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11

PROGRAMMER

INDEX

Function overview

11

Getting started

12

Program run mode

12

Display functions

12

Example program

13

Function map

14

Function list

16

Memory allocation table

17

Memory full indicator

17

Programming example

18

Program edit example

18

FUNCTION OVERVIEW

The Programmer function in Level P enables the Model 9500P to control applications
needing 

Setpoint

changes over time. Examples of this are 

Ramp

changes where a gradual

Rate

of change can be set, or 

Step

changes which are instantaneous. These can be

separated by 

Soak

periods during which the process is held at a constant value. Each

individual time interval of the program or 

Segment

, together with it’s associated moving

setpoint value can be stored as a unique 

Program

and for example be represented by the

diagram below.

Setpoint

Ramp

Soak

Step

Time (Segments)

In addition to those settings that determine the segment profile, it is also necessary to set

program start

values, together with the preferred 

ramp rate time units

for each individual

program.

At the end of a sequence, a Program can be arranged to repeat (

Loop

), either a specified

number of 

Cycles

, or continuously. Only one 

Loop

can be included in a 

Program

. When

the program is running, the 

Display

indicates progress through the sequence of segments,

and can additionally be interrogated for further segment information.

It is also possible to CALL an already existing program as a sub program that can be
inserted as a segment of another program.

To speed up 

Program

configuration, several 

Edit

functions have been provided so that

individual 

Segments

and 

Programs

may be 

Deleted

or 

Inserted

, and an entire 

Program

may be 

Copied

and then 

Pasted

into another that it will replace.

For safety reasons, three modes of recovery from a power failure are available. These either
automatically 

Re-start

the Program from the beginning, 

Continue

it from where it stopped,

or 

Hold

it waiting for a user re-start.

Either one or both of the two auxiliary outputs can be configured as 

Event 

outputs.

Engaging the 

Holdback

feature will temporarily halt Setpoint ramping to allow the process

temperature to catch up should it deviate by more than a pre-set amount during a 

Ramp

segment.

To afford maximum programming flexibility, memory is allocated dynamically, and not pre-
allocated. This allows the user the freedom to configure a small number of long programs
or a larger number of shorter ones, up to the permitted maximum of 126 Segments per
program, and a limit of 31 Programs. Should these limits be exceeded, or the Programmer
memory become fully used, the display will read 

ProG FULL

. Programs can be planned

using the 

Memory Allocation Table

which details the memory requirements of individual

segment types. During configuration a check can be kept on memory usage by
interrogating the 

USEd 

feature of the display to give an instant reading of ‘percentage

memory used’.

Finally, once a program has been configured, it can be run from the 

run off/on/hold

controls in Level P, and in addition a quick access 

run/hold

toggle is directly available from

the front panel.

The Programmer 

Functions List

describes the full range of available 

Settings

for each

Programmer Function

together with their display mnemonic. The 

Model 9500P

is supplied

with a suite of 

Factory Settings

for each 

Function

. These are shown in bold type.

The Functions Map illustrates the relationship between the 

Functions

and their 

Settings

and provides a guide to the 

Keying Operations

required to navigate around the menu

when configuring or running a Program.

English

Summary of Contents for 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n a i s D e u t s c h I t a l i a n o E s p a o l...

Page 2: ...lay Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Func...

Page 3: ...ec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor ful...

Page 4: ...lication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before run...

Page 5: ...operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the pro...

Page 6: ...range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to...

Page 7: ...t 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised...

Page 8: ...ion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Exampl...

Page 9: ...through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and h...

Page 10: ...Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd of...

Page 11: ...to another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where...

Page 12: ......

Page 13: ...3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setp...

Page 14: ...d program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mo...

Page 15: ...To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ram...

Page 16: ...d at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brac...

Page 17: ...2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P Pro...

Page 18: ...7 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KE...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm include...

Page 20: ...ctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fittin...

Page 21: ...es 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19...

Page 22: ...range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Ser...

Page 23: ...id if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Contr...

Page 24: ...4 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 ema...

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