 3 12 Recognition image display 3 19 Chapter 4 Product Mode 4 1 Conversion Product change s...

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Page 31: ...on preparation In this chapter display explanation will be given according to the following sequence 1 1 Screen display after MAIN POWER is switched ON page 1 2 1 2 All origin return screen page 1 3 1 3 Screen during all origin return page 1 5 1 4 Screen after all origin return completion page 1 6 1 5 Exit screen page 1 8 ...

Page 32: ...creen display after MAIN POWER ON is switched ON １ BESTEM logo display During auto start up operating system will be started automatically and the BESTEM logo will be displayed Do not touch any touch button when doing steps 1 3 ２ System loading display System will be downloaded ３ System loading completed After system loading is completed the screen will change to 1 2 All origin return screen displ...

Page 33: ...return screen Current date and time display Current product type name frame name and wafer name display All origin return cancel button When selected Fine adjustment screen will be displayed All origin return execute button When selected All origin return will be executed Unit status display Display status of unit origin return left icon show origin return in progress ...

Page 34: ...ll be displayed Product mode button When selected Product mode will be displayed Information mode button When selected Information mode will be displayed Buttons in gray are not active When touch button is selected button color will change Before selection blue After selection yellow Refer to Chapter 2 Auto Mode Refer to Chapter 3 Adjustment mode Refer to Chapter 4 Product mode Refer to Chapter 5 ...

Page 35: ...n all origin return execute is selected 1 3 Screen during all origin return All origin return progress indicator Shows the progress of all origin return Origin return completion display Displays that a unit has completed its origin return Display changes when origin return is completed Before completion Upon completion origin return Memo Exe ...

Page 36: ... o n 1 P r e O p e r a t i o n ON0001 OM0001 1 4 Screen after all origin return completion Once the origin return is completed the time taken for origin return operation will be displayed Origin return time display Displays the time taken for all origin return operation ...

Page 37: ... 備 1 P r e O p e r a t i o n 1 P r e O p e r a t i o n ON0001 OM0001 Approximately 10 seconds after the display of origin return time screen will change to adjustment mode screen or if button is pressed screen will change to adjustment mode screen ...

Page 38: ...This is used to turn the machine power supply OFF To turn OFF the power supply Switch OFF the main power switch below the operational panel UPS will be activated and after a few seconds the UPS power will also be turned OFF If UPS is manually switched OFF during its activation data that have been changed may not be saved or may be lost Please wait for the UPS to switch OFF naturally ...

Page 39: ...章運転準備 OM0001 OM0001 2 A u t o M o d e 2 A u t o M o d e Chapter 2 Auto Mode In this chapter display explanation will be given according to the following sequence 2 1 Auto mode screen page 2 2 2 2 Fine adjustment screen page 2 3 ...

Page 40: ...when operating this machine The screen displays are explained as sequential order below 2 1 Auto mode screen Selected product Production plan Production count Fine adjustment button When selected Fine adjustment screen will be displayed Information viewing button When selected Information mode can be displayed during auto run Refer to 2 2 Fine Adjustment Screen Refer to Chapter 5 Information Mode ...

Page 41: ...mended during auto run Select item for fine adjustment Display will change according to selected item s criteria Select parameter for fine adjustment Upper side Parameter name Lower side Current value Min value Current Max value Change parameter １１ confirm Return to auto mode Buttons in gray are inactive Caution ...

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Page 43: ...3 1 Adjustment mode screen page 3 2 3 2 Simple adjustment screen page 3 4 3 3 Single operation screen page 3 5 3 4 Manual operation screen page 3 6 3 5 Teach screen page 3 8 3 6 Parameter screen page 3 10 3 7 Function swap SW screen page 3 11 3 8 I O check screen page 3 12 3 9 Super user screen page 3 14 3 10 Testrun screen page 3 16 3 11 All origin return screen page 3 18 3 12 Recognition image d...

Page 44: ...djustment screen will be displayed Refer to 3 2 Simple Adjustment Screen Single operation screen button When selected Single operation screen will be displayed Refer to 3 3 Single Operation Screen Manual operation screen button When selected Manual operation screen will be displayed Refer to 3 4 Manual Operation Screen Teaching screen button When selected Teaching screen will be displayed Refer to...

Page 45: ...user parameter screen button When selected Super user screen will be displayed Refer to 3 9 Super User Parameter Screen Testrun screen button When selected Testrun screen will be displayed Refer to 3 10 Testrun Screen All origin return screen button When selected All origin return screen will be displayed Refer to 3 11 All Origin Return Screen Recognition image display button When selected Recogni...

Page 46: ...t of 2 2 Fine Adjustment Screen However non set parameter during auto run may be able to be set here Fine adjustment screen button When selected Display will return to previous screen Fine Adjustment Screen Refer to 2 2 Fine Adjustment Screen Recognition image display button When selected Recognition image button will be displayed Refer to 3 12 Recognition Image Display Undo Redo button Input data...

Page 47: ...n on screen display when touch button single operation is selected 3 3 Single operation screen Unit selecting button To carry out single operation Display sequence 1 Select the unit to be operated with unit selecting button 2 Press START switch on operation panel to commence operation OM0001 OM0001 ...

Page 48: ...ed 3 4 Manual operation screen Scroll up button to first page When selected First page will be displayed Scroll back button to previous page When selected Previous page will be displayed Scroll forward button to next page When selected Next page will be displayed Scroll forward button to last page When selected Last page will be displayed 3 6 OM0001 OM0001 ...

Page 49: ...ted cursor will turn to blue Unit selecting button To carry out manual operation Display sequence 3 7 OM0001 OM0001 1 Select the unit to be operated with unit selecting button 2 Select the item to be operated with item selecting button item number and name display will turn to blue 3 Press ON OFF switch on operation panel to commence operation ...

Page 50: ... button teach is selected 3 5 Teach screen Item selecting button Item number and name display When selected the cursor will turn to blue Manual operation item selecting button Selected item and name display When selected the cursor will turn to blue 3 8 OM0001 OM0001 Left right input range Min value Max value Current value ...

Page 51: ...nd name display will turn to blue When manual operation is required midway select the item to be operated with manual operation item selecting button and press ON OFF switch on operation panel 3 When JOG key on operation panel is pressed continuously operation will be done Adjust it to the position to be set 4 Press to input the data To carry out manual operation Display sequence 1 Select the unit...

Page 52: ... OM0001 OM0001 When item number name display value and unit are selected the cursor will turn blue Unit selecting item To carry out parameter input Display sequence 1 Select unit for input with unit selecting button 2 Select item for input with unit selecting button item number and name display will turn to blue 3 Use numeric buttons to change the value and press ENTER to confirm the value ...

Page 53: ...lay when touch button function swap SW is selected 3 7 Function swap SW screen Item number and name display ON OF swap switch Selected switch will be yellow Unit selecting button To change function swap switch Display sequence 1 Select unit to be input with unit selecting button 2 Select function to swap with ON OFF swap button ...

Page 54: ...screen display when touch button IO check is selected 3 8 I O check screen Item number and name display I O status During input IN only display can be seen During output OUT it will be in button style Input mode IN and output mode OUT swap button Selected button will be in yellow 3 12 OM0001 OM0001 ...

Page 55: ... looking at the button color changes If the display does not change either the sensor is damage or connector is loose or there is connection defect Please check To check for OUT output Display sequence Select unit for input with unit selecting button Display item to check with page scroll buttons Top Prev Next Last Select OUT at input output swap button Click I O display button of item to be check...

Page 56: ...justment Modeｄｊ３Ａｄ3 Adjusmtnet Modeｊｕ OM0001 OM0001 Explanation on screen display when touch button super user is selected 3 9 Super user parameter screen 3 9 1 Password entry Password entry screen Enter 1 8 5 0 Enter to enter into super user mode ...

Page 57: ...ton When selected Each menu item screen will be displayed 3 15 OM0001 OM0001 参照 Super user content and item will not be disclosed as accidentally changing its values may affect the machine s normal operation Product delete and Product copy in product change mode can only be selected after entering into super user mode 注意 ...

Page 58: ...M0001 OM0001 Explanation on screen display when touch button testrun is selected 3 10 Testrun screen Set product Production planning Production count Loader magazine slot display Slot from magazine 1st position display Only displayed in optional magazine loader AgP multi supply position X Y ...

Page 59: ...osition display X Y Unloader magazine slot display Slot from magazine 1st position display Only displayed in optional unloader Work position display Display position can be moved with left right key Ring existence display To carry out testrun Display sequence 1 Press START button 3 17 OM0001 OM0001 ...

Page 60: ...eｊｕ Explanation on screen display when touch button all origin return is selected 3 11 All origin return screen This screen is similar to all origin return screen during start up Refer to 1 2 All Origin Return Screen Refer to 1 3 Screen During All Origin Return 3 18 OM0001 OM0001 ...

Page 61: ...play when touch button recognition image is selected 3 12 Recognition image display Recognition image display button Display allocated recognition image button 1 time click Display small monitor 2 times click Display big monitor 3 times click Delete monitor HIDE button When selected Deletes all recognition image display button ...

Page 62: ...o Recognition Setting Operation Manual for display in monitor Ref Ma er to Recognition Setting Operation nual Recognition monitor AgP recognition island recognition Displays island recognition monitor and AgP recognition monitor Please refer to Recognition Setting Operation Manual for display in monitor Refer to Recognition Setting Operation Manual 3 20 OM0001 OM0001 ...

Page 63: ...uct Mode 4 1 １章運転準備 OM0001 OM0001 4 Product Mode 4 Product Mode Chapter 4 Product Mode In this chapter display explanation will be given according to the following sequence 4 1 Conversion product change screen page 4 2 ...

Page 64: ...gistration Create new product name based on currently selected product Automatically converted to new product Product copy Copy currently selected product to a different memory media Can be selected only in super user mode Product delete Delete currently selected product Can be selected only in super user mode Close Return to main screen Select memory area to be displayed in product data list HDD ...

Page 65: ...to currently selected memory area During the product name input the following software keyboard will be displayed Bring the cursor to the dialogue box and set the new product name Product name can use any except etc If used error will be displayed and the product name has to be re entered Product copy This item enters the super user mode in main screen and is valid only when inside of product mode...

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Page 67: ...hapter 5 Information Mode In this chapter display explanation will be given according to the following sequence 5 1 Information mode screen page 5 2 5 2 Production planning screen page 5 4 5 3 Production information screen page 5 5 5 4 Error information screen page 5 6 5 5 Version information screen page 5 7 ...

Page 68: ...n will be displayed Refer to 5 2 Production Planning Screen Production information button When selected Production information screen will be displayed Refer to 5 3 Operation Information Screen Error information button When selected Error information screen will be displayed 5 2 OM0001 OM0001 Version information button When selected Version information screen will be displayed Refer to 5 4 Error I...

Page 69: ...ton to previous page When selected Previous page will be displayed Scroll forward button to next page When selected Next page will be displayed Scroll forward button to last page When selected Last page will be displayed Min limit Max limit Set value Set value with 1 9 and Press Enter to set the value in Entered value will be displayed on the Set value and allowable setting range minimum and maxim...

Page 70: ...nformation Mode 5 I5 Information Mode 5 2 Production planning screen Production planning item Production planning item setting value When production planning setting needs to be changed select item to be changed with and then use the numeric keys displayed on the right screen to input the new value 5 4 OM0001 OM0001 ...

Page 71: ...screen when touch button operation information is selected In5 Information Mode 5 I5 Information Mode 5 3 Operation information screen Actual operation results item Actual operation record This displays the existing operation information 5 5 OM0001 OM0001 ...

Page 72: ...n Mode Explanation on screen when touch button error information is selected In5 Information Mode 5 I5 Information Mode 5 4 Error information screen Displays error description date time error code error description 5 6 OM0001 OM0001 ...

Page 73: ... Mode 5 Information Mode Explanation on screen when touch button version information is selected In5 Information Mode 5 I5 Information Mode 5 5 Version information screen Version information screen 5 7 OM0001 OM0001 ...

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Page 75: ...on Chapter 6 Restart Function In this chapter display explanation will be given according to the following sequence 6 1 Restart function mode screen page 6 2 6 2 Auto Preform restart function page 6 3 6 3 Auto Mount restart function page 6 4 6 4 Auto Preform and Mount restart function page 6 5 6 5 Mount position pasted check function page 6 5 ...

Page 76: ... button is selected at AUTO mode page 6 R6 Restart Function 6 6 Restart Function 6 1 Restart function mode screen Auto button OM0001 OM0001 Restart button When selected New added 4 parameter screen will be displayed Refer to 6 2 Auto Preform restart function Refer to 6 3 Auto Mount restart function ...

Page 77: ... 6 2 Auto Preform restart function PREFORM RESTART FUNCTION Lead frame can directly transfer to specify Preform target position and start paste to the specify island position Preform Island target Preform Feed target Specify data for number of pitch row to be transferred OM0001 OM0001 ...

Page 78: ...ION Lead frame can directly transfer to specify Mount target position and start bonding to the specify island position Mount Island target Specify data for start mounting island number Mount Feed target Specify data for no of pitch row to be transferred Mount only has input value Mount from input data to MAX island number OM0001 OM0001 ...

Page 79: ...the lead frame to both position Both PREFORM ISLAND TARGET and MOUNT ISLAND TARGET need to be set for the specify the starting paste and mounting position 6 5 Mount position pasted check function Lead frame will transfer to specify Preform position and start paste at the specify start number After lead frame transferred to mount position mount will only start mount according to the specify Preform...

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Page 81: ...Die Bonder BESTEM D01R Operation Manual Screen Operation Initial Issuance August 2003 Issued By CANON Machinery Corporation Production Division Research Development ...

Page 82: ...65 0755 Fax 077 565 0755 Shanghai Office 903 Shanghai Kerry Centre 1515 Nanjing Road West Shanghai 200040 China TEL86 21 5298 5101 2 Taipei Office 5f 3 No 390 Fu Hsing South Road Sec 1 Taipei 16847778 Taiwan TEL886 2 2709 5122 URL http www canon machinery co jp This manual uses eco mark approved recycled paper ...

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