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CAUTION

The transformer voltage (in the electrical box) must be in accor-
dance with the supply voltage of the machine.

CAUTION

If the vacuum pump is operated with a motor that turns in the
wrong direction, it can be destroyed, even if this is the case for only
a short moment.

Make sure that the vacuum pump is connected correctly before
switching it on.

l

Determine rotation sense of the motor by using a measure tool or
by placing a rubber plate on the inlet.

l

Press the on/off switch briefly

l

Make sure that the vacuum pump sucks

If the direction of rotation has to be changed:

u

Exchange two of the three feeder leads

Equipment connections (with options)

The information concerning the use of the Busch PLC and the Busch
LCD can be found in the Operation and Maintenance Instructions
(Art-No. 0870758077).

Connection of the lines/ pipes

l

Connect the intake lines

l

Connect the discharge lines

l

Make sure that all caps, safeguards and similar covers are mounted

l

Make sure that the inlet and outlet for the cooling air are not
covered or closed and that the flow of cooling air is not impaired in
any way

Oil filling

The COBRA BC 0200 F vacuum pumps are always delivered without

oil (see the chapter “Oil types” for information on the recommended
oils).

l

Prepare the quantity of oil specified in the table “Oil quantity”

Oil filling

BC 0200 F

Oil type

Oil capacity [Liter]

0,12

Busch YLC 250 B,

Art. No. 0831 131 400

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the oil
sight glass (OSG) on the vacuum pump.

CAUTION

Before you change the type of oil, make sure that the new type is

compatible with the old type. If necessary, flush the vacuum pump.

l

Unscrew the oil filler cap (OFP)

l

Fill in oil

l

Make sure that the oil level lies between the MIN and MAX
markings on the oil sight glass

l

Make sure that the seal of the oil filler cap is not damaged. Replace
it if necessary

l

Screw on the oil filler cap hermetically tight

NOTE

: It is easier to switch on the vacuum pump with cold oil when

the intake line is not closed or when the intake flange is not covered by
a rubber plate.

l

Start the vacuum pump

If the intake line is equipped with a shut-off device:

u

Close the shut-off device

If the intake line is not equipped with a shut-off device:

u

Place a rubber plate on the intake flange

l

Let the vacuum pump run for a few minutes

l

Stop the vacuum pump and wait a few minutes

l

Make sure that the oil level still lies between the MIN and MAX
markings on the oil sight glass

If the oil level is below the MIN marking:

u

Fill in more oil

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

BC 0200 F

Installation and start-up

0870767417 (En)

Page 13

1

LCD serial wiring (RJ45), LCD 1

2

LCD serial wiring (RJ45), LCD 2

3

PC serial wiring (9 poles) (option)

4

USB connection

5

Customer Network, Communication modbus RTU RS 232

6

Ethernet Network connection (Busch Monitoring System)

(option)

7

Interface connection (50 poles) (option)

8

PID Interface (9 poles) (option)

OFP

OSG

OFP 

Oil fill plug

OSG 

Oil sight glass

Summary of Contents for COBRA BC 0200 F

Page 1: ...Instructions Screw Vacuum Pumps COBRA BC 0200 F Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767417 190605 Original instructions Subj...

Page 2: ...tions on operation 14 Application 14 Switching the vacuum pump on off 15 First start up of the system 15 Switching the system off 15 Maintenance 15 Maintenance program 16 Weekly 16 Monthly 16 Yearly 1...

Page 3: ...racket OFP Oil filler plug OSG Oil sight glass PS Discharge pressure switch CAO Extracting ventilator CPC PLC connection ES Emergency stop button EMO MB On Off switch Main circuit breaker RC LCD DGF D...

Page 4: ...BC 0200 F Page 4 0870767417 En MB CPC DPS DGF DGR2 DGR1 PSA TS CWR CWM VFD...

Page 5: ...not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch rep...

Page 6: ...valve optional at the exhaust traps the condensate in the pump when the pump is switched off The LCD controller processes the data of the sensors see chapter Communication with the equipment as follo...

Page 7: ...ntact exceed the limits in Table A5 1 of Appendix 5 SEMI S2 guideline Lock Out Tag Out procedure Type 1 of electrical work l Stop the pump with the remote control or with the stop button press on STOP...

Page 8: ...ie the contactors open and remove power to motor S Cooling water flow low Water flowmeter B2 Depends on alarm function set in the PLC for water flow Set at factory General Stop ie the contactors open...

Page 9: ...aws Appliance after warehousing Prior to reoperate a vacuum pump which remained outside the buiding for a certain period of time make sure to let it stand at ambient tempe rature in a room for a whole...

Page 10: ...l must be disposed of in accordance with local and national regulations This handbook is contained in the delivery package Storage Temporary storage l Make sure that the intake and exhaust flanges are...

Page 11: ...by the adjustment stroke 15 mm of the four machine foots l Make sure that the four rollers do not touch the ground NOTE In order to ensure the fixation of the pump to the ground it is possible to use...

Page 12: ...nnection diameter 3 8 NPT Nitrogen connection The nitrogen is connected with a pipe leakproof against oxygen Connection diameter 1 4 NPT Electrical connection Checks l Make sure that the regulations o...

Page 13: ...e installation handbook is of informative nature only Check the oil level with the help of the oil sight glass OSG on the vacuum pump CAUTION Before you change the type of oil make sure that the new t...

Page 14: ...tain quantity of liquid If the pump has sucked in liquid a short drying time is necessary at the end of the procedure The allowed maximum inlet gas temperature depends on the inlet pres sure and the t...

Page 15: ...minated with foreign materials that are dangerous to health the oil and condensates will also be contaminated These foreign materials can infiltrate the pores recesses and other internal spaces of the...

Page 16: ...essary l Check the seals and replace if necessary l Check the intake and discharge lines and clean or replace if necessary Every 16 000 hours of operation at the latest after 4 years l Drain the oil s...

Page 17: ...the sealing washer of the magnetic plug is not damaged replace it if necessary l Refit the magnetic plug and tighten up l Make sure that the sealing washer on the drain plug is undamaged and correctly...

Page 18: ...that the various protective elements stoppers or adhesive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling...

Page 19: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Page 20: ...Nominal motor speed min 1 4570 Noise level EN ISO 2151 dB A 60 Ambient temperature C F 10 40 32 104 Maximal counter pressure Discharge bar 0 2 Cooling water requirement l min min 2 0 Cooling water pr...

Page 21: ...and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machi...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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