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Noise emission

Refer to the table “Technical data” for the permissible noise level in
free field conditions according to EN ISO 2151.

CAUTION

The intensity of the noise of the vacuum pump is higher within a
certain area of the pump.

Risk of hearing damage.

Users must wear ear protection when spending a longer period of
time in the vicinity of a non-insulated vacuum pump.

Maintenance clearance

Before any maintenance action, ensure a maintenance clearance
around the pump of min. 610 [mm].

Electrical safety

Types of Electrical Work

The following are the four types of electrical work defined by the SEMI
S2, latest version, guideline:

Type 1

Equipment is fully deenergized.

Type 2

Equipment is energized. Energized circuits are covered or insulated.

NOTE

: Type 2 work includes tasks where the energized circuits are or

can be measured by placing probes through suitable openings in the
covers or insulators.

Type 3

Equipment is energized. Energized circuits are exposed and inadvertent
contact with uninsulated energized parts is possible. Potential exposu-
res are no greater than 30 volts rms, 42.4 volts peak, 60 volts dc or
240 volt-amp in dry locations.

Type 4

Equipment is energized. Energized circuits are exposed and inadvertent
contact with uninsulated energized parts is possible. Potential exposu-

res are greater than 30 volts rms, 42.4 volts peak, 60 volts dc, or 240
volt-amp in dry locations. Potential exposures to radio-frequency cur-
rents, whether induced or via contact, exceed the limits in Table A5-1
of Appendix 5 (SEMI S2 guideline).

Lock Out/ Tag Out procedure (Type 1 of
electrical work)

l

Stop the pump with the remote control or with the stop button
(press on STOP button during 10s)

l

Press on emergency stop button

l

Switch off the main circuit breaker

l

Switch off the customer’s power supply

l

Switch off the water and nitrogen quick connections (inlet first,
then outlet)

l

Put the label or warning board “Maintenance processing” on or
next to the pump

Safety Lockout procedure

l

Take off the label or warning board “Maintenance processing”

l

Check the cooling liquid and oil levels according to the chapters
“Checking the oil level” and “Checking the cooling liquid level”

l

Switch on the main circuit breaker

l

Release the emergency stop button

l

Switch on the water and nitrogen quick connections (outlet first,
then inlet)

l

Start the pump with the remote control (press on START button)

Emergency off circuit description

l

The Emergency off circuit may be opened by pressing on
emergency stop button, or the thermal protection B1. If one of the
two elements show, then the pump will immediately stop. The PLC
will remain energized to save the pump status.

l

If the emergency stop button was pressed, check the start up of
the pump then release this button to restart the pump. Press on
Start button on the remote control, the pump will restart.

l

If ok, check the wiring system from the terminal box motor to the
KDP1 contactor. If ok, call the BUSCH Semicon service team in
charge of the maintenance of the pumps.

BC 0200 F

Safety

0870767417 (En)

Page 7

Oil filling

CAUTION

Hot surface! Do   not touch!

Safety advice on vacuum pump BC 0200 F

Summary of Contents for COBRA BC 0200 F

Page 1: ...Instructions Screw Vacuum Pumps COBRA BC 0200 F Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767417 190605 Original instructions Subj...

Page 2: ...tions on operation 14 Application 14 Switching the vacuum pump on off 15 First start up of the system 15 Switching the system off 15 Maintenance 15 Maintenance program 16 Weekly 16 Monthly 16 Yearly 1...

Page 3: ...racket OFP Oil filler plug OSG Oil sight glass PS Discharge pressure switch CAO Extracting ventilator CPC PLC connection ES Emergency stop button EMO MB On Off switch Main circuit breaker RC LCD DGF D...

Page 4: ...BC 0200 F Page 4 0870767417 En MB CPC DPS DGF DGR2 DGR1 PSA TS CWR CWM VFD...

Page 5: ...not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch rep...

Page 6: ...valve optional at the exhaust traps the condensate in the pump when the pump is switched off The LCD controller processes the data of the sensors see chapter Communication with the equipment as follo...

Page 7: ...ntact exceed the limits in Table A5 1 of Appendix 5 SEMI S2 guideline Lock Out Tag Out procedure Type 1 of electrical work l Stop the pump with the remote control or with the stop button press on STOP...

Page 8: ...ie the contactors open and remove power to motor S Cooling water flow low Water flowmeter B2 Depends on alarm function set in the PLC for water flow Set at factory General Stop ie the contactors open...

Page 9: ...aws Appliance after warehousing Prior to reoperate a vacuum pump which remained outside the buiding for a certain period of time make sure to let it stand at ambient tempe rature in a room for a whole...

Page 10: ...l must be disposed of in accordance with local and national regulations This handbook is contained in the delivery package Storage Temporary storage l Make sure that the intake and exhaust flanges are...

Page 11: ...by the adjustment stroke 15 mm of the four machine foots l Make sure that the four rollers do not touch the ground NOTE In order to ensure the fixation of the pump to the ground it is possible to use...

Page 12: ...nnection diameter 3 8 NPT Nitrogen connection The nitrogen is connected with a pipe leakproof against oxygen Connection diameter 1 4 NPT Electrical connection Checks l Make sure that the regulations o...

Page 13: ...e installation handbook is of informative nature only Check the oil level with the help of the oil sight glass OSG on the vacuum pump CAUTION Before you change the type of oil make sure that the new t...

Page 14: ...tain quantity of liquid If the pump has sucked in liquid a short drying time is necessary at the end of the procedure The allowed maximum inlet gas temperature depends on the inlet pres sure and the t...

Page 15: ...minated with foreign materials that are dangerous to health the oil and condensates will also be contaminated These foreign materials can infiltrate the pores recesses and other internal spaces of the...

Page 16: ...essary l Check the seals and replace if necessary l Check the intake and discharge lines and clean or replace if necessary Every 16 000 hours of operation at the latest after 4 years l Drain the oil s...

Page 17: ...the sealing washer of the magnetic plug is not damaged replace it if necessary l Refit the magnetic plug and tighten up l Make sure that the sealing washer on the drain plug is undamaged and correctly...

Page 18: ...that the various protective elements stoppers or adhesive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling...

Page 19: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Page 20: ...Nominal motor speed min 1 4570 Noise level EN ISO 2151 dB A 60 Ambient temperature C F 10 40 32 104 Maximal counter pressure Discharge bar 0 2 Cooling water requirement l min min 2 0 Cooling water pr...

Page 21: ...and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machi...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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