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19

MECHANICAL INSTALLATION

The Controller is designed to be sleeve mounted in a 1/16 DIN panel cutout with only the
front panel rated to NEMA4/IP66, provided that:

●  

the panel is smooth and the panel cutout is accurate;

●  

the mounting instructions are carefully followed.

DIN PANEL CUTOUT

1/16 DIN

: 45.0mm +0.6 / -0.0 wide, 45.0mm +0.6 / -0.0 high

Maximum panel thickness

9.5mm

Minimum spacing

20mm vertical, 10mm horizontal

MOUNTING

To mount a Controller proceed as follows:

1  Check that the controller is correctly orientated and then slide the unit into the cutout.

2  Slide the panel clamp over the controller sleeve pressing it firmly against the panel until

the controller is held firmly.

3  The controller front bezel and circuit board assembly can be unplugged from the sleeve.

Grasp the bezel firmly by the recesses on each side and pull. A screwdriver can be used
as a lever if required.                       

4  When refitting the bezel assembly it is important to press it firmly into the sleeve until the

latch clicks in order to compress the gasket and seal to NEMA4X/IP66.

CLEANING

Wipe down with damp cloth (water only)

CAUTION:  The controller should be isolated before removing or refitting it
in it’s sleeve. Live circuits can hold a charge for short periods after isolation
from voltage supply. Electrostatic precautions should be observed when
handling the controller outside it’s sleeve.

DIMENSIONS

Bezel*

Behind Panel 

Overall 

Behind panel

Width Height Width Height Length 

Length*

51.0 51.0 44.8 44.8 116.2 

106.7

Dimensions in mm
* includes gasket 

ELECTRICAL INSTALLATION

(See important Safety Information page 20)

OUTPUT DEVICES

WARNING:

Three types of output device may be factory fitted to the controllers, and users must choose
how to allocate these to outputs SP1 and SP2. (SP3 is always RLY). Check the model number
and output configuration against the 

Output Options Table

on page 8 before wiring the

instrument and applying power.

1  Solid state relay drive (SSd1/SSd2)

6Vdc (nominal) 20mA max.
To switch remote SSR (or logic)

2  Miniature power relay (rLY/rLY1/rLY3)

2A/250V AC resistive, Form A/SPST contacts.

3  Analogue Output (

AnLG) (isolated)

Specify; 4–20mA 500

max +/- 0.1% fs typical

0–5Vdc 10mA (500

min) +/- 0.1% fs typical

0–10Vdc 10mA (1K

min) +/- 0.1% fs typical

SUPPLY VOLTAGE

100–240V 50–60HZ 6.0VA (nominal)
+/- 10% maximum permitted fluctuation

WIRING THE CONNECTOR

Prepare the cable carefully, remove a maximum of 8mm insulation and ideally tin to avoid
bridging. Prevent excessive cable strain. Maximum recommended wire size: 32/0.2mm 1.0mm

2

(18AWG).

INDUCTIVE LOADS

To prolong relay contact life and suppress interference it is recommended engineering practice
to fit a snubber (0.1uf/100 ohms) between relay output terminals.

CAUTION: 
Snubber leakage current can cause some electro-mechanical devices to be held ON.
Check with the manufacturers specifications.

English

Summary of Contents for 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n a i s D e u t s c h I t a l i a n o E s p a o l...

Page 2: ...lay Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Func...

Page 3: ...ec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor ful...

Page 4: ...lication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before run...

Page 5: ...operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the pro...

Page 6: ...range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to...

Page 7: ...t 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised...

Page 8: ...ion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Exampl...

Page 9: ...through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and h...

Page 10: ...Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd of...

Page 11: ...to another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where...

Page 12: ......

Page 13: ...3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setp...

Page 14: ...d program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mo...

Page 15: ...To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ram...

Page 16: ...d at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brac...

Page 17: ...2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P Pro...

Page 18: ...7 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KE...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm include...

Page 20: ...ctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fittin...

Page 21: ...es 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19...

Page 22: ...range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Ser...

Page 23: ...id if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Contr...

Page 24: ...4 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 ema...

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