background image

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The inlet flange has the following dimension:

DN 50 ISO KF

In the case of long intake lines the line cross-section should be larger
than the intake flange to prevent a drop in the performance of the va-
cuum pump. If you have any doubts, contact your Busch representa-
tive.

Discharge connection

CAUTION

Do not put hands into the outlet aperture.

Risk of body damage !

The following instructions for connection to the discharge only apply if
the sucked gas is discharged by the vacuum pump into a suitable envi-
ronment.

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Make sure that the protection that was attached to prevent
penetration of particles during transport has been removed before
the vacuum pump is connected to the vacuum line

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Make sure that the nominal diameter of the exhaust line is at least
equal to the diameter of the exhaust flange of the vacuum pump
to prevent a drop in the performance of the vacuum pump in the
case of a smaller cross-section

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Make sure that the vacuum pump is connected with leakproof lines

CAUTION

When the discharge lines have been connected, make sure that the

system does not leak. Leakages of dangerous substances must be
prevented!

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Make sure that the discharge line is mounted in such a way that
condensate cannot penetrate into the pump (siphon trap, gradient)

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Make sure that no shut-off devices are mounted in the discharge
line

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Make sure that the discharge lines do not exercise any force on the
discharge flange. Mount bellows if necessary

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The discharge flange has the following dimension:

DN 40 ISO KF

In the case of long discharge lines the line cross-section should be lar-
ger than the discharge flange to prevent a drop in the performance of
the vacuum pump. If you have any doubts, contact your Busch repre-
sentative.

Cooling water connection

The cooling water is generally connected with a hose.

The cooling water outlet must be unpressurised.

Connection diameter: 3/8 NPT

Nitrogen connection

The nitrogen is connected with a pipe (leakproof against oxygen).

Connection diameter: 1/4 NPT

Electrical connection/ Checks

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Make sure that the regulations of the Electromagnetic
Compatibility Directive 2014/30/EU as well as standard EN norms,
safety directives and especially local and national regulations are
observed (this is the responsibility of the manufacturer of the
system into which the vacuum pump is integrated according to the
Declaration of Conformity)

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Make sure that the mains power supply corresponds to the data on
the nameplate of the motor

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Make sure that an overload cut-out according to EN 60204-1 is
provided for the motor

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Make sure that the drive of the vacuum pump is not disturbed by
any electric or electromagnetic interferences. If you have any
doubts, contact your Busch representative

Power wiring connections

Power wiring connection

A

Phase L1

B

Phase L2

C

Phase L3

D

Ground

Power connector on vacuum pump front side

Installation

Mounting

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Make sure that the “Necessary installation instructions” are
followed

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Fasten or install the pump at its final installation site

Electrical connection

WARNING

Risk of electrocution, risk of damage.

Electrical installation must be performed by a suitably qualified
electrician who knows and follows the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100,
- IEC Report 664 or DIN VDE 0110,
- VBG 4 or corresponding national regulations on accident
prevention

CAUTION

The circuit diagrams described below conform to the standard.
Other circuit diagrams might be used. This depends on the particu-
lar order and the market.

Risk of damage to the motor!

Check the connection of the motor inside the terminal box accor-
ding to the circuit diagram.

Motor of screw pump COBRA BC 0200 F is connected at factory.

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Connect supply cable on the female connection (EC) of the
vacuum pump

Installation and start-up

BC 0200 F

Page 12

0870767417 (En)

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Phase 

L1

Phase 

L3

Phase 

L2

Earth

Phase 

L3

Phase 

L2

Phase 

L1

Earth

DDK

Yeonhap

Summary of Contents for COBRA BC 0200 F

Page 1: ...Instructions Screw Vacuum Pumps COBRA BC 0200 F Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767417 190605 Original instructions Subj...

Page 2: ...tions on operation 14 Application 14 Switching the vacuum pump on off 15 First start up of the system 15 Switching the system off 15 Maintenance 15 Maintenance program 16 Weekly 16 Monthly 16 Yearly 1...

Page 3: ...racket OFP Oil filler plug OSG Oil sight glass PS Discharge pressure switch CAO Extracting ventilator CPC PLC connection ES Emergency stop button EMO MB On Off switch Main circuit breaker RC LCD DGF D...

Page 4: ...BC 0200 F Page 4 0870767417 En MB CPC DPS DGF DGR2 DGR1 PSA TS CWR CWM VFD...

Page 5: ...not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch rep...

Page 6: ...valve optional at the exhaust traps the condensate in the pump when the pump is switched off The LCD controller processes the data of the sensors see chapter Communication with the equipment as follo...

Page 7: ...ntact exceed the limits in Table A5 1 of Appendix 5 SEMI S2 guideline Lock Out Tag Out procedure Type 1 of electrical work l Stop the pump with the remote control or with the stop button press on STOP...

Page 8: ...ie the contactors open and remove power to motor S Cooling water flow low Water flowmeter B2 Depends on alarm function set in the PLC for water flow Set at factory General Stop ie the contactors open...

Page 9: ...aws Appliance after warehousing Prior to reoperate a vacuum pump which remained outside the buiding for a certain period of time make sure to let it stand at ambient tempe rature in a room for a whole...

Page 10: ...l must be disposed of in accordance with local and national regulations This handbook is contained in the delivery package Storage Temporary storage l Make sure that the intake and exhaust flanges are...

Page 11: ...by the adjustment stroke 15 mm of the four machine foots l Make sure that the four rollers do not touch the ground NOTE In order to ensure the fixation of the pump to the ground it is possible to use...

Page 12: ...nnection diameter 3 8 NPT Nitrogen connection The nitrogen is connected with a pipe leakproof against oxygen Connection diameter 1 4 NPT Electrical connection Checks l Make sure that the regulations o...

Page 13: ...e installation handbook is of informative nature only Check the oil level with the help of the oil sight glass OSG on the vacuum pump CAUTION Before you change the type of oil make sure that the new t...

Page 14: ...tain quantity of liquid If the pump has sucked in liquid a short drying time is necessary at the end of the procedure The allowed maximum inlet gas temperature depends on the inlet pres sure and the t...

Page 15: ...minated with foreign materials that are dangerous to health the oil and condensates will also be contaminated These foreign materials can infiltrate the pores recesses and other internal spaces of the...

Page 16: ...essary l Check the seals and replace if necessary l Check the intake and discharge lines and clean or replace if necessary Every 16 000 hours of operation at the latest after 4 years l Drain the oil s...

Page 17: ...the sealing washer of the magnetic plug is not damaged replace it if necessary l Refit the magnetic plug and tighten up l Make sure that the sealing washer on the drain plug is undamaged and correctly...

Page 18: ...that the various protective elements stoppers or adhesive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling...

Page 19: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Page 20: ...Nominal motor speed min 1 4570 Noise level EN ISO 2151 dB A 60 Ambient temperature C F 10 40 32 104 Maximal counter pressure Discharge bar 0 2 Cooling water requirement l min min 2 0 Cooling water pr...

Page 21: ...and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machi...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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