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ROLLER COMPACTOR HYLN-5
Page 1: ...I ROLLER COMPACTOR HYLN 5...
Page 2: ...ption 3 II Main technical parameters 3 III Main features and structure 3 IV Circuit and air circuit 6 V Test procedure 10 VI Software 12 VII Installation and debugging 26 VIII Maintenance storage and...
Page 3: ...ive gas electromagnetic interference source strong air convection etc around 2 Please read the instruction manual carefully before installing and using this instrument If you have any questions about...
Page 4: ...ot in use When moving maintaining or disassembling the instrument the power supply must be cut off to ensure the safety of personnel and the instrument 9 Be careful when transporting the instrument Su...
Page 5: ...ers Total power 1000W Power supply AC220V 50 60HZ Maximum load 55KN Trolley travel 150mm Cycle time Variable up to 10 cycles per minute Specimen thickness 40 120mm adjustable Vibrating frequency 0 50H...
Page 6: ...pressure vibration frequency and round trip times 7 Simulate on site vibration rolling and the frequency can be adjusted 8 Safety protection door When any one of the three protective doors is opened t...
Page 7: ...er supply of the instrument It is recommended to turn off after cleaning the site Overall structure This instrument is composed of a base a trolley a fan shaped steel roller a roller pressure and spec...
Page 8: ...nnect the power supply The power supply required by the equipment is 220V AC The yellow green wire is the ground wire After connecting use the meter to confirm the installation is correct WARNING The...
Page 9: ...7 The physical diagram of the circuit part The wiring schematic diagram of the circuit part is shown in the figure below...
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Page 11: ...9 Pressure sensor Main valve Physical diagram of the air circuit Electric proportional valve Speed control valve Air circuit The physical diagram of the air circuit part is shown in the figure below...
Page 12: ...ns that the instrument parameter download is normal and you can proceed to the next step Otherwise follow the steps below to download parameters Click the Enter the Test button to enter the Test inter...
Page 13: ...11 5 After the loading is completed in the Loading and Unloading Settings interface click the intermediate position button to make the test trolley reach the middle position After the test trolley is...
Page 14: ...n progress click the P2 stage button can stop the test 9 After the test process is completed and the instrument stops in the Loading and Unloading Settings interface click the Loading Position button...
Page 15: ...tton and the instrument will enter the Test interface as shown in Figure 6 2 The parameters and buttons are explained as follows Test time Start timing when the test starts and stop timing when the te...
Page 16: ...he vibration frequency set in the Parameter Setting interface P1 stage Click the P1 stage button start the test according to the parameters set in the P1 stage and proceed to the P6 stage in turn and...
Page 17: ...r is normal and starts according to the set vibration frequency Loading and unloading settings interface In the Test interface shown in Figure 6 2 click the Loading and Unloading button and the instru...
Page 18: ...again the indenter rises Preloading stage Click this button the device will preload according to the parameters of the pre loading stage set in the Parameter Setting interface Compared with the P1 P6...
Page 19: ...Help Settings interface IO testing interface In the Help Settings interface shown in Figure 6 4 click the IO Testing button and the instrument will enter the IO Testing interface as shown in Figure 6...
Page 20: ...nder is not in the mid position and red indicates that the cylinder is in the mid position Round trip cylinder top signal It indicates the signal of the top position of the round trip cylinder The gre...
Page 21: ...need to be mastered by the customer Pressure sensor voltage V Display the current feedback voltage of the electric proportional valve Current pressure kN Display the pressure value generated by the cu...
Page 22: ...the set parameters to the control card After changing the parameters you must perform this operation to make the parameters take effect Vibration This button is used to debug the vibration motor Click...
Page 23: ...ck this button to return to the Help Settings interface Parameter setting interface In the Help Settings interface shown in Figure 6 4 click the Parameter Settings button and the instrument enters the...
Page 24: ...own in Figure 6 4 click the Pressure Correction Table button to enter the Pressure Correction Table interface as shown in Figure 6 9 NOTE 1 This interface is mainly used for engineers to repair and te...
Page 25: ...2 and input the data into the pressure correction table in the order of the control voltage from small to large Click the Data Download button to save the data and get the pressure correction table T...
Page 26: ...the data recovered next time will be the data saved this time please operate with caution 2 After clicking Data Recovery the currently set parameters will be lost and the last saved data will be reco...
Page 27: ...ta save recovery interface Help notes interface In the Help Settings interface shown in Figure 6 4 click the Help notes button to enter the Help notes interface as shown in Figure 6 11 Figure 6 11 Hel...
Page 28: ...ption of device status code Click this button to jump to the Description of device status code interface to view the device status code description or refer to Appendix 2 of this manual to view the de...
Page 29: ...es before maintenance and inspection 2 Please read the manual carefully before operation otherwise it may cause electric shock or injury Setting and changing method of function parameters Press the MO...
Page 30: ...speed setting set the setting value to 96 that is the transmission rate is 9600bps P138 Stop bit length set the setting value to 1 that is the stop bit length is 1bit P139 Parity check set the setting...
Page 31: ...cially the environmental conditions must meet the requirements 3 The safety instructions of the instrument must be strictly followed installation and fault inspection must be carried out by profession...
Page 32: ...t is necessary to conduct a comprehensive inspection of the machine remove all sundries and check whether all screws are fastened 9 It is forbidden to open the protective door when the instrument is w...
Page 33: ...any looseness NOTE Since the instrument is under vibration when it is working this item must not be ignored to prevent the instrument from affecting the test results or causing personal injury due to...
Page 34: ...down or stacked When the storage period exceeds six months the instrument needs to be inspected once every six months and should be energized for half an hour then stored after anti rust treatment Tr...
Page 35: ...of the arrow to eliminate Emergency stop button contact is damaged Replace button contacts Insufficient air pressure The air pressure switch is turned off Turn on the air pressure switch The air press...
Page 36: ...ure sensor that is the feedback voltage is abnormal after the pressurized cylinder is pressed down 2 Round trip cylinder does not go back and forth for 10 seconds 3 The air pressure is abnormal 4 Secu...
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