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SAFETY AND WARRANTY INFORMATION

INSTALLATION

Designed for use:
UL873 - only in products where the acceptability is determined by Underwriters Laboratories
Inc.
EN61010-1 / CSA 22.2 No 1010.1 - 92
To offer a minimum of Basic Insulation only.
Suitable for installation within Catagory II and III and Pollution Degree 2.

SEE ELECTRICAL INSTALLATION 

Page 19

It is the responsibility of the installation engineer to ensure this equipment is installed as
specified in this manual and is in compliance with appropriate wiring regulations.

CONFIGURATION

All functions are front selectable, it is the responsibility of the installing engineer to ensure that
the configuration is safe. Use the program lock to protect critical functions from tampering.

ULTIMATE SAFETY ALARMS

Do not use SP2/SP3 as the sole alarm where personal injury or damage may be caused by
equipment failure.

WARRANTY

CAL Controls warrant this product free from defect in workmanship and materials for three (3)
years from date of purchase.
1 Should the unit malfunction, return it to the factory. If defective it will be repaired or 

replaced at no charge.

2 There are no user-servisable parts in this unit. This warranty is void if the unit shows 

evidence of being tampered with or subjected to excessive heat, moisture, corrosion 
or other misuse.

3 Components which wear, or damage with misuse, are excluded e.g. relays.
4 CAL Controls shall not be responsible for any damage or losses however caused, which 

may be experienced as a result of the installation or use of this product.

CAL Controls liability for any breach of this agreement shall not exceed the purchase 
price paid E. & O.E.

Copyright CAL Controls Ltd. 2000

Not to be reproduced without prior written permission from CAL Controls Ltd. Whilst
every effort has been made to ensure the accuracy of the specifications contained in
this manual, due to our policy of continuous development, CAL Controls Ltd reserves
the right to make changes without prior notice.

CUSTOMER FEEDBACK

It is CAL Controls aim to provide the best possible service to our customers. Feedback
from our customers is therefore very important to ensure that we can make continual
improvements to our products and services. Should you wish to register any issues with
CAL please e-mail us at [email protected] or via the ‘contact us’ section of our
web site at www.cal-controls.co.uk. Title your e-mail comments as ‘Registered customer
feedback’ or ‘Registered customer complaint’.

Alternatively you can contact us on tel: +44 (0)1462 436161 or fax: +44 (0)1462 451801

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English

Summary of Contents for 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n a i s D e u t s c h I t a l i a n o E s p a o l...

Page 2: ...lay Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Func...

Page 3: ...ec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor ful...

Page 4: ...lication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before run...

Page 5: ...operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the pro...

Page 6: ...range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to...

Page 7: ...t 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised...

Page 8: ...ion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Exampl...

Page 9: ...through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and h...

Page 10: ...Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd of...

Page 11: ...to another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where...

Page 12: ......

Page 13: ...3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setp...

Page 14: ...d program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mo...

Page 15: ...To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ram...

Page 16: ...d at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brac...

Page 17: ...2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P Pro...

Page 18: ...7 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KE...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm include...

Page 20: ...ctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fittin...

Page 21: ...es 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19...

Page 22: ...range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Ser...

Page 23: ...id if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Contr...

Page 24: ...4 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 ema...

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