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7

FUNCTION LIST (LEVELS 1 to 4 and A)

Note: 

A Functions Menu is shown on page 3.

LEVEL 1

Function      

Options

[Factory settings] shown in brackets

SELECT AUTOTUNE 

(see pages 4/5)

tunE [oFF]   

on  PArK  At.SP

Used to switch the Autotune feature on and off, to select 

PArK

or Autotune at setpoint.

PArK

temporarily turns the output(s) off. To use select 

PArK

and exit program mode. To

disable re-enter program at 

tunE 

and select 

oFF

.

SP1 OPERATING PARAMETERS

bAnd

0.1 to *   C/°F 

[10ºC/18ºF/100 units] 

SP1 proportional band/Gain or Hysteresis

* 100% (

Hi.Sc

) sensor maximum Proportional control eliminates the cycling of on-off

control. Output power is reduced, by time proportioning action, across the proportional
band.

int.t  oFF     

0.1 to 60 minutes  

[5.0]

SP1 integral time/reset

Auto-corrects proportional control offset error

dEr.t  oFF    

1 - 200 seconds 

[25]

SP1 derivate time/rate

Suppresses overshoot and speeds response to disturbances

dAC   

0.5 - 5.0 x bAnd

[1.5]

SP1 derivative approach control dAC

Tunes warm-up characteristics, independent of normal  operating conditions, by adjusting
when derivative action starts during start-up (smaller dAC value = nearer setpoint).

CyC.t  A – –   on.oF   

0.1 - 81 sec    

[20]

SP1 proportional cycle-time 

(see pages 9/10)

Determines the cycle rate of the output device for proportional control. Select 

on.oF

for

ON/OFF mode.

oFSt 

0 to *  °C/°F/units

[0]

SP1 offset/manual reset

* ±50% 

bAnd

. Applicable in proportional and ON/OFF mode with integral disable:

Int.t : oFF.

SP.LK [oFF]    

on

Lock main setpoint

Locks the setpoint preventing unauthorised adjustment.

SP2 OPERATING PARAMETERS 

(see page 6)

Function      

Options

[Factory settings] shown in brackets

SEt.2

[

0] to *  °C/°F/units

Adjust SP2 setpoint

* Deviation Alarms 

DV.hi, DV.Lo, bAnd

25% sensor maximum.

* Full scale alarms 

FS.hi, FS.Lo

sensor range f/s

bnd.2

0.1 - *  °C/°F/units 

[2.0 °C/3.6°F 2 units]

Adjust SP2 hysteresis or proportional band/gain

(see 

CyC.2

setting) 

* 100% sensor f/s (

Hi.Sc

)

CyC.2  [on.oFF]   

0.1–81 seconds

Select SP2 ON/OFF or proportional cycle-time

Select on.oFF for ON/OFF mode, or the cycle rate of SP2 output device for proportional
mode.

LEVEL 2

MANUAL CONTROL MODES

Function      

Options

[Factory settings] shown in brackets

SPI.P

0 to 100 %   ‘read only’

Read SP1 output percentage power

hAnd [oFF]  

1 to 100 % (not in ON/OFF)

SP1 manual percentage power control

For manual control should a sensor fail. Record typical 

SP1.P 

values beforehand.

PL.1

100 to 0 % duty cycle

[100]

Set SP1 power limit percentage

Limits maximum SP1 heating power during start-up and in proportional band.

PL.2

100 to 0 % duty cycle 

[100]

Set SP2 percentage power limit (cooling)

SP2 OPERATING MODES

(see page 5)

SP2.A [nonE]   

dV.hi  dV.Lo  bAnd   FS.hi   FS.Lo  Cool  EoP

Main SP2 operating mode

SP2.b  [nonE]    

LtCh  hoLd   nLin

Subsidiary SP2 mode: latch/sequence
Non-linear cool proportional band

LEVL 1

Will be affected by 

dECP

settings in Level A

LEVL 2

English

Summary of Contents for 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n a i s D e u t s c h I t a l i a n o E s p a o l...

Page 2: ...lay Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Func...

Page 3: ...ec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor ful...

Page 4: ...lication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before run...

Page 5: ...operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the pro...

Page 6: ...range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to...

Page 7: ...t 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised...

Page 8: ...ion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Exampl...

Page 9: ...through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and h...

Page 10: ...Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd of...

Page 11: ...to another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where...

Page 12: ......

Page 13: ...3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setp...

Page 14: ...d program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mo...

Page 15: ...To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ram...

Page 16: ...d at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brac...

Page 17: ...2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P Pro...

Page 18: ...7 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KE...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm include...

Page 20: ...ctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fittin...

Page 21: ...es 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19...

Page 22: ...range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Ser...

Page 23: ...id if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Contr...

Page 24: ...4 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 ema...

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