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SP2 / SP3 OUTPUT AND LED STATUS IN ALARM CONDITION

SP2 / SP3 ALARM ANNUNCIATOR

If a Primary Alarm mode has been configured, when an alarm condition occurs the alarm
annunciator 

-AL-

will be displayed alternating with the process variable. The alarm

together with the display, will be automatically reset as soon as the alarm condition has
been cleared.

The annunciator may be disabled by selecting 

no.AL

on

, in Level 4.

ERROR MESSAGES

SENSOR FAULT

Display flashes: 

inPt: FAiL

Indicates:  

sensor open or short circuit or linear input over-range.

Action:  

Check sensor/wiring/connectors

NON-VOLATILE MEMORY ERROR

Display flashes: 

dAtA

:

FAiL

Action:  

De-power briefly. Replace unit if problem persists

MANUAL POWER ERROR

Display flashes: 

hAnd 

:

FAiL

SP1 set to on–off in 

CYC.t

Action:     

Select proportional mode

IMMEDIATE FAIL ON AUTOTUNE START

Display flashes: 

tunE 

:

FAiL

Setpoint display 0
1. No setpoint entered. 

Action:     

Enter setpoint

2. SP1 set to ON/OFF in 

CyC.t

Action:     

Select proportional mode

Note:

To reset and clear error press 

▲▼ 

together briefly to cancel message.

FAIL LATER DURING AUTOTUNE CYCLE

The thermal characteristics of the load exceed the Autotune algorithm limits. The failure
point indicated by any display 0.0 in 

tech

e.g. 

Ctb

= 0.0

Action:

1.

Change the conditions. eg. raise setpoint

2.

Try  

tunE : At.SP

3. 

If the error message persists, call local CAL representative for advice.

6

LINEAR INPUT

Set-up Procedure

The 

4–20mA

input model converts current into voltage using an internal resistor which

spreads the signal across the input range 

10

to 

50 mV

. using multiplier of 2.5. When using a

transducer with an output less than 4–20mA, the 

input maximum and minimum mV

values

can be calculated using the same multiplier.

Models with 

0

to 

5V

input use an internal resistor to spread the signal across the input

range           

to 

50 mV 

using a divider of 100. Where a transducer provides a smaller

output, the 

input maximum and minimum 

values can be similarly calculated. 

Decide what scale 

minimum

and 

maximum

will be required, and whether the scale needs

inverting

. (See Level A; 

Linear Input Scaling

for list of settings and limits, page 10).

The example below shows how a 

4–20mA linear Input

should be configured.

# e.g. 4–20mA = 60 to 260 units where 4mA = 60 units

Follow INITIAL SET-UP procedure

(also see page 4).

1. Select input sensor 

Select

inPt:Lin

2. Select unit

Select required unit, if not available Select 

unit:SEt

3. Select SP1 output

Select from:

Rly

,

SSd

or 

AnLG

Enter initial configuration into controller memory

DO NOT ENTER SETPOINT

until 

Linear Input

has been configured in 

Level A

See 

functions menu

page 3

and

functions list

page 10.

Configure Linear Input

Enter level A

(Then using example given # above)

4. Enter scale maximum

Select

An.hi:260

5. Enter scale minimum

Select

An.Lo:60

6. Enter input maximum

Select

hi.in:50.0

7. Enter input minimum

Select

Lo.in:10.0

8. Enter display resolution

Select

dECP:0000 

(WARNING – otherwise settings 

marked      may be altered)

Enter Linear Input configuration into controller memory and enter setpoint.

Now configure Levels 1, 2 and 3 and if required proceed with AUTOTUNE.

Note: 

Any apparent calibration errors can be removed using the 

ZEro

and 

SPAn

adjustments in 

Level 3

.

Will be affected by 

dECP

settings in Level A

English

Summary of Contents for 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n a i s D e u t s c h I t a l i a n o E s p a o l...

Page 2: ...lay Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Func...

Page 3: ...ec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor ful...

Page 4: ...lication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before run...

Page 5: ...operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the pro...

Page 6: ...range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to...

Page 7: ...t 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised...

Page 8: ...ion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Exampl...

Page 9: ...through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and h...

Page 10: ...Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd of...

Page 11: ...to another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where...

Page 12: ......

Page 13: ...3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setp...

Page 14: ...d program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mo...

Page 15: ...To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ram...

Page 16: ...d at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brac...

Page 17: ...2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P Pro...

Page 18: ...7 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KE...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm include...

Page 20: ...ctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fittin...

Page 21: ...es 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19...

Page 22: ...range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Ser...

Page 23: ...id if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Contr...

Page 24: ...4 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 ema...

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