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Canature 105STS 90 -1.5", Installation, Operation & Service Instructions

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Canature 105STS 90 -1.5

Index   

                                                                                                                                                                                                           Page  Index —1 

                                      Table Of  Contents 

Section 1 —Receiving 

               1.1 Receiving & inspection 

               1.2 Major component  

               1.3 Standard components 

               1.4 Optional components 

Section 2 —Specifications 

               2.0 Unit parameters 

               2.1 Model legend 

               2.2  Regeneration cycle settings 

               2.3 Installation specifications 

               2.4 General specifications 

              2.5  Valve dimensions         

Section 3 - Planning location & installation 

              3.1 Location considerations  

              3.2 Materials required 

              3.3 Typical piping layout  

             3.4 Optional piping 

Section 4 - Installation 

              4.0 General installation guide 

              4.1 Tank positioning  

             4.2 General piping 

             4.3 Special  applications piping 

 

            4.4 Control valve installation     

            4.5 Brine tank connections       

Section 5 - Media Loading   

              5.0  General guidelines media loading 

              5.1 Media descriptions 

 

             5.2 Media quantities  

Section 6 - Start up   

 

              6.0 Information required and overview for start-up 

              6.1  Program parameters, calculating hardness 

              6.2 Controller programming quick guide for start-up 

              6.3 Piping inspection, media bed soak 

              6.4 System regeneration 

 

            

             

105 STS Softener 

Section 7 - Operation 

              7.0 Operating conditions 

       

   7.1-7.7 Cycle operations   

Section 8 - Programming Electrical  

 

              8.0 Key pad configuration 

              8.1 Service display screen 

              8.2 Initiating a regeneration 

              8.3 Screen display  during regeneration 

              8.4 Main menu set up and programming 

              8.5 Diagnostics and history 

              8.6 Alarms and error codes 

Section 9 -General Maintenance    

              9.0 Recommended tools 

               9.1 PCB / motor / power head removal 

              9.2  Seal / spacer (lantern ring) /piston replacement 

              9.3 Clean / replace injectors, DLFC, BLFC, meter 

              9.4 Installing o-rings 

Section 10  -Repair Parts   

 

 

10.1  -Mineral tanks/ closures  

 

 

 

10.2   Distribution     

 

 

10.3.0 Valve body parts breakdown   

            10.3.1 Brine valve injector assembly 

 

10.3.2 Piston / seals / spacers (lantern ring)  

           10.3.4 Drain line flow control assembly DLFC 

           10.3.5 Outlet meter assembly 

  

10.3.6 Circuit boards, cables, wiring harness 

 

10.4 Media beds 

 

 

 

10.6 Brine tanks 

 

 

 

 

 

 

Section 11 -Troubleshooting 

 

Section 12  -Warranty 

 

 

 

 

 

Summary of Contents for 105STS 90 -1.5"

Page 1: ...105 Valve Installation Operation Service Instructions 105 Series STS Softener 80150418 1 31 19...

Page 2: ...105 Valve This page intentionally left blank...

Page 3: ...lculating hardness 6 2 Controller programming quick guide for start up 6 3 Piping inspection media bed soak 6 4 System regeneration 105 STS Softener Section 7 Operation 7 0 Operating conditions 7 1 7...

Page 4: ...tc are supplied by others All softener systems will include the following One electronic 105 control valve with color display Note any loose parts in the valve shipping box such as adapters couplers c...

Page 5: ...llow some movement The optional flex connectors may be required Brine tank c w internal safety float and brine grid For units up to and including 450 000 15 ft3 brine line is also included For all lar...

Page 6: ...I 44 30 diameter and above are NSF ANSI 61 Maximum vacuum 127 Hg Maximum operating pressure 150 psi 10 3 bar Ion exchange resin High capacity IAPMO certified 8 Canature resin Internal hub and lateral...

Page 7: ...ckNozzle Orange Throat 9 47 9 11 9 5 0 95 10 50 Black Nozzle Orange Throat 9 78 9 17 9 5 0 95 15 75 Gray 9 84 9 27 180 12 5 0 95 6 36 Black Nozzle Orange Throat 9 56 9 13 12 5 0 95 10 60 Gray 9 68 9 2...

Page 8: ...rine Draw Fast Rinse Refill 360 24 5x2 2 6 72 White 9 55 9 12 24 5x2 2 10 120 White 9 92 9 20 24 5x2 2 15 180 White 9 138 9 30 390 24 5x2 2 6 78 White 9 60 9 13 24 5x2 2 10 130 White 9 100 9 22 24 5x2...

Page 9: ...016 1 499 105STS 210 2 21 x 62 29 x 50 88 40 59 533 x 1575 740 x 1275 2 235 1 016 1 499 105STS 240 2 24 x 72 33 x 53 96 42 66 610 x 1829 840 x 1335 2 438 1 067 1 676 105STS 270 2 24 x 72 33 x 53 96 4...

Page 10: ...1 2 00 3 72 0 76 533 x 1575 740 x 1275 STS 240 240 000 8 40 43 59 15 24 x 72 33 x 53 189 000 0 27 2 52 2 71 3 72 0 95 610 x 1829 840 x 1335 STS 270 270 000 9 45 46 62 15 24 x 72 33 x 53 243 000 0 25 2...

Page 11: ...SPECIFICATIONS SECTION 2 Page 2 6 105 STS Softener 105 Valve Dimensions Section 2 5...

Page 12: ...s will void the system warranty To reduce the risk of hot water backing up into the conditioner piping between the conditioner and water heater should be as long as possible A backflow preventer or ch...

Page 13: ...d as optional items with the system Note Due to slight expansion and contraction of the media tanks the piping must be designed to all some movement as well as protection from vacuum flex connectors a...

Page 14: ...ption of the single softener The standard single softener is raw water bypass during regeneration with no raw water bypass available as an option All standard softener systems use raw water for regene...

Page 15: ...M LOCATION SECTION 3 Page 3 4 105 Softener Typical Piping STS or MTS Single Softener No Raw Water Bypass Section 3 3 Note Ball valve used on MTS version only Standard softener valves use raw water for...

Page 16: ...CATION SECTION 3 Page 3 5 105 Softener Typical Softener Piping Optional Separate Source Treated Water Regeneration Section 3 4 Single tank system Note Outlet ball may not be required for some systems...

Page 17: ...is broken the media will be flushed into the service lines Also note that the riser tube on the 105 valve is cut 1 2 below the top of the tank see section 5 Load the media into the tanks See section 5...

Page 18: ...hould be as short as possible and must piped to an open drain Access to the drain and air gap are necessary for visual inspection and testing of the drain water The air gap also prevents sewage backin...

Page 19: ...in the units from siphoning down when not in operation If the units did drain down it could lead to operational issues for the system If the system requires treated water regeneration additional room...

Page 20: ...connection is 1 5 or 2 MNPT and has the meter mounted internally For more information see section 10 Confirm meter cable is properly inserted into the meter pipe adapter Drain connection is 1 5 or 2 M...

Page 21: ...below the top of the tank The riser tube top end must also be properly chamfered to prevent damage to the riser tube o ring while sliding the control valve on Confirm both the riser tube o ring and ta...

Page 22: ...warranty See drawing If the interconnecting piping is rigid such as when the piping is in copper flex connectors must be installed on all connections to control valve A flex connection may also be re...

Page 23: ...nded except for alternating units are using the same brine tank the brine line is teed off to the two different units The brine tank overflow is piped to an open drain piping by others The overflow is...

Page 24: ...Optional 99004 Before the media is loaded the bottom distribution must be closely inspected to ensure it was not damaged in shipping If the distribution is cracked or broken it must be repaired befor...

Page 25: ...he media list and start from the bottom up Ensure the proper amount of each type of media before moving on to the next media It is common to have additional partial bags to add up to the required quan...

Page 26: ...Page 5 3 Softener Media Description Media Beds Quantities Section 5 2 Special Media Loading Optional Section 5 2 1 Layer Media Quantity 1 Bottom Layer 2 3 4 5 6 7 Top Layer Section 5 1 Aquafine AQ100...

Page 27: ...4 278 126 150 410005 0 2 0 15 0 1 5 345 157 180 410006 0 2 0 15 0 15 6 402 183 210 410007 0 2 0 15 0 15 7 454 206 240 410008 0 3 0 2 0 2 8 526 239 270 410009 0 3 0 2 0 2 9 578 263 300 410010 0 3 0 2...

Page 28: ...s also a condensed version of the programming guide for the standard responsive flow softener system This section is a short list that covers the programming of the exceptions that were not pre progra...

Page 29: ...in the next table There are three different grain capacities shown for each softener size Grain capacity of the resin changes depending upon the quantity of salt used per cubic foot of resin when reg...

Page 30: ...vel the ca pacity to use is 270 000 If the compensated hardness is 12 grains the calculation is 270 000 divided by 12 gpg equals 22 500 gallons To leave a small buffer to compensate for any variations...

Page 31: ...the meter cable is correctly in the meter slot on the outlet pipe adapter Check all electrical connections and ensure that they are correct and complete Once inspection is complete manually advance th...

Page 32: ...pro cess may take 20 minutes or more Once completed close the inlet isolation valve With the inlet still closed plug the unit back in The valve may cycle back to the home position If so initiate a re...

Page 33: ...re is not to exceed 100 psig 690 kPa water temperature is not to exceed 100 o F 38 o C and the unit can not be subjected to freezing conditions The manual bypass valve must always be closed and the ma...

Page 34: ...hange sites on the resin beads As the duration of the service run increases the softening resin slowly depletes losing its ion exchange capacity until the softening resin can no longer remove the hard...

Page 35: ...Operation Section 7 Page 7 3 105 Softener Service Position...

Page 36: ...s are 1 backwash 2 brine draw slow rinse 3 fast rinse and 4 brine tank refill Backwash Position Section 7 During backwash water is directed down the riser tube out the bottom hub and laterals then upw...

Page 37: ...Operation Section 7 Page 7 5 105 Softener Backwash Position...

Page 38: ...of the cycle is the brine draw Water from the valve flows through the through the injector or aspirator assembly This water flow creates a vacuum which results in drawing in a brine solution from the...

Page 39: ...Operation Section 7 Page 7 7 105 Softener Brine Draw Slow Rinse Position...

Page 40: ...opped by the air check the brine draw cycle ends and the slow rinse cycle begins The actual control valve piston does not move There is now a low flow rate that will slowly push the brine through the...

Page 41: ...ion Section 7 6 During rinse water is directed downwards through the softener and out to drain This reconsolidates the media bed and rinses any remaining brine in the media bed to drain The flow rate...

Page 42: ...Operation Section 7 Page 7 10 105 Softener Rinse Position...

Page 43: ...er back into the brine tank for the next regeneration cycle The refill water flows through the injector aspirator through the brine valve and out to the brine tank The flow rate to the brine tank is r...

Page 44: ...8 Page 8 1 Key Pad Configuration Section 8 0 There are four push buttons on the keypad on the 105 control valve Note MENU SET and ARROWS will be referred to indicate which button is required to be pus...

Page 45: ...ervice display page On the service display screens the main system information is displayed Different information is displayed depending upon how the valve is programmed Single tank Metered unit Time...

Page 46: ...the Regen Now line and push the SET button the unit will regenerate immediately If the Regen Tonight line is highlighted and push SET button the unit will regenerate the preset time which is adjustabl...

Page 47: ...l indicate the regeneration cycle the unit is in Also displayed is the actual time remaining before the end of the cycle A third item displayed is the percentage of time left for the complete regenera...

Page 48: ...an be manually advanced by holding any button for three seconds Main Menu Setup And Programming Section 8 4 To access the programming screens do the following Push MENU to advance to the user menu scr...

Page 49: ...valve is programmed Days Calendar Meter Delayed Meter Immediate Days Meter Over Ride Default factory settings Regeneration time default 2 00 AM Regeneration day of the week default ON Saturday Regener...

Page 50: ...on 8 Page 8 7 Main Menu Setup And Programming Section 8 4 The Main Menu screen that appears will change with how the valve is programmed Days Calendar Meter Delayed Meter Immediate Days Meter Over Rid...

Page 51: ...Programming Section 8 Page 8 8 Main Menu Setup And Programming Section 8 4 105 STS Control...

Page 52: ...Programming Section 8 Page 8 9 Main Menu Setup And Programming Section 8 4 105 STS Control...

Page 53: ...Programming Section 8 Page 8 10 Main Menu Setup And Programming Section 8 4 105 STS Control...

Page 54: ...Programming Section 8 Page 8 11 Main Menu Setup And Programming Section 8 4 105 STS Control...

Page 55: ...Programming Section 8 Page 8 12 Diagnostics And History Section 8 5 The menu path to History Values is Main Service Screen Main Menu Advanced Menu History Values 105 STS Control...

Page 56: ...Programming Section 8 Page 8 13 Diagnostics And History Section 8 5 OR a fixed reserve value as Usage History Past 56 days water usage records All history data can be reset 105 STS Control...

Page 57: ...ogramming Section 8 Page 8 14 Diagnostics And History Section 8 5 History information since start up History since previous reset Note Each record could be reset if entered and confirmed 105 STS Contr...

Page 58: ...witch is not plugged or loose Solution Check the micro switch and connect the wire well Issue The buzzer beeps and the screen displayed System Error E2 Cause The motor can t find its right position in...

Page 59: ...down arrow button Make sure the valve is back in the service position when done 3 Once the control valve is back to the service position unplug the electrical power to the unit 4 For any individual p...

Page 60: ...e piping or on the media tank Turn off the water supply to valve and relieve the pressure inside as explained in section 9 0 1 9 0 2 Unplug the electrical power remove the wire cover screws and remove...

Page 61: ...driver if necessary Use the 2 4 mm flat screw driver to release any wires that are to the screw terminals Remove the cover with the PCB If replacing the PCB circuit board remove the four screws holdi...

Page 62: ...the motor assembly by the wire motor frame 05060074 as the wire frame is only pushed into the motor and can slip out Also note that the micro switch wiring and motor wiring will come out with the mot...

Page 63: ...ro switch wires do not have to be removed When reassembling the large gear into the motor assembly be sure to depress the anti reverse pawl 05060035 Once the drive motor assembly has been separated fr...

Page 64: ...bolts are longer than the bolts previously removed The plastic powerhead bracket can now be removed by moving the bracket to the left as illustrated below Attached to the back of the cross bar assembl...

Page 65: ...l end plate in place 8 mm socket nut driver or Philips screw driver NOTE Some times pushing the piston assembly slightly in and then pulling makes it a easier to slide the assembly out Grasp the cross...

Page 66: ...the valve Note If the no raw water piston PLUG option is used the first seal is left out If the no raw water bypass trailer piston is used all seals are used See section 10 for more details 105 Contro...

Page 67: ...ter compared to 50 mm for all other spacers It is critical that this spacer is placed in the proper position when reas sembling It is important to note the order the seals spacer and o rings are remov...

Page 68: ...er assembly into the valve Repeat the above process until all the O rings seals quad rings and spacers lantern rings have been installed IMPORTANT NOTES WHEN RE ASSEMBLING THE SEALS AND SPACERS The la...

Page 69: ...nsure the proper piston assembly is being used The basic piston stays the same but a trailer piston or piston end plug can be used for no raw water bypass see section 10 3 0 Apply silicone grease on t...

Page 70: ...installed NOTE INSTALL POWER HEAD BRACKET AS SHOW BELOW The bolts do line up if reversed but the valve will not function as intended Lightly apply silicone grease into the cross bar track Ensure the r...

Page 71: ...at the SERVICE position as indicated by the arrow shown below 105 Control Valve The slot follower 05060023 must be at the 3 O clock position on the gear and vertical in orientation If the motor cam g...

Page 72: ...s shaft as shown Guide the motor drive and micro switch wires through the power head housing as the motor assembly is slid in The slot follower must slide into the cross bar vertical slot Normally if...

Page 73: ...back in If a new circuit board PCB has been installed the system will have to be repro grammed Once the programming has been completed if required the system should be moved through a complete regene...

Page 74: ...9 0 2 before removing the meter and brine valve It is also recommended to have the pres sure off before removing the BLFC or DLFC The DLFC drain line flow control has flow washers that control the max...

Page 75: ...on the control valve piping or on the media tank Turn off the water supply to valve and relieve the pressure inside as explained in section 9 0 1 9 0 2 before removing the meter and or the brine valve...

Page 76: ...ng the clip on the BLFC housing and pulling the housing out Also disconnect the brine solenoid wiring by using a Philips screw driver and unthreaded the connector from the solenoid Remove the four bol...

Page 77: ...g and all surfaces the O ring will con tact both the male female surfaces Install the O ring on the MALE connection ensure that the O ring is not twisted Install all other required parts and slide the...

Page 78: ...e Std Base 25030003 24 Diameter x72 Natural 4 Threaded Top Hole Std Base 25030004 30 Diameter x 72 Natural 4 Top Bottom Hole Tripod Base 25030030 30 Diameter x 72 Natural 6 Top Bottom Flanged Tripod B...

Page 79: ...her 105 Valve 2 13038001 Nut M8 105 Valve 2 4 05060002 Tank adaptor 105 105 Valve 1 5 05060004 Support Rise pipe 105 105 Valve 1 05060004B Support RisePipe 1 9 OD 105 Valve 05060082 O ring retainer 10...

Page 80: ...Pin 105 Valve 1 29 05060023 Slot follower 105 Valve 1 30 05060071 End plug plate 105 Valve 1 31 60010596 Bolt M5 12 105 Valve 05056508 4 32 05060105 Valve Brine Assy105Valve 105 Valve Aspirator 1 0506...

Page 81: ...Parts Section 10 Page 10 4 Brine Valve Injector Assembly Kits 05060105 05060105 105 Control Valve 105 Brine Valve Injector Assembly Section 10 3 1 Solenoid Harness Not Shown 05060120...

Page 82: ...3 05060013 Aspirator Cap 14 05060055 O ring 40 87x3 53 15 60095610 O ring 14 3 16 05060068 Screen Nozzle 17 05060054 O ring 34 52x3 53 18 05060012 Aspirator Housing Plug 19 05060064 Bolt M5x68 20 9238...

Page 83: ...Ring V Gray 54mm 1 5 05060008 Lantern Ring IV Gray 50 mm 1 6 05060056 O Ring 59 92x3 53 Brown 3 7 05060057 O Ring 63 09x3 53 Black 5 8 05060049 Quad Ring 50 17x5 33 Black 8 9 05060050 Quad Ring 12 37x...

Page 84: ...60100 Decal 105 Valve 1 4 05060093 10 washer 105 Valve 4 5 05060092 Screw 10 32UNF0 5 105 Valve 4 6 62000607 Micro switch EWS 105 Valve 2 7 60010579 Bolt M3x30 105 Valve 13000332 2 8 05060075 Spring A...

Page 85: ...Valve 1 05060038 0 DLFC PlugPlate Using Flat Flow Buttons 05060038C DLFC PlugPlate105V 1Hole No Plug 105 valve 2 Dia 05060038B DLFC PlugPlate105V 2Hole No Plugs 105 valve 2 Dia 05060038 DLFC PlugPlat...

Page 86: ...1 5 NPT Outlet 105 Valve 1 2 05040045 Turbine shaft 105 Valve 1 3 05060058 O ring 56 52x5 33 105 Valve 3 4 05060110 Turbine Assembly 105 Valve 1 5 05060101 Turbine Nozzle 105 Valve 1 6 05060077 Snap...

Page 87: ...Parts Section 10 Page 10 10 105 Control Valve Circuit Boards Controllers Cables Section 10 3 6 All circuit board connections are color coded...

Page 88: ...lip 05060123 Cable Micro switch 105 Harness 4 wire 05060120 Cable Solenoid 105 2Wire Harness RedBlack YellowC 70011496 Connector Only 4Pin Female No Wire 12100064 Cable PowerConnection105 Valve Black...

Page 89: ...all JSY tanks 1 2 or pipe on site 60050610 Brine well for all jsy brine tanks 5 5 dia X 54 L 60010005 Over flow adapter PE 12 EI 0500F N 3 8 brine line tubing 500 ft roll specify length when ordering...

Page 90: ...TROUBLE SHOOTING Section 11 Page 11 1 105 Valve Troubleshooting Section 11...

Page 91: ...TROUBLE SHOOTING Section 11 Page 11 2 105 STS Softener Valve Troubleshooting Section 11...

Page 92: ...ate of manufacture as indicated by the serial number provided the failure is due to a defect in material or workmanship The only exception shall be when proof of purchase or installation is provided a...

Page 93: ...sediment and or silt or damage caused by any force of nature is not covered in this warranty We will repair or replace defective parts if our warranty department determines it to be defective under th...

Page 94: ...8 U S A 9760 Mayflower Park Dr Suite 110 Carmel IN 46032 U S A 56 Lightcap Rd Pottstown PA 19464 U S A 4645 W McDowell Rd Suite 106 Phoenix AZ 85035 Canada West 855 Park St Unit 1 Regina SK S4N 6M1 Ca...

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