background image

SINT

PCYC

SUB.P

Call sub-program number

     

 nonE

; 1 to number

            of programs

Soak time interval

      

Cont

; 0.1 to 1400

           (10) min

Program re-cycle count

       

Cont

; 1 to 999

DER.S

DI.SS

NO.AL

PROG

LOCK

SET.L

Derivative sensitivity

       0.1 to 1.0 x dEr

.t (

0.5

)

Display averaging

       

dir

; 1 to 32 (

6

)

Disable -AL- alarm

      display 

 

; on

Disable  program auto-exit

       

Auto

; StA

Y

Security lock

      

nonE

; LEV 3; LEV 2; ALL

Change program entry point

      

Off

; on

U S E R - P R O T E C T E D   S E T T I N G S

LEVL 4

SP2 output device

        

none

; SSd; rly; (read only)

Sensor burn-out

       

uP

.SC

; dn.SC; 1u.2d; 1d.2u

Zero adjustment

      

0.0 

to 25% sensor

             full scale

Set Monitor

      

Off

; on

Read Monitor

      V

Ar; hi; lo deg

 Read T

une Data

        CtA; Ctb; Ct1; Ct2; Ct3; Ct4;

            oS1; uS; oS2

Software version

       Consult unit

RESET

       

nonE

; ALL

SP1.D

SP2.D

BURN

REU.D

REU.L

SPAN

ZERO

CHEK

READ

TECH

UER

RSET

SP1 output device

       

none

; rly; SSd; AnLG

Reverse outputs

      

1r.2d

; 1d.2d; 1r

.2r; 1d.2r

Reverse O/P LEDs

      

1n.2n

; 1i.2n; 1n.2i; 1i.2i

Span adjustment

     

 0.0

 to 25% sensor

             full scale

LEVL 3

C O N F I G U R E   O U T P U T

S A F E T Y   S E T T I N G S

C A L I B R AT I O N

P E R F O R M A N C E   D ATA

Read SP1 output %

       0 to 100% read only

SP1 manual output %

       0 to100% proportional

                    mode only

Limit SP1 output %

       

100

 to 0%

Limit SP2 output %

       

100

 to 0%

Main SP2 mode

      

 nonE

; dV

.hi; dV

.Lo; bAnd;

               FS.hi; FS.Lo; Cool; EoP

 

Second SP2 mode

       

nonE

; LtCH; hold; Lt.ho;

                   nLin

Display resolution

      

1

 or 0.1 degree

 

Set scale maximum

       

0.0

 Sensor max to sensor

               full scale

 

Set scale minimum

       

0.0

 Sensor min to sensor

               full scale

Select input sensor

        

nonE

 Select display units

       

nonE

;

°

C; 

°

F; bAr;

               PSi; Ph; rH; SEt

\\

SP1.P

HAND

PL.1

PL.2

SP2.A

SP2.B

DISP

HI.SC

LO.SC

INPT

UNIT

LEVL 2

M A N U A L   A D J U S T M E N T S

S P 2   M O D E S

C O N F I G U R E   I N P U T

R A N G I N G

TUNE

BAND

INT.T

DER.T

DAC

CYC.T

OFST

SP.LK

SET.2

BND.2

CYC.2

LEVL 1

S P 1   S E T T I N G S

S P 2   S E T T I N G S

Autotune or Park

       

Off

; on; ParK; At.SP

SP1 Prop band (gain)/

      hyst 0.1 deg to 100%

            sensor f/s (

10

°

C/18

°

F

)

Integral time (reset)

       Off; 0.1 to 60 min

           (

5 min

)

Derivative time (rate)

      Off; 1 to 200 sec

            (

25 sec

)

Derivative approach

      0.5 to 5.0 x bAnd

           (

1.5

)

Cycle time or on/off

      On.off; 0.1 to 81 sec

              (

20 sec

)

Offset (manual reset)

      0 to 50% x bAnd

              (

In.t = off

)

Setpoint lock (SP1)

      

Off

; on

Adjust SP2 setpoint

       +/– sensor full scale or

              full scale

SP2 prop band/Gain/

      Hyst 0.1 deg to 100%

            sensor f/s (

2

°

C/3.6

°

F

)

SP2 Cycle on/off

      

On.off

; 0.1 to 81 sec

Program number

          

1

 to 31

Run program

      

oFF

; on; hoLd; dEL

              inS; CoPY

; PStE

Power failure

        recovery mode

              

 rSEt

; Cont; hoLd

Program start value

      

PV

; SP

Setpoint ramp time units

     

 hour

; 60s

Holdback value

       

oFF

; 0.1 to 150

Event output (SP2A or SP3A)

       

nonE

; 2d; 2E; 3d; 3E; 2d.3d;

              2E.3d; 2d.3E; 2E.3E

PROG

RUN

FAIL

ST.U

SPRU

SEG

TYPE

SPRR

T.SP

HB.V

EO.P

LEVL P

P R O G R A M M E R   S E T T I N G S

S

egment number

      

1

 to 126 max.

Define segment type

      

SPr

; SoAK; StEP; LooP;

              Call; EoP; dEL; inS

Setpoint ramp rate

      1 to 9990 (

100

)

            units/time

Adjust target setpoint

       +/– sensor full scale or

                   full scale

Instrument address

       

0

 to 255

Baud rate

      1200; 2400; 4800

              

9600

; 19k2

Data format

       

18n1

; 18E1; 1801

TxRx activity

      

Off

; on

ADDR

BAUD

DATA

DBUC

LEVL C

C O M M S   S E T T I N G S

High scale 

1000

       -1999 to 9999

Low scale 

0

      -1999 to 9999

Input high 

50.0

       0.1 to 50.0

Input low 

10.0

      0.0 to 49.9

Decimel 

0000

      000.0 or 00.00

Burnout SP3 - 

uPSC

       dhSC

R

everse O/P3 

3D

       3r

AN.HI

ANLO

HI.IN

LO.IN

DECP

SP3.A

SP3.B

SET.3

HYS.3

BRN.3

REV.3

LEVL A

S P 3   S A F E T Y   S E T T I N G S

 

Main mode 

nonE

      dv

.hi; dVLo; bAnd; Fshi;

              FSLo; EoP

Second mode 

nonE

         LtCh; hoLd; Lt.ho

Set SP3 

0

     0 to 2500

Hysteresis SP3 

20

       1–100% sensor

            full scale

S P 3   A D J U S T M E N T S

S P 3   M O D E S

L I N E A R   S C A L I N G   A N D   I N P U T   S E T T I N G S

INITIAL
SET-UP
ENTRY

PROGRAM ENTRY (DEFAULT)

Level C only visible
when COMMS
Option fitted

KEY  

✱ ▼ 

 OR  

✱ ▲ 

TOGETHER TO CHANGE LEVELS OR OPTIONS

KEY  

▼ 

 OR  

▲ 

 TO VIEW FUNCTIONS

3

FUNCTIONS
MENU

Range of Adjustment shown
under description.

If applicable, factory settings
shown in 

bold

.

For a full description of menu
functions refer to pages 7 to
10, and 16/17 in Programmer
section.

Note:

The letter K appears in

the instrument display as the
character 

K

This page can be photocopied and
used as a visual aid and bookmark when
working in other parts of the manual. 

!

English

Summary of Contents for 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n a i s D e u t s c h I t a l i a n o E s p a o l...

Page 2: ...lay Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Func...

Page 3: ...ec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor ful...

Page 4: ...lication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before run...

Page 5: ...operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the pro...

Page 6: ...range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to...

Page 7: ...t 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised...

Page 8: ...ion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Exampl...

Page 9: ...through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and h...

Page 10: ...Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd of...

Page 11: ...to another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where...

Page 12: ......

Page 13: ...3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setp...

Page 14: ...d program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mo...

Page 15: ...To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ram...

Page 16: ...d at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brac...

Page 17: ...2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P Pro...

Page 18: ...7 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KE...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm include...

Page 20: ...ctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fittin...

Page 21: ...es 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19...

Page 22: ...range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Ser...

Page 23: ...id if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Contr...

Page 24: ...4 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 ema...

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