background image

l

Dispose of the condensate according to applicable environmental
protection regulations

l

Check the sound absorber regularly and clean it if necessary

Checking the leak-protection
non-return valve (accessory)

l

Check the leak-protection non-return valve regularly and clean it if
necessary

CAUTION

Wear protective clothing when carrying out maintenance work on
the sound absorber and leak-protection non-return valve.

There could still be residues of contamination.

Overhaul

CAUTION

Inappropiate maintenance work on the vacuum pump can damage
the pump.

Danger of explosion!

If requirements are not met, the vacuum pump may not be switched
on!

Should work exceed the dismantling work described in this handbo-
ok, it may only be carried out by authorised persons.

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil and
condensate are also contaminated with these foreign bodies.

These foreign bodies can penetrate into pores, openings and other
internal parts of the vacuum pump.

There is a health hazard when dismantling the vacuum pump.

There is also a danger to the environment.

Prior to shipping, the vacuum pump must imperatively be deconta-
minated and the degree of contamination must be documented in a
declaration of decontamination ("Declaration of Decontamination"),
which can be downloaded from www.buschvacuum.com.

Busch service will only accept vacuum pumps that come with a com-
pletely filled in and legally binding signed form.

Removal from service

Temporary removal from service

Before disconnecting the intake and exhaust lines and switching off the
cooling water and nitrogen lines, make sure that the lines have adjus-
ted to atmospheric pressure

Recommissioning

l

Make sure that the various protective elements, stoppers or
adhesive tapes have been removed

l

Switch on the vacuum pump by following the procedure described
in the chapter “Installation and start-up”

Dismantling and disposal

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil and
condensate are also contaminated with these foreign bodies.

These foreign bodies can penetrate into pores, openings and other
internal parts of the vacuum pump.

There is a health hazard when dismantling the vacuum pump.

There is also a danger to the environment.

Protective clothing must be worn when dismantling the vacuum
pump.

Prior to shipping, the vacuum pump must imperatively be deconta-
minated and the degree of contamination must be documented in a
declaration of decontamination ("Declaration of Decontamination"),
which can be downloaded from www.buschvacuum.com.

Dispose of the used oil and condensate according to applicable en-
vironmental protection regulations.

When the product has reached the end of its lifetime:

decontaminate the vacuum pump

CAUTION

Dismantling work must be carried out by authorised personnel. Be-
fore work begins, the operator of the vacuum pump must fill in a
form or a “Declaration of Decontamination” that provides informa-
tion on possible dangers and appropriate measures.

If this form has not been filled in completely and signed, the va-
cuum pump may not be dismantled.

drain the oil

u

dispose of the oil according to local environmental protection
regulations

begin dismantling the vacuum pump

CAUTION

Wear protective clothing when carrying out dismantling work.

u

dispose of the vacuum pump as scrap metal

dispose of the individual parts of the machine according to local re-
gulations

A lithium battery is present inside the PLC:

eliminate the lithium battery according to local and national regu-
lations in place, relating to environment

Overhaul

BC 0200 F

Page 18

0870767417 (En)

Summary of Contents for COBRA BC 0200 F

Page 1: ...Instructions Screw Vacuum Pumps COBRA BC 0200 F Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767417 190605 Original instructions Subj...

Page 2: ...tions on operation 14 Application 14 Switching the vacuum pump on off 15 First start up of the system 15 Switching the system off 15 Maintenance 15 Maintenance program 16 Weekly 16 Monthly 16 Yearly 1...

Page 3: ...racket OFP Oil filler plug OSG Oil sight glass PS Discharge pressure switch CAO Extracting ventilator CPC PLC connection ES Emergency stop button EMO MB On Off switch Main circuit breaker RC LCD DGF D...

Page 4: ...BC 0200 F Page 4 0870767417 En MB CPC DPS DGF DGR2 DGR1 PSA TS CWR CWM VFD...

Page 5: ...not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch rep...

Page 6: ...valve optional at the exhaust traps the condensate in the pump when the pump is switched off The LCD controller processes the data of the sensors see chapter Communication with the equipment as follo...

Page 7: ...ntact exceed the limits in Table A5 1 of Appendix 5 SEMI S2 guideline Lock Out Tag Out procedure Type 1 of electrical work l Stop the pump with the remote control or with the stop button press on STOP...

Page 8: ...ie the contactors open and remove power to motor S Cooling water flow low Water flowmeter B2 Depends on alarm function set in the PLC for water flow Set at factory General Stop ie the contactors open...

Page 9: ...aws Appliance after warehousing Prior to reoperate a vacuum pump which remained outside the buiding for a certain period of time make sure to let it stand at ambient tempe rature in a room for a whole...

Page 10: ...l must be disposed of in accordance with local and national regulations This handbook is contained in the delivery package Storage Temporary storage l Make sure that the intake and exhaust flanges are...

Page 11: ...by the adjustment stroke 15 mm of the four machine foots l Make sure that the four rollers do not touch the ground NOTE In order to ensure the fixation of the pump to the ground it is possible to use...

Page 12: ...nnection diameter 3 8 NPT Nitrogen connection The nitrogen is connected with a pipe leakproof against oxygen Connection diameter 1 4 NPT Electrical connection Checks l Make sure that the regulations o...

Page 13: ...e installation handbook is of informative nature only Check the oil level with the help of the oil sight glass OSG on the vacuum pump CAUTION Before you change the type of oil make sure that the new t...

Page 14: ...tain quantity of liquid If the pump has sucked in liquid a short drying time is necessary at the end of the procedure The allowed maximum inlet gas temperature depends on the inlet pres sure and the t...

Page 15: ...minated with foreign materials that are dangerous to health the oil and condensates will also be contaminated These foreign materials can infiltrate the pores recesses and other internal spaces of the...

Page 16: ...essary l Check the seals and replace if necessary l Check the intake and discharge lines and clean or replace if necessary Every 16 000 hours of operation at the latest after 4 years l Drain the oil s...

Page 17: ...the sealing washer of the magnetic plug is not damaged replace it if necessary l Refit the magnetic plug and tighten up l Make sure that the sealing washer on the drain plug is undamaged and correctly...

Page 18: ...that the various protective elements stoppers or adhesive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling...

Page 19: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Page 20: ...Nominal motor speed min 1 4570 Noise level EN ISO 2151 dB A 60 Ambient temperature C F 10 40 32 104 Maximal counter pressure Discharge bar 0 2 Cooling water requirement l min min 2 0 Cooling water pr...

Page 21: ...and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machi...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

Reviews: