Burkert 8640 Operating Instructions Manual Download

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Summary of Contents for 8640

Page 1: ...Type 8640 Modular Electrical Valve Block Modularer elektrischer Ventilblock Bloc modulaire de vannes électriques Operating Instructions Bedienungsanleitung Instructions de Service ...

Page 2: ...serve the right to make technical changes without notice Technische Änderungen vorbehalten Sous resérve de modification techniques 2000 Bürkert Werke GmbH Co KG Operating Instructions 0507 16_EU EN_00800665 ...

Page 3: ...BLY INSTALLATION EXTENSIONS 13 General notes 14 Assembly 14 Installation 14 Extensions 14 MODULES FOR CONVENTIONAL CONNECTION TECHNICES 15 Mainfold connection module 16 Multipole circuit valve outputs 16 Multipol circuit with transducer inputs proximity sensors 17 Multipol circuit with industrial connector 19 FIELD BUS MODULE PROFIBUS DP 21 General view 22 Power supply 22 Field bus connection 23 L...

Page 4: ...P 64 Input modes 85 FIELD BUS MODULE INTERBUS S 89 General view 90 Power supply 90 Field bus connection 91 LED Status Display 91 Setting the DIP switches 92 FIELD BUS MODULE DEVICENET 97 DeviceNet IP 20 98 General overview IP 20 98 Power supply IP 20 98 Field bus connection IP 20 99 Termination IP 20 99 DeviceNet IP 65 100 General overview IP 65 100 Power supply IP 65 100 Field bus connection IP 6...

Page 5: ...Display 111 Setting the DIP switches 112 Terminal resistance 115 FIELD BUS MODULE CANOPEN 117 CANopen IP 20 118 General overview IP 20 118 Power supply IP 20 118 Field bus connection IP 20 119 Termination IP 20 119 CANopen IP 65 120 General overview IP 65 120 Power supply IP 65 120 Field bus connection IP 65 121 Termination IP 65 121 Setting the DIP switches 122 LED Status Display 123 Extended des...

Page 6: ...m current rating of the power supply 152 EME 32 norrow module 153 INTERNAL BUS EXTENSION 155 Remote I O Interface Connection Module RIO Interface 156 Expansion module connection RIO VA 157 RIO VA narrow bus head 163 Input Output modules 169 ELECTRICAL BASE MODULE OUTPUT 177 Manifold connection 178 Valve outputs 179 Valve outputs with Manual Automatic change over 180 Valve outputs with external con...

Page 7: ...8640 5 GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS Symbols used 6 General safety instructions 6 Warranty Conditions 7 ...

Page 8: ...ff using the correct tools Observe the relevant accident prevention and safety regulations applicable for electrical equipment throughout the operation maintenance and repair of the device Always switch off the voltage supply before working on the system Take suitable measures to prevent unintentional operation or impermissible impairment If these instructions are ignored no liability will be acce...

Page 9: ...te for validity of the warranty is use of the device as intended with observance of the specified conditions of use The warranty covers only faultless condition of the TopControl and the attached valve with pneumatic actuation No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device Scope of delivery ATTENTION ...

Page 10: ...8 8640 GENERAL INSTRUCTIONS ...

Page 11: ...8640 9 GENERAL TECHNICAL DATA GENERAL TECHNICAL DATA Technical Data 10 Modular Concept System Assembly 12 ...

Page 12: ... min 300 I min 1300 I min Pressure range 2 5 7 bar 2 5 7 bar 2 10 bar 2 8 bar 2 8 bar Power 1 W 1 W 1 W 2 W 1 W 2 W 1 W 2 W Current before after power reduction 42 25 mA 42 25 mA 42 33 mA 81 48 mA 42 mA 84 mA 42 mA 84 mA Valve positions max 24 max 24 max 24 max 24 max 24 Transducers max 32 max 32 max 32 max 32 max 32 Electrical modules 6 9 12 6 9 12 4 6 8 2 5 6 2 4 Pneumatic modules 2 3 12 2 8 2 4...

Page 13: ...ch must also not exceed 3 A 2 For the field bus interface the total current is calculated according to the formula Icomplete Ibasic n x lvalve m x ltransducer Ibasic basic current depending on the field bus PROFIBUS DP 200 mA INTERBUS S 300 mA DeviceNet 200 mA Selecan 200 mA CANopen 200 mA n number of valves m number of transducers Ivalve rated current of the valve type Itransducer power consumpti...

Page 14: ...tipole connection valve outputs Common connection module Closing module Basic electric module for repeater inputs initiators in different protection class versions Extension module for repeater inputs initiators in connection with field bus Closing module Pneumatic closing module Basic electric module for various valve types with different options Various valve types Electrical connection techniqu...

Page 15: ...8640 13 ASSEMBLY INSTALLATION AND EXTENSIONS ASSEMBLY INSTALLATION EXTENSIONS General notes 14 Assembly 14 Installation 14 Extensions 14 ...

Page 16: ... our factory Extensions to the valve battery are possible but must only be implemented by trained personnel When installing the valve battery take the protection class into consideration Where necessary the valve battery must be installed in a control cabinet Never in any circumstances secure the valve battery to the electrical base module The standard rails of the pneumatic base module or the fix...

Page 17: ...CONNECTION TECHNICS MODULES FOR CONVENTIONAL CONNECTION TECHNICS Manifold connection module 16 Multipol circuit valve outputs 16 Multipol circuit with transducer inputs proximity sensors 17 Multipol circuit with industrial connector 19 ...

Page 18: ...it valve outputs Pin 1 Valve 1 Pin 2 Valve 2 Pin 3 Valve 3 Pin 4 Valve 4 Pin 5 Valve 5 Pin 6 Valve 6 Pin 7 Valve 7 Pin 8 Valve 8 Pin 9 Valve 9 Pin 10 Valve 10 Pin 11 Valve 11 Pin 12 Valve 12 Pin 13 Valve 13 Pin 14 Valve 14 Pin 15 Valve 15 Pin 16 Valve 16 Pin 17 Valve 17 Pin 18 Valve 18 Pin 19 Valve 19 Pin 20 Valve 20 Pin 21 Valve 21 Pin 22 Valve 22 Pin 23 Valve 23 Pin 24 Valve 24 Pin 25 Ground Fig...

Page 19: ...ue brbl 10 violet vi 23 white red wsrt 11 grey rose grrs 24 brown red brrt 12 red blue rtbl 25 white black wssw 13 white green wsgn Pin 1 Input 1 Pin 2 Input 2 Pin 3 Input 3 Pin 4 Input 4 Pin 5 Input 5 Pin 6 Input 6 Pin 7 Input 7 Pin 8 Input 8 Pin 9 Input 9 Pin 10 Input 10 Pin 11 Input 11 Pin 12 Input 12 Pin 13 Input 13 Pin 14 Input 14 Pin 15 Input 15 Pin 16 Input 16 Pin 17 Input 17 Pin 18 Input 1...

Page 20: ...brown black brsw 5 grey gr 27 grey green grgn 6 rose rs 28 yellow grey gegr 7 blue bl 29 rose green rsgn 8 red rt 30 yellow rose gers 9 black sw 31 green blue gnbl 10 violet vi 32 yellow blue gebl 11 grey rose grrs 33 green red gnrt 12 red blue rtbl 34 yellow red gert 13 white green wsgn 35 green black gnsw 14 brown green brgn 36 yellow black gesw 15 white yellow wsge 37 grey blue grbl 16 yellow b...

Page 21: ...ector for the valve outputs Pin 1 Valve1 Pin 13 Valve 13 Pin 2 Valve 2 Pin 14 Valve 14 Pin 3 Valve 3 Pin 15 Valve 15 Pin 4 Valve 4 Pin 16 Valve 16 Pin 5 Valve 5 Pin 17 Valve17 Pin 6 Valve 6 Pin 18 Valve 18 Pin 7 Valve 7 Pin 19 Valve 19 Pin 8 Valve 8 Pin 20 Valve 20 Pin 9 Valve 9 Pin 21 Valve 21 Pin 10 Valve 10 Pin 22 Valve 22 Pin 11 Valve 11 Pin 23 Ground Pin 12 Valve 12 Pin 24 TE ...

Page 22: ...20 8640 MODULES FOR CONVENTIONAL CONNECTION TECHNICS ...

Page 23: ...8640 21 PROFIBUS DP FIELD BUSTECHNOLOGY PROFIBUS DP General view 22 Power supply 22 Field bus connection 23 LED status display 23 Setting the DIP switches 25 Terminal resistance 29 PROFIBUS DP 30 ...

Page 24: ...cket for the power supply Order number 917116 D Power supply The 4 pole circular connector M12 plug for voltage supply is wired as follows Pin 1 24 V DC control voltage Pin 2 24 V DC supply voltage Pin 3 Ground GND Pin 4 not used 24 V DC control voltage 24 V DC supply voltage GND Electronices Inputs Outputs To ensure the electro magnetic compatibility EMC connect the screw terminal TE Technical ea...

Page 25: ... P RTS Request to send repeater controler signal 5 DGND Data reference potential 6 5V Supply voltage plus 7 free 8 RxD TxD N Receive Send Data N 9 free LED Status Description RUN ON Error free operation of the valve battery Output OK ON Bus Fault OFF Fault OFF LED Status Description Cause of fault Retification RUN OFF No voltage supplied by 24 V power supply Check the power supply Power supply con...

Page 26: ...c adress at the valve battery BusFault Fault Parameter Fault Number 1 Too many outputs for one valve battery Check user parameters and DIP switch BusFault Fault Parameter Fault Number 2 Too many outputs for one valve battery Check user parameters and DIP switch BusFault Fault Parameter Fault Number 3 Parameter telegram too small Check user parameters and DIP switch BusFault Fault Parameter Fault N...

Page 27: ...itches 1 to 7 Each subscriber on the PROFIBUS has a unique address This address is set at the valve battery using DIP switches 1 to 7 RIO interface DIP Switch 8 You can connect extension batteries using the internal bus RIO If the internal bus is used DIP switch 8 must be set to ON The RIO interface module is inserted onto the PROFIBUS DP field bus module see Chapter Electrical Base Module Output ...

Page 28: ...are read in from right to left Fig Normal mode ATTENTION If no inputs are present both switches must be set to OFF Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Extension module input Transfer protocol inputs 0 to 3 DIP 9 DIP 10 No inputs present OFF OFF Normal mode ON OFF Mode shifted inputs OFF ON Mod...

Page 29: ...transferred as a result only 2 Bytes are needed for 32 physically present inputs Fig Halved Inputs mode Fig Shifted Inputs mode Power supply earth Power supply 24 V Inputs Power supply earth Power supply 24 V Inputs Transfer protocol inputs 0 to 3 Input module e g 16 inputs Input module e g 16 inputs Extension module input Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Inpu...

Page 30: ...ber address and some other characteristics at the valve block via the bus DIP switches 1 7 and 9 11 are rendered inactive DIP switch 8 RIO interface must still be set before connecting the RIO module With the function for changing the subscriber address DDLM_Set_Slave_Add the address of the valve block is set default address 126 With this function the following values must be transferred Current a...

Page 31: ...e underneath a protective cap NOTE With the high data transfer rates used in the field bus technology there can be signal reflections at the end of the field bus branches which cause interference This can lead to data errors By adding terminal resistors these reflections are suppressed Activating the terminal resistors on the underside of the module Carefully remove the protective cap Slide both s...

Page 32: ...e S5 controller These programs require the unit master file GSD file or as in the case of the above mentioned Siemens controller the Type file Both files are stored on diskettes and contain bus specific data Extract of important data for the PROFIBUS DP Available Baud rates 9 6 19 2 93 75 187 5 500 1500 kBaud Manufacture s Number 0081 h Data quantity without RIO extension 4 input and 3 output byte...

Page 33: ... displayed in the diagnosis Master transmits setpoint configuration Setpoint configuration is compared in the Slave with the actual configuration Faults are displayed in the diagnosis Master reads diagnosis If a parametrization configuration fault is present the communication starts again from the beginning If the Slave is in the data exchange mode a cyclic data exchange takes place no Read Diagno...

Page 34: ...lve battery with 10 valves that is e g 10 4 6 bits with byte by byte configuration since for the first valve battery 1 byte and for the second 2 bytes are necessary With bit by bit separation the outputs can now be pushed together In this way only 2 bytes are required and 2 bits remain unused Through bit by bit concentration the identifiers or slots assignment in the process map may be freely sele...

Page 35: ...input mode and input filter may also be set via the parametrization If extension batteries are connected the DIP switches must be set as in Section Expansi on Module Connection RIO VA Setting the DIP switches The settings on the extension battery cannot be made via the PROFIBUS DIP switch Settings 1 7 Set the desired Profibus address 8 RIO Interface ON OFF 9 10 Set the desired input mode 11 Filter...

Page 36: ...he transfer of user data on use of the address change function In these cases the user data hex parameter user data parameter must be transferred during parametrization Parametrization without extension batteries Hexparameters1 User_Prm_Data2 By parametrization the settings chosen for the input mode and the filter can be changed I e when you select a setting that does not correspond to the setting...

Page 37: ...nd more input or output bytes than are actually physically present on the valve battery Input mode Input filter off Input filter on no inputs 02 hex 42 hex normal inputs 12 hex 52 hex staggered inputs 22 hex 62 hex halved inputs 32 hex 72 hex Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Busparameters standardlparameter 7 Bytes 1 Lock_Rep Unlock_Re Sync_Req Freeze_Req WD_On reserved reserve...

Page 38: ...o 1byte in the process map is occupied but unused 4 Byte Configuragtion error Bit 7 Bit 6 Bit 5 4 Bit 3 0 Consistency 0 Byte Word 1 entire length Bytes Words 0 Bytes 1 Words 2 Byte Input Output 00 special identifier format 01 input 10 output 11 input output Lenght number of data 0000 1 Byte Word 0010 3 Bytes Words 1111 16 Bytes Words Hex Decimal Meaning 10 016 1 Byte input consistency via Byte 11 ...

Page 39: ...s to the Controller Process image DIP Switch Configuration Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs PAE Process Image Outputs PAA Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve 1 2 3 4 5 6 7 8 9 10 11 12 OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF Byte Number slot 1 0 2 1 Identification in Hex Dec 13 019...

Page 40: ...process image Mode Normal input mode Input filter active DIP Switch Fig Allocation of Inputs and Outputs to the Controller Proccess Image Allocation of Inputs and Outputs to the Controller Process Image Configuration Stan dard Siemens Process Image Inputs PAE Process Image Outputs PAA Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve 1 2 3 4 5 6 7 8 9 ...

Page 41: ...e 17 in the process image Mode Shifted Inputs Input filter active DIP Switch Allocation of Inputs and Outputs to the Controller Process Image Configuration Stan dard Siemens Process Image Inputs PAE Process Image Outputs PAA Fig Allocation of Inputs and Outputs to the Controller Process Image 1 2 3 4 5 6 7 8 9 10 11 12 OFF ON ON OFF OFF OFF OFF OFF OFF ON ON OFF Byte Number slot 1 0 2 1 3 2 4 3 5 ...

Page 42: ...he process image Transducers 17 19 31 occupy Inputs PAE Byte 21 in the process image Mode Halved Inputs Input filter active DIP Switch Process Image Inputs PAE Process Image Outputs PAA Configuration Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve 1 2 3 4 5 6 7 8 9 10 11 12 ON ON ON OFF OFF OFF OFF OFF ON ON ON OFF Fig Allocation of Inputs and Output...

Page 43: ...related diagnosis whereby the long diagnosis makes sense only when using more than 4 extension batteries User data user parameters are unnecessary if you retain the settings of DIP switches 9 11 or the values deposited in the EEPROM The settings via parametrization have the highest priority On making the settings the following user data are permissible without change of the input mode filter with ...

Page 44: ...s If no inputs or outputs are present on a valve battery the identifier 0 blank is entered Manual configuration If no GSD file is available manual configuration must be performed The following data apply The identifiers are built up as follows Hex Decimal Meaning 10 016 1 Byte input consistency via Byte 11 017 2 Byte input consistency via Byte 12 018 3 Byte input consistency via Byte 13 019 4 Byte...

Page 45: ...Inputs Extension battery 0 DIP switch on EI 0 S1 OFF S2 OFF S3 OFF 4 3 Outputs 5 4 Inputs Extension batteryl 1 DIP switch on EI 1 S1 ON S2 OFF S3 OFF 6 5 Outputs 7 6 Inputs Extension batteryl 2 DIP switch on EI 2 S1 OFF S2 ON S3 OFF 8 7 Outputs 9 8 Inputs Extension batteryl 3 DIP switch on EI 3 S1 ON S2 ON S3 OFF 10 9 Outputs 11 10 Inputs Extension batteryl 4 DIP switch on EI 4 S1 OFF S2 OFF S3 ON...

Page 46: ...ge Transducers 1 16 occupy Inputs PAE Byte 17 18 in the process image Mode normal input mode Input filter active DIP Switch on extension battery 1 Extension battery 2 with 8 valves outputs and 16 transducers inputs Address 2 extension battery 2 always has the Address 2 Valves 1 8 occupy Outputs PAA Byte 16 in the process image Transducers 1 16 occupy Inputs PAE Byte 22 23 in the process image Mode...

Page 47: ...4 6 5 7 5 8 7 Identification in Hex Dec 11 017 20 032 11 017 20 032 11 017 20 032 11 017 20 032 Prozess image output PAA 30 12 15 16 Prozess image input PAE 15 16 20 21 17 18 22 23 Main battery Extension battery 0 Extension battery 1 Extension battery 2 Stan dard Siemens ...

Page 48: ...IBUS DP Allocation of Inputs and Outputs to the Controller Process Image Fig Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery 1 Extension battery 2 ...

Page 49: ...1 or the setting in the EPROM you can subsequently set the desired input mode and filter via the user data hex parameters during parametrization The settings via parametrization have the highest priority 1 Siemens 2 Norm Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Busparameter standard parameters 7 Bytes 1 Lock_Rep Unlock_Re Sync_Req Freeze_Req WD_ON reserved reserved reserved 00 min TSDR...

Page 50: ... battery 0 13 5 No of bits inputs extension battery 1 DIP switch on eb 1 S1 ON S2 OFF S3 OFF 14 6 No of bits outputs extension battery 1 15 7 No of bits inputs extension battery 2 DIP switch on eb 2 S1 OFF S2 ON S3 OFF 16 8 No of bits outputs extension battery 2 17 9 No of bits inputs extension battery 3 DIP switch on eb 3 S1 ON S2 ON S3 OFF 18 10 No of bits outputs extension battery 3 19 11 No of...

Page 51: ...rocedure is followed with the outputs Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Assign ment Main battery Extension battery 0 Extension battery 1 U U Identifier 24DE 12 hex or Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Assign ment Main battery Extension battery 0 Extension battery 1 U U Identifier 8DE 10 hex 16DE 11 hex or Bit 0 1 2 3 4 5 6 7 8 9 10 11...

Page 52: ... Words 1111 16 Byte Words Examples Hex Decimal Description 10 016 1 Byte input consistency via Byte 11 017 2 Byte input consistency via Byte 12 018 3 Byte input consistency via Byte 13 019 4 Byte input consistency via Byte 20 032 1 Byte output consistency via Byte 21 033 2 Byte output consistency via Byte 22 034 3 Byte output consistency via Byte 00 000 Reserve blank EXAMPLE 6 Main valve battery w...

Page 53: ...battery 2 1 2 3 4 5 6 7 8 9 10 11 12 OFF ON OFF ON OFF OFF ON OFF ON ON ON OFF Parameterdiagram Only the user parameters are shown here User_Prm_Data Counts in brackets start from 0 most configuration programs only display user parameters Values in Hex format Byte No 8 0 9 1 10 2 11 3 12 4 13 5 14 6 15 7 16 8 Value 01 03 03 00 04 04 02 03 03 Meaning Parameter type Inputs Outputs Inputs Outputs Inp...

Page 54: ...10 016 10 016 20 032 20 032 Prozess image output PAA 11 14 Prozess image input PAE 15 20 Allocation of Inputs and Outputs to the Controller Process Image Fig Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery1 Extension battery 2 ...

Page 55: ...for configuration If during configuration of the valve battery the defaults values are used the maxima i e 4 byte inputs and 3 byte outputs are set and added to the process map To select another default setting the following user data hex parameter must be set The following data are permissible as identifiers Byte No Description 0 0 x 0F Parameter for changing the default setting 1 Number of ident...

Page 56: ...ttery No Master FF Hex 5 4 Ident_Number high Byte Manufacturer identifier 00 Hex 6 5 Ident_Number low Byte Manufacturer identifier Hex Ext_Diag_Data Unit related diagnosis 10 oder 14 Bytes 7 6 Headerbyte Length of the unit related diagnosis 10 or 14 Byte Diagnosis and Switch Position of the Main Battery HI 8 7 HI DIP 12 HI DIP 11 HI DIP 10 HI DIP 9 HI DIP 8 0 0 HI 24VOut Parametrisation and Config...

Page 57: ...ery does not log on at the RIO bus 0 No fault 1 fault Konfig The corresponding extension battery was configured by the Master 0 Not configured 1 configured Configuration and Parametrisation faults Configuration fault number Parametrisation fault number 1 Too many inputs 32 for one battery 1 Too many inputs 32 entered for one battery 2 Too many outputs 24 for one battery 2 Too many outputs 24 enter...

Page 58: ...56 8640 PROFIBUS DP ...

Page 59: ...S DP V1 IP 20 58 General overview IP 20 58 Power supply IP 20 58 Field bus connection IP 20 59 PROFIBUS DP V1 IP 65 60 General overview IP 65 60 Power supply IP 65 60 Field bus connection IP 65 61 DIP switches 61 LED Status Display 62 PROFIBUS DP 64 Commissioning 66 Input modes 85 ...

Page 60: ...ctor ATTENTION To assure electromagnetic compatibility EMC attach the screw terminal FE functional earth to earth potential with as short a cable as possible 30 cm Power supply IP 20 The 4 pole clamping socket for the voltage supply is configured as follows Fig Detail POWER connector Fig Structure of the voltage supply NOTE Pins 2 and 4 of the voltage supply must be protected with 4 A fuses medium...

Page 61: ...e pin allocation laid down by the 19245 Standard Part 1 is described below Pin No Signal name socket in unit plug on cable Discription 1 free 2 free 3 RxD TxD P Receive Send Data P 4 CNTR P RTS Request to send repeater controler signal 5 DGND Data reference potential 6 5V Supply voltage plus 7 free 8 RxD TxD N Receive Send Data N 9 free ...

Page 62: ...unctional earth should be connected to earth potential with as short a cable as possible 30 cm Power supply IP 65 The 4 pole circular connector for the power supply has the following configuration Fig Structure of the power supply NOTE Pin 1 and Pin 2 of the power supply must be protected with 4 A semi time lag fuses NOTE The Dip switches can be operated through the film Pin 1 24 V driver outputs ...

Page 63: ...ata P B line 5 Screen Screen or protective earth Thread Screen Screen or protective earth Configuration of the plugs and sockets Accessories PROFIBUS plug connector to be made up reserve key coding ID No 918 198 PROFIBUS T piece 12 MBaud M 12 ID No 902 098 DIP switches PROFIBUS address The DIP switches are to be set with a screwdriver through the film the film is highly resistant DIP VALUE Meaning...

Page 64: ...green Bus OK Bus communication active BF red Bus Fault Bus fault FS yellow Failure Select Determines the function of the LED FN FS lights FN shows the failure type FS does not light FN shows the failure number FN red Failure Number The number of flashes shows the failure type or failure number depending on wheather FS lights or not UI green U LOGIC OK Power for logics supply inputs and bus interfa...

Page 65: ...s for one valve island Check identifier bytes and DIP switches 3 Too few inputs for one valve island determined from parameter telegram Check identifier bytes and DIP switches 4 Too few outputs for one valve island determined from parameter telegram Check identifier bytes and DIP switches 5 An identifier has the wrong code Check identifier bytes and DIP switches 3 Faults at the main island 1 Power...

Page 66: ...S COM ET200 for the S5 controller These programs require the unit master file GSD file or as in the case of the above mentioned Siemens controller the Type file Both files are stored on diskettes and contain bus specific data Extract of important data for the PROFIBUS DP Available Baud rates 9 6 19 2 93 75 187 5 500 1500 kBaud 3 6 12 MBaud Manufacture s Number 0081 h Data quantity without RIO exte...

Page 67: ...Faults are displayed in the diagnosis Master transmits setpoint configuration Setpoint configuration is compared in the Slave with the actual configuration Faults are displayed in the diagnosis Master reads diagnosis If a parametrization configuration fault is present the communication starts again from the beginning If the Slave is in the data exchange mode a cyclic data exchange takes place no R...

Page 68: ...figuration results in unused bits In the case of a valve battery with 4 valves and a valve battery with 10 valves that is e g 10 4 6 bits with byte by byte configuration since for the first valve battery 1 byte and for the second 2 bytes are necessary With bit by bit separation the outputs can now be pushed together In this way only 2 bytes are required and 2 bits remain unused Through bit by bit ...

Page 69: ...eeze_Req WD_On reserved reserved reserved 00 min TSDR and slave specific data Slave is operated in sync mode Slave is orperated in freeze mode Reponse monitoring 0 deactivated 1 activated 01 release for other masters 10 block for other masters 11 release for other masters 2 WD_Fact_1 Range 1 255 Reponse monitoring in s 10ms WD_Fact_1 WD_Fact_2 3 WD_Fact_2 Range 1 255 Reponse monitoring in s 10ms W...

Page 70: ...er be configured in the process map of a valve battery more than the abovementioned number of input or output bytes While observing the abovementioned limits 32 inputs 24 outputs 4 input bytes 3 output bytes it is nevertheless possible to configure both fewer and more input or output bytes than are actually physically present on the valve battery Manual configuration If no GSD file is available ma...

Page 71: ...nd 32 transducers inputs PROFIBUS DP addresses 4 Valves 1 16 occupy Outputs PAA Byte 11 12 Transducers 1 32 occupy Inputs PAE Byte 20 23 Mode Normal input mode Input filter active Fig 11 Allocation of Inputs and Outputs to the Controller Process image DIP Switch Configuration Allocation of Inputs and Outputs to the Controller Process Image Process Image Inputs PAE Process Image Outputs PAA Valve V...

Page 72: ...cupy Outputs PAA Byte 11 in the process image Valves 9 16 occupy Outputs PAA Byte 20 in the process image Transducers 1 8 occupy Inputs PAE Byte 10 in the process image Transducers 9 16 occupy Inputs PAE Byte 15 in the process image Transducers 17 32 occupy Inputs PAE Byte 20 21 in the process image Mode Normal input mode Input filter active DIP Switch Fig Allocation of Inputs and Outputs to the C...

Page 73: ... Example 3 Valve battery with 16 valves outputs and 32 transducers inputs PROFIBUS DP address 6 Valves 1 16 occupy Outputs PAA Byte 11 12 in the process image Transducers 1 3 5 15 occupy Inputs PAE Byte 10 in the process image Transducers 2 4 6 16 occupy Inputs PAE Byte 16 in the process image Transducers 17 19 31 occupy Inputs PAE Byte 11 in the process image Transducers 18 20 32 occupy Inputs PA...

Page 74: ...ts and 32 transducers inputs every second transducer will not be considered PROFIBUS DP address 7 Valves 1 8 occupy Outputs PAA Byte 17 in the process image Valves 9 16 occupy Outputs PAA Byte 10 in the process image Transducers 1 3 5 15 occupy Inputs PAE Byte 18 in the process image Transducers 17 19 31 occupy Inputs PAE Byte 21 in the process image Mode Halved Inputs Input filter active DIP Swit...

Page 75: ...metrization are Extension islands none must be converted bytewise to RIO Input mode normal inputs Filter on Trough parametrization the settings chosen for the input mode and teh filter may be changed Furthermore you can set the length od device related diagnosis whereby the long diagnosis makes sen se only when more than four extension islands are used On making settings in the parameter telegram ...

Page 76: ...tifiers slots may be allocated Each extension battery begins with a new byte in the process map For the main battery and each extension battery 2 identifiers are used i e in the case of byte by byte configuration the identifiers of one valve batteriy must be connected Each valve battery can be configured with 4 input bytes and 3 output bytes If no inputs or outputs are present on a valve battery t...

Page 77: ...tputs 3 2 Inputs Extension battery 0 DIP switch on EI 0 S1 OFF S2 OFF S3 OFF 4 3 Outputs 5 4 Inputs Extension batteryl 1 DIP switch on EI 1 S1 ON S2 OFF S3 OFF 6 5 Outputs 7 6 Inputs Extension batteryl 2 DIP switch on EI 2 S1 OFF S2 ON S3 OFF 8 7 Outputs 9 8 Inputs Extension batteryl 3 DIP switch on EI 3 S1 ON S2 ON S3 OFF 10 9 Outputs 11 10 Inputs Extension batteryl 4 DIP switch on EI 4 S1 OFF S2...

Page 78: ...21 in the process image Mode normal input mode Input filter active DIP Switch on extension battery 0 Extension battery 1 with 8 valves outputs and 16 transducers inputs Address 1 extension battery 1 always has the Address 1 Valves 1 8 occupy Outputs PAA Byte 15 in the process image Transducers 1 16 occupy Inputs PAE Byte 17 18 in the process image Mode normal input mode Input filter active DIP Swi...

Page 79: ...7 Identification in Hex Dec 11 017 20 032 11 017 20 032 11 017 20 032 11 017 20 032 Prozess image output PAA 30 12 15 16 Prozess image input PAE 15 16 20 21 17 18 22 23 Main battery Extension battery 0 Extension battery 1 Extension battery 2 Stan dard Siemens User parameter Byte 11 User_Prm_Data 55 hex ...

Page 80: ...LE PROFIBUS DP V1 Allocation of Inputs and Outputs to the Controller Process Image Fig Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery 1 Extension battery 2 ...

Page 81: ...es sen se only when more than four extension islands are used On making settings in the parameter telegram the following values are permitted ATTENTION If extension islands are used RIO must be addressed bytewise in the parametrization of the extension islands Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Busparameter standard parameters 7 Bytes 1 Lock_Rep Unlock_Re Sync_Req Freeze_Req WD_O...

Page 82: ...n eb 3 S1 ON S2 ON S3 OFF 21 13 No of bits outputs extension battery 3 22 14 No of bits inputs extension battery 4 DIP switch on eb 4 S1 OFF S2 OFF S3 ON 23 15 No of bits outputs extension battery 4 24 16 No of bits inputs extension battery 5 DIP switch on eb 5 S1 ON S2 OFF S3 ON 25 17 No of bits outputs extension battery 5 26 18 No of bits inputs extension battery 6 DIP switch on eb 6 S1 OFF S2 O...

Page 83: ...ccordingly in the process map Example with inputs Main battery 4 Bit inputs Extension battery 0 12 Bit inputs Extension battery 1 6 Bit inputs U unused bit The same procedure is followed with the outputs Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Assign ment Main battery Extension battery 0 Extension battery 1 U U Identifier 24DE 12 hex or Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 84: ... 11 input output Length number of data 0000 1 Byte Word 0010 3 Byte Words 1111 16 Byte Words Examples Hex Decimal Description 10 016 1 Byte input consistency via Byte 11 017 2 Byte input consistency via Byte 12 018 3 Byte input consistency via Byte 13 019 4 Byte input consistency via Byte 20 032 1 Byte output consistency via Byte 21 033 2 Byte output consistency via Byte 22 034 3 Byte output consi...

Page 85: ...ension battery 2 with 3 valves outputs and 6 transducers inputs every second transducer signal will not be considered Address 2 extension battery 2 always has the Address 2 Mode Halved Inputs Input filter active DIP Switch on extension battery 2 1 2 3 4 5 6 7 8 9 10 11 12 OFF ON OFF ON OFF OFF ON OFF ON ON ON OFF Parameterdiagram Only the user parameters User_Prm_Data are represented here without ...

Page 86: ...n Hex Dec 10 016 10 016 20 032 20 032 Prozess image output PAA 11 14 Prozess image input PAE 15 20 Allocation of Inputs and Outputs to the Controller Process Image Fig Allocation of Inputs and Outputs to the Controller Process Image Main battery Extension battery 0 Extension battery1 Extension battery 2 ...

Page 87: ...g Shifted Inputs mode Input filter With the input filter disturbances are suppressed that affect the input modules It is hence recommended to always activate this input filter ATTENTION With the filter active only signals with a duration of 2 ms will be recognised In order to comply with the guidelines of the EMC Act the input filter must be activated Input module e g 16 inputs Power supply earth ...

Page 88: ...e set and added to the process map To select another default setting the following user data hex parameter must be set The following data are permissible as identifiers Byte No Description 0 0 x 0F Parameter for changing the default setting 1 Number of identifiers following max 7 2 Identifier 1 3 Identifier 2 8 Identifier 7 Hex Decimal Meaning 10 016 1 Byte input consistency via Byte 11 017 2 Byte...

Page 89: ...of the Master which parametrised the battery No Master FF Hex 5 4 Ident_Number high Byte Manufacturer identifier 00 Hex 6 5 Ident_Number low Byte Manufacturer identifier Hex Ext_Diag_Data Unit related diagnosis 10 oder 14 Bytes 7 6 Headerbyte Length of the unit related diagnosis 10 or 14 Byte Diagnosis of the Main Battery HI 8 7 0 0 0 0 0 0 0 HI 24VOut Parametrisation and Configuration faults see ...

Page 90: ... to the RIO bus 0 no fault 1 fault Konfig The corresponding extension island was configured from the Master 0 not configured 1 configured Configuration and Parametrisation faults Configuration fault number Parametrisation fault number 1 Too many inputs 32 for one battery 1 Too many inputs 32 entered for one battery 2 Too many outputs 24 for one battery 2 Too many outputs 24 entered for one battery...

Page 91: ...8640 89 FIELD BUS MODULE INTERBUS S INTERBUS S FIELD BUS MODULE General view 90 Power supply 90 Field bus connection 91 LED Status Display 91 Setting the DIP switches 92 ...

Page 92: ...r voltage supply is wired as follows NOTE Pin 2 of the power supply must be fused with 4A semi time lag Pin 1 24V DC control voltage Pin 2 24 VDC supply voltage Pin 3 Ground GND Pin 4 not used Fig General view of INTERBUS S field bus mode Electronics Inputs Outputs 24 V DC control volt 24 V DC supply volt GND To ensure the electro magnetic compatibility EMC connect the screw terminal TE Technical ...

Page 93: ...ED Status Description Cause of fault Retification Out OK UL RC BA RD Fault ON green ON green ON green ON green OFF OFF 24 V power supply for outputs OK Internal voltage OK Remote bus cable OK Data transfer is active Remote bus status OK For tuture expansion Out OK OFF No 24 V voltage supply available for the outputs Check the power supply UL OFF Internal voltage for electronics missing If Out OK O...

Page 94: ...rmation of the inputs and outputs is given From the larger of the two the number of process data words reserved in the transfer protocol is determined The INTERBUS S thereby has a process data word of 2 bytes 16 bits The number of process data words needed is described as the Length Code LC 1 2 3 4 5 6 7 8 9 10 11 12 No of output bytes No of input bytes Reserve Input mode Input filter ON active Re...

Page 95: ... to OFF Identification Code ID Code The ID code describes the function of the module and will be automatically determined from the settings for the number of inputs and outputs Inputs mode DIP switches 9 and 10 NOTE Using the input mode the inputs transducers can be allocated in different ways in the process layout of the inputs PAE ID Code Digital Output module no input data 01 Digital Input modu...

Page 96: ...inputs Fig Halved Inputs mode Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 1 Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 0 Expansion module inputs Transfer protocol inputs 0 to 1 Fig Normal mode Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 1 Input module e g 16 inputs Power supply earth Power supply 24 V ...

Page 97: ...ut modules is suppressed It is hence recommended to always activate his input filter Input filter inactive DIP 11 OFF Input filter active DIP 11 ON ATTENTION With the filter active only signals with a duration of 2 ms will be recognised In order to comply with the guidelines of the EMC Act the input filter must be activated ...

Page 98: ...96 8640 FIELD BUS MODULE INTERBUS S ...

Page 99: ... General overview IP 65 100 Power supply IP 65 100 Field bus connection IP 65 101 Termination IP 65 101 Setting the DIP switches 102 LED Status Display 103 Explanation of terms 104 Technical data 105 Overview of application objects 105 Configuration 106 Configuration of the process data 106 Configuring the safety position of solenoid valves in case of bus errors 106 Input modes 107 Input filter 10...

Page 100: ...rew terminal FE functional earth to earth potential with as short a cable as possible 30 cm The 4 pole clamping socket for the voltage supply is configured as follows Fig Detail POWER connector NOTE The DIP switches are through operatable by the film Accessoires Clamping socket for voltage supply included in delivery ATTENTION Power supply IP 20 Fig Structure of the voltage supply NOTE Pins 2 and ...

Page 101: ...the IP 20 variant a terminating resistance of 120 Ohm can be switched between the two bus lines CAN High and CAN Low by inserting a bridge between Pin 4 and Pin 8 in the 9 pole D SUB field bus connection Termination IP 20 On installation of a DeviceNet system care must be taken to terminate the data lines correctly The termination avoids disturbances by signal reflections on the data lines For thi...

Page 102: ...l FE functional earth should be connected to earth potential with as short a cable as possible 30 cm Power supply IP 65 The 4 pole circular connector for the power supply has the following configuration Pin 1 and Pin 2 of the power supply must be protected with 4 A semi time lag fuses NOTE The Dip switches can be operated through the film Pin 1 24 V driver outputs Pin 2 24 V logic Pin 3 GND logic ...

Page 103: ...galvanically isolated from the supply voltage For this reason no separate voltages must be provided by the bus on Pins 2 and 3 Pin No Signal name 1 Drain screen 2 not used 3 GND 4 CAN HIGH 5 CAN LOW Termination IP 65 On installation of a DeviceNet system care must be taken to terminate the data lines correctly The termination avoids disturbances by signal reflections on the data lines For this pur...

Page 104: ... on DIP switches 7 and 8 Using the DIP switches you can carry out settings for the field bus module Setting the DIP switches Address of the Field Bus Module DIP Switches 1 to 6 Baud rate DIP switches 7 and 8 The address of the field bus module can be set on the DIP switches 1 6 within the range 0 63 Example DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 Address OFF OFF OFF OFF OFF OFF 0 ON OFF OFF OFF OFF OF...

Page 105: ... present Status of the bus status LED LED status Device status Explanation Problem elimination Off No voltage not online Device not supplied with voltage Device has not yet ended Dupli cate MAC ID test lasts ca 2 s Device cannot end Duplicate MAC ID test Connect further devices if device is sole net participant Exchange the device check network data rate check bus connection Green Online connectio...

Page 106: ... default parameters see object table Possibly replace the electronics Explanation of terms DeviceNet DeviceNet is a field bus system based on the CAN Controller Area Network protocol It enables networking of actuators and sensors slaves with higher level control systems masters In DeviceNet the valve battery is a slave device according to the Predefined Master Slave Connection Set specified in the...

Page 107: ... 4 1 3 Get 4 0 0xFF per Byte 4 Byte inputs Set 3 0 0xFF per Byte 0x00 3 Byte outputs valves Value Outputs 9 1 3 3 Get Set 1 0 0xFF 0x00 Values of the valves Fault Action 9 1 3 5 Get Set 1 0 0xFF 0xFF Action in case of fault or Offline per output 0 Fault Value Def in Fault Value Attr 6 1 Hold last state Fault Value 9 1 3 6 Get Set 1 0 0xFF 0x00 Factory ID 101 1 1 Get 4 Bürkert Ident No Factory Seri...

Page 108: ...es red flashes or red For a description see State of the bus status LED To configure the solenoid valves in case of bus errors the attributes Fault Action and Fault Value may be used Access to the configuration data of the solenoid valves in case of bus errors can be made acyclically via Explicit Messages The service Get_Attribute_Single stands for reading access and the service Set Attribute_Sing...

Page 109: ...e 2 and Byte 3 Halved Inputs mode In the Halved Inputs mode every second input is missed out Only inputs 1 3 5 are transferred as a result only 2 Bytes are needed for 32 physically present inputs Fig Halved Inputs mode Fig Shifted Inputs mode Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Extension module input Transfer protocol inputs 0 to 3 Input module e g 16 inputs Powe...

Page 110: ...ecommended to always activate this input filter Object Input filter Class 150 Instance 1 Attribute 2 Value Meaning 0 Input filter deactivated 1 Input filter activated ATTENTION With the filter active only signals with a duration of 2 ms will be recognised In order to comply with the guidelines of the EMC Act the input filter must be activated ...

Page 111: ...8640 109 SELECAN FIELD BUS MODULE SELECAN General view 110 Power supply 110 Field bus connection 111 LED Status Display 111 Setting the DIP switches 112 Terminal resistance 115 ...

Page 112: ...ble 30 cm Accessories Plug connector M12 1 socket for the power supply Order number 917116 D The 4 pole circular connector M12 plug for voltage supply is wired as follows NOTE Pin 2 of the power supply must be fused with 4A semi time lag Fig General view of the Selecan field bus LED status display 24V DC control voltage 24 VDC supply voltage Inputs Outputs GND Electronics 3 2 1 Pin 1 24 V DC Contr...

Page 113: ...FF Field bus module is not on the bus If RUN ON replace field bus module ON red The field bus module has switched off from the bus due to large numbers of recognised transfer faults Bus Off Check cables connectors baud rate addresses and controller Restart the field bus module Blinking green The field bus module is in the STANDBY mode From the controller switch the field bus module into the active...

Page 114: ...tches Adress of the field bus module DIP Switch 1 to 5 The address of the field bus module can be set on the DIP switches 1 5 within the range 0 31 Example Baud rate DIP switches 7 and 8 The baud rate can be set on DIP switches 6 and 7 1 2 3 4 5 6 7 8 9 10 11 12 Adddress of the field bus module 0 31 Baud rate I O class Inputs mode Input filter ON active Reserve DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 Addres...

Page 115: ...ut of the inputs PAE Normal mode In the Normal mode all inputs are read in from right to left Fig Normal mode Input mode e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 1 Input mode e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 0 Expansion mode input Transfer protocol inputs 0 to 3 Byte 2 Byte 3 DIP 8 Baud rate OFF I O Class 1 ON I O Class 2 DIP 9 DIP 10 No inputs p...

Page 116: ...odules is suppressed Input filter inactive DIP 11 OFF Input filter active DIP 11 ON Input mode e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 1 Input mode e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 0 Expansion module inputs Transfer protocol inputs 0 to 1 ATTENTION With the filter active only signals with a duration of 2 ms will be recognised In order to comply ...

Page 117: ...tive cap Terminal resistance NOTE With the high data transfer rates used in the field bus technology there can be signal reflections at the end of the field bus branches which cause interference This can lead to data errors By adding terminal resistors these reflections are suppressed Activating the terminal resistors on the underside of the module Carefully remove the protective cap Slide both sw...

Page 118: ...116 8640 SELECAN ...

Page 119: ...s connection IP 20 119 Termination IP 20 119 CANopen IP 65 120 Genersl overview IP 65 120 Power supply Power IP 65 120 Termination IP 65 119 Setting the DIP switches 122 LED Status Display 123 Extended description of the field bus node CANopen 125 Object overview 126 Input filter 130 Input modes 131 Outputs 132 Example for commissioning 133 ...

Page 120: ...us connector ATTENTION To assure electromagnetic compatibility EMC attach the screw terminal FE functional earth to earth potential with as short a cable as possible 30 cm Power supply IP 20 The 4 pole clamping socket for the voltage supply is configured as follows Fig Detail POWER connector Fig Structure of the voltage supply NOTE Pins 2 and 4 of the voltage supply must be protected with 4 A fuse...

Page 121: ... the IP 20 variant a terminating resistance of 120 Ohm can be switched between the two bus lines CAN High and CAN Low by inserting a bridge between Pin 4 and Pin 8 in the 9 pole D SUB field bus connection Termination IP 20 On installation of a CANopen system care must be taken to terminate the data lines correctly The termination avoids disturbances by signal reflections on the data lines For this...

Page 122: ...terminal FE functional earth should be connected to earth potential with as short a cable as possible 30 cm Power supply IP 65 The 4 pole circular connector for the power supply has the following configuration Fig Structure of the power supply NOTE Pin 1 and Pin 2 of the power supply must be protected with 4 A semi time lag fuses NOTE The Dip switches can be operated through the film Pin 1 24 V dr...

Page 123: ...galvanically isolated from the supply voltage For this reason no separate voltages must be provided by the bus on Pins 2 and 3 Pin No Signal name 1 Drain screen 2 not used 3 GND 4 CAN HIGH 5 CAN LOW Termination IP 65 On installation of a CANopen system care must be taken to terminate the data lines correctly The termination avoids disturbances by signal reflections on the data lines For this purpo...

Page 124: ... via the Object Index 3000 Sub index 0 The address will thereby be stored in a non volatile Eeprom This address will be active if 1 All Dip switches from 1 to 6 are set to ON Address 63 2 A restart is carried out Example A change of the switch position only becomes active after the field bus module has been restarted Set the DIP switch by pushing a screwdriver through the foil the foil is very rob...

Page 125: ...cription Single flash STOPPED Fieldbus module is in the STOPPED state Blinking PRE OPERATIONAL Fieldbus module is in the PRE OPERATIONAL state On OPERATIONAL Fieldbus module in in the OPERATIONAL state CAN ERROR LED Status Description Correction Off No errors Device ready for operation Single flash Warning Limit Fieldbus module has detected a certain number of transmission errors Warning Limit Che...

Page 126: ...ge 2 Set station address is outside the permitted range 1 127 Check the bus address on the main island 5 Eeprom error 1 Error while accessing the Eeprom during the run up The blink sequence will only be displayed once Devices works with the default parameters see object table Replace electronics where necessary Faults and warnings displayed by FN Failure Number and FS Failure Select LEDs ...

Page 127: ...ex Address GUARDING 700 hex Address Extended description of the field bus node CANopen The valve island corresponds to the Pre defined Device to CANopen standard V 4 10 With regard to functions and objects the Device Profile 401 I O modules V1 4 applies NOTE The terms Address abbreviated to Addr and Node ID are equivalent in this description Identifier The following IDs are used ...

Page 128: ...reserved for compatibility reasons 1014 0 COB ID EMCY X X 1015 0 Inhibit time emergency X X 1018 0 4 Identity object X 1200 0 3 1st Server SDO parameter X X 1400 0 2 1st receive PDO parameter X X 1600 0 3 1st receive PDO mapping X X 1800 0 3 5 1st transmit PDO parameter X X 1A00 0 4 1st transmit PDO mapping X X 3000 0 Address set via Eeprom X X 6000 0 4 Read state 8 input lines X 6003 0 Input filt...

Page 129: ...e Guarding Protocoll The value 0 means that the object is not used Length 16 bit Default value 500 ms Object 100Dhex Life time factor Life time factor value For description see Object 100Chex Guard time Length 8 Bit Default value 3 Position in register Error description Bit 0 General error Bit 2 Supply voltage for valves not present Bit 1 Bit 3 7 not used Detailed description of the objects suppor...

Page 130: ...ntries 8 bits 01 hex Vendor ID 32 bits 02 hex Product Code 32 bits 03 hex Revisions Number 32 bits 04 hex Serial Number 32 bits Object 1018hex Identity Object Sub Index Contents Default Access read write 00 hex Highest sub index supported 02 hex X 01 hex COB ID client to Server for this SDO 600 hex Adr X X 02 hex COB ID Client to Server for this SDO 580 hex Adr X X Object 1400hex 1st Receive PDO c...

Page 131: ...Highest sub index supported 05 hex X 01 hex COB ID used by the PDO 180 hex Adr X X 02 hex Transmission Type values 00 hex FF hex FF hex X X 03 hex Inhibit Time in 0 1 ms 00 hex X X 05 hex Event Timer in ms 00 hex X X Object 1A00hex 1st Transmit PDO mapping Mapping of the first Transmit PDO Meaning 6200 02 hex Object 6200hex Sub index 02hex Sub Index Contents Default Access read write 00 hex Number...

Page 132: ...ndex Contents Default Access read write 00 hex Number of object entries here 4 01hex 04hex X 01 hex State of the first group of inputs 00 hex FF hex X 02 hex State of the second group of inputs 00 hex FF hex X 03 hex State of the third group of inputs 00 hex FF hex X 04 hex State of the fourth group of inputs 00 hex FF hex X Input filter Object 6003hex Input filter Value Meaning 0 Input filter dea...

Page 133: ...lved Inputs mode In the Halved Inputs mode every second input is missed out Only inputs 1 3 5 are transferred as a result only 2 Bytes are needed for 32 physically present inputs Fig Halved Inputs mode Fig Shifted Inputs mode Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Extension module input Transfer protocol inputs 0 to 3 Input module e g 16 inputs Power supply earth Po...

Page 134: ...00 hex Number of objects entries here 3 01 hex 03 hex X 01 hex State of the first group outputs valves 1 8 00 hex FF hex X X 02 hex State of the second groups outputs valves 9 16 00 hex FF hex X X 03 hex State of the third group outputs valves 17 24 00 hex FF hex X X Sub Index Contents Default Access read write 00 hex Number of object entries here 3 01 hex 03 hex X 01 hex State of the first group ...

Page 135: ...tate of the inputs is sent once SLAVE Identifier 180HEX set address e g 181HEX for address 1 Length 4 Data yy yy yy yy xx xx xx xx yy state of the inputs e g 00 10 00 00 when input 9 is set The message is also sent when no inputs are activated In this case the contents of the 4 data bytes are each 00HEX SLAVE Identifier 180HEX set address e g 181HEX for address 1 Length 4 Data 00 00 00 00 xx xx xx...

Page 136: ...the PreOperational state The Emergency Message is not sent in this case see Section 1 6 Reset node MASTER Identifier 0 Length 2 Data 81 00 xx xx xx xx xx xx With this command the node is reset to the System Init state The node then reconverts automatically to the PreOperational state see Section 1 and from there can be put into the Operational state again see Section 2 ...

Page 137: ...MODULE AS INTERFACE Field bus module AS interface for 4 outputs 136 Field bus module AS interface for 8 valves and 8 inputs 139 Field bus module AS interface for 8 valves 143 Field bus module AS interface for 4 valves and 4 inputs 146 ...

Page 138: ...odule Technical data Bus connection Operating voltage to AS i specification 29 5 31 6 V DC Max current consumption 10 mA Output The power supply must contain a reliable isolation to IEC 364 4 41 PELV or SELV Watchdog function not integrated Supply voltage 24 V DC 10 Housing Operating temperature 0 50 C System of protection IP 65 ...

Page 139: ...valves is fed via the power supply connection The voltage for the electronics is taken from the bus In this way the outputs can be switched of without having to disconnect the field bus module from the bus NOTE The two bus connectors marked with IN and OUT are connected together internally The two connectors therefore have the same pin allocation NC AS i AS i NC 1 2 3 4 1 2 3 4 GND GND 24 V 24 V P...

Page 140: ...the following settings Address 00 preset I O Code 8 ID Code 0 Significance of the data and parameter bits Bit Function D0 Output valve 1 D1 Output valve 2 D2 Output valve 3 D3 Output valve 4 Bit Function P0 no function P1 no function P2 no function P3 no function ...

Page 141: ...ption without sensors 10 mA per subscriber Max current consumption 280 mA Addressability min 15 addressings State indicators Bus LED green LED red for function see Connection and Displays AUX POWER LED green on off supply voltage AUX on off Inputs LED yellow on off connected not connected Output The power supply must contain a reliable isolation to IEC 364 4 41 PELV or SELV Watchdog function integ...

Page 142: ...protection IP 65 Characteristics 8 valve outputs electrically isolated from the bus voltage supply via external 24 V connection of valves 1 W 2 W 8 sensor inputs via 4 M12 circular connectors 8 sensors can be connected by means ofY distributors Diagnosis LEDs 2 ASI addresses are occupied Connection and displays Diagnosis LEDs LED 1 green LED 2 red State signalled OFF OFF Power OFF No operating vol...

Page 143: ...ockets for sensor inputs 1 2 3 4 IN 1 0 V 24 V IN 2 1 2 3 4 24 V AS i 0 V AS i 1 2 3 4 NC 0 V 24 V NC Pin Description 1 24 V valves 2 not connected NC 3 0 V valves 4 not connected NC Pin Description 1 AS i 2 0 V valves 3 AS i 4 24 V valves Pin Description 1 24 V sensor supply 2 Input 2 3 0 V sensor supply 4 Input 1 ...

Page 144: ...o the right hand side NOTE In the as delivered condition and in normal operation the switches are in the ON position and both slaves set to address 0 If Slave 1 is set to address 0 Slave 2 is automatically put into the RESET state i e the bus master recognizes only Slave 1 on the bus Only after addressing with an address not equal to 0 does Slave 2 report with its set address as delivered state 0 ...

Page 145: ... Current consumption 10 mA per suscriber Max current consumption 20 mA Addressability min 15 addressings Output The power supply must contain a reliable isolation to IEC 364 4 41 PELV oder SELV Watchdog function integrated Supply voltage AUX 24 V DC 10 State indicators Bus LED green LED red for function see Connection and Displays AUX POWER LED green on off supply voltage AUX on off Housing Operat...

Page 146: ... 24 V NC 1 2 3 4 24 V AS i AS i 0 V M12 plug for voltage supply to valves AUX power M12 plug for field bus connection AS i LED 1 green LED 2 red State signalled OFF OFF Power OFF No operating voltage OFF ON No data traffic WatchDog expired ON OFF OK flashes ON Slave address 0 AUS flashes External RESET Overload Pin Description 1 24 V valves 2 not connected NC 3 0 V valves 4 not connected NC Pin De...

Page 147: ... switches Slave 2 from the bus AS i line to subscriber is interrupted Attach the termination module to the right hand side Programming notes Assignment of the dta and parameter bits NOTE In the as delivered condition and in normal operation the switches are in the ON position and both slaves set to address 0 If Slave 1 is set to address 0 Slave 2 is automatically put into the RESET state i e the b...

Page 148: ...thout sensors 10 mA Max current consumption 280 mA Addressability min 15 addressings State indicators Bus LED green LED red for function see Connection and Displays AUX POWER LED green on off supply voltage AUX on off Inputs LED yellow on off connected not connected Output The power supply must contain a reliable isolation to IEC 364 4 41 PELV or SELV Watchdog function integrated Supply voltage AU...

Page 149: ... protection IP 65 Characteristics 4 valve outputs electrically isolated from the bus voltage supply via external 24 V connection of valves 1 W 2 W 4 sensor inputs via 4 M12 circular connectors 8 sensors can be connected by means ofY distributors Diagnosis LEDs 1 ASI address is occupied Connection and displays Diagnosis LEDs LED 1 green LED 2 red State signalled OFF OFF Power OFF No operating volta...

Page 150: ...ockets for sensor inputs 1 2 3 4 NC 0 V 24 V NC 1 2 3 4 24 V AS i AS i 0 V 1 2 3 4 IN 1 0 V 24 V IN 2 Pin Description 1 24 V valves 2 not connected NC 3 0 V valves 4 not connected NC Pin Description 1 AS i 2 0 V valves 3 AS i 4 24 V valves Pin Description 1 24 V sensor supply 2 Input 2 3 0 V sensor supply 4 Input 1 ...

Page 151: ...ule on the right hand side Change the settings of the DIP switches Switch 1switches Slave 1 from the bus AS i line to subscriber is interrupted In the as delivered condition and in normal operation the switches are in the ON position slave address 0 Schalter 2 no function Attach the termination module to the right hand side Programming notes Assignment of the data and parameter bits Slave D3 D2 D1...

Page 152: ...150 8640 AS INTERFACE ...

Page 153: ...640 151 INPUT EXPANSION MODULE FOR TRANSDUCERS INPUT EXPANSION MODULE FORTRANSDUCERS PROXIMITY SENSORS Extension module inputs 152 Minimum current rating of the power supply 152 EME 32 narrow module 153 ...

Page 154: ...ected against short circuit by a self resetting cut out 700 mA The peak current on short circuit may rise briefly to 1 5 A With insufficient dimensioning of the supply unit this causes a voltage collapse that may lead to a reset of the field bus module On connection of one valve island the current loading capacity of the supply unit Imax is calculated from Imax Itotal 700 mA If several valve islan...

Page 155: ...e 24 V LED LED OFF No supply voltage LED ON Supply voltage present NOTE The DIP switches on the side of the module have no function at the moment DISPLAY GREEN TECHNICAL EARTH 24 V EME 32 narrow module Technical earth LED display 24 V inputs LED display of the 24 V inputs LED OFF no power supply LED ON power supply present ...

Page 156: ...154 8640 INPUT EXPANSION MODULE FOR TRANSDUCERS ...

Page 157: ...tatus display 158 Setting the DIP switches 159 Inputs mode DIP switches 9 and 10 160 RIO VA narrow bus head 163 Power supply 163 Field bus connection 164 LED status display 165 Setting the DIP switches 166 Input mde DIP switches 4 and 5 167 Closing resistors DIP switch 8 167 Input output modules 169 Digital basic I O module 169 Digital I O extension module 172 Digital I O nodes for Profibus DP 173...

Page 158: ...For the internal field bus a 4 pole circular connector M8 socket is used NOTE The RIO interface module may be combined with the valve control module RIO VA or the Digital E A module kombinierbar DIP 1 DIP 2 OFF OFF Terminating resistors non active ON ON Terminating resistors active Pin Nr Signal name plug on device socket on cable 1 CAN HIGH 2 CAN LOW 3 not connected 4 not connected Pin assignment...

Page 159: ...he Expansion Module Connection Power supply The 4 pole circular connector M12 plug for voltage supply is wired as follows NOTE ATTENTION Pin 1 of the power supply must be fused with 3A semi time lag and Pin 2 with 1 A semi time lag To ensure the electro magnetic compatibility EMC connect the screw terminal TE Technical earth to the ground potential with a cable that is a short as possible 30 cm 24...

Page 160: ...lt LED Status Description RUN ON Error free operation of the expansion battery Output OK ON Fault OFF LED Status Description Cause of fault Retification RUN AUS 24V power supply No voltage present Check the power supply Power supply connector Pin 2 Output OK AUS 24V control voltage for the outputs No voltage present Check the control voltage Power supply connector Pin 1 Fault BLINKT Response monit...

Page 161: ...8 9 10 11 12 Address on internal RIO Bus No of output bytes No of input bytes Inputs Mode Input filter ON aktive Reserve NOTE A change of the switch position only becomes active after the field bus module has been restarted ADDRESSES ON THE INTERNAL RIO BUS DIP SWITCHES 1 TO 3 Each expansion battery has a unique address This address is set up on the expansion battery using the DIP switches 1 to 3 ...

Page 162: ...tputs OFF OFF 1 Byte max 8 outputs ON OFF 2 Byte max 16 outputs OFF ON 3 Byte max 24 outputs ON ON Inputs mode DIP switches 9 and 10 NOTE Using the input mode the inputs transducers can be allocated in different ways in the process layout of the inputs ATTENTION If no inputs are present both switches must be set to OFF DIP 6 DIP 7 DIP 8 0 Byte no inputs OFF OFF OFF 1 Byte max 8 inputs ON OFF OFF 2...

Page 163: ...le e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 0 Expansion module input Transfer protocol inputs 0 to 3 Byte 2 Byte 3 Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 1 Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 0 Expansion module input Transfer protocol inputs 0 to 1 Input module e g 16 inputs Power supply earth Power ...

Page 164: ...NOTE With the high data transfer rates used in the field bus technology there can be signal reflections at the end of the field bus branches which cause interference This can lead to data errors By adding terminal resistors these reflections are suppressed Activating the terminal resistors on the underside of the module Carefully remove the protective cap Slide both switches to the rear into the O...

Page 165: ...ply The 4 pole clamping socket for the power supply has the following configuration Power supply Functional earth DIP switches RIO connection NOTE The DIP switches can be operated though the film ATTENTION To assure electromagnetic compatibility EMC screw terminal FE functional earth should be connected to earth potential with as short a cable as possible 30 cm Fig Detail of power supply connectio...

Page 166: ...The length of the individual connecting cables must be less than 3 m for reasons of EMC Pin no Name of signal BUS IN socket in device plug on cable Name of signal BUS OUT socket in device plug on cable 1 CAN HIGH CAN HIGH 2 CAN LOW CAN LOW 3 not connected not connected 4 not connected not connected Pin configuration NOTE Field bus connection ...

Page 167: ... Fig Detail of LED status display Abbr Colour Meaning Explanation BO green Bus OK Internal bus communication active BF red Bus Fault Internal bus fault FS yellow Failure Select Determines the LED FN FS lights FN shows fault type FS dark FN shows the fault number FN red Failure Number The number of flashes shows the fault type or fault number depending on whether FS lights or not UI green U LOGIC O...

Page 168: ...m the film is highly resistant Any change of switch position only becomes active after a restart Address at internal RIO bus DIP switches 1 to 3 Each extension island has an unequivocal address On the valve island this address is set via DIP switches 1 to 3 DIP 1 DIP 2 DIP 3 Address Extension island OFF OFF OFF 0 0 ON OFF OFF 1 1 OFF ON OFF 2 2 ON ON OFF 3 3 OFF OFF ON 4 4 ON OFF ON 5 5 OFF ON ON ...

Page 169: ...d inputs ON ON Closing resistors DIP switch 8 At the remote I O interface the two conductor cable of the field bus must be terminated at both end with resistors If the last node is a valve island the closing resistors may be activated via DIP switch 8 NOTE At the high data transfer rates used in the field bus technique disturbing signal reflections may occur at the ends of the field bus branch The...

Page 170: ...le e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 0 Expansion module input Transfer protocol inputs 0 to 3 Byte 2 Byte 3 Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 1 Input module e g 16 inputs Power supply earth Power supply 24 V Inputs Byte 0 Expansion module input Transfer protocol inputs 0 to 1 Input module e g 16 inputs Power supply earth Power ...

Page 171: ... outputs Power consumption Max 5 W Module configuration 1 byte i e 8 digital inputs or 8 digital outputs as desired Inputs Current consumption 10 mA per input Voltage level 0 4 5 V LOW 13 28 V HIGH Outputs Max load current 0 5 A per output Max extension 6 Byte 1 basic module 5 extension modules With the DIP switches S1_3 through S1_8 the function of the modules can be set byte by byte Protection I...

Page 172: ...removing the cover pull out forward Switch S1 Configuration of the inputs or outputs Switch position on all module terminals input Switch position off all module terminals output Pin No Allocation Colour of lead 1 CAN High brown 2 CAN Low white 3 GND blue 4 GND black Module 1 8 x input Module 2 8 x input Module 3 8 x input Module 4 8 x input Module 5 8 x input Module 6 8 x input whenS1_X is on Swi...

Page 173: ...o of modules with switch S2 No of addresses S2_1 S2_2 S2_3 0 OFF OFF OFF 1 ON OFF OFF 2 OFF ON OFF 3 ON ON OFF 4 OFF OFF ON 5 ON OFF ON 6 OFF ON ON 7 ON ON ON No of addresses S2_1 S2_2 S2_3 0 OFF OFF OFF 1 ON OFF OFF 2 OFF ON OFF 3 ON ON OFF 4 OFF OFF ON 5 ON OFF ON 6 OFF ON ON 7 ON ON ON ...

Page 174: ...sfer rate of RIO interface 125 kBaud Terminal connection Protection IP20 Inititator supply for third conductor with 24 V DC if DIP switch S1_X on basic module is ON self resetting 0 5 A cut out in each module potential free if DIP switch S1_X on basic module is OFF Signal strip for inputs or outputs depending on the position of DIP switch S1_X each output is made safe to approx 0 5 A by intelligen...

Page 175: ...h DIP switches S1_3 through S1_8 With mixed configuration of modules inputs and modules outputs please arrange modules outputs in front of modules inputs 1st byte 2nd byte 3rd byte 4th byte 5th byte 6th byte Basic module Extension module 1 Extension module 2 Extension module 3 Extension module 4 Extension module 5 8 x output or 8 x input 8 x output or 8 x input 8 x output or 8 x input 8 x output o...

Page 176: ...uired number of input and output bytes must be defined Stan dard Siemens Slot Identifier Description 1 0 32DE 019 Inputs Main battery 2 1 24DA 034 Outputs 3 2 32DE 019 Inputs Subscriber 0 valve battery with address 0 4 3 24DA 034 Outputs 5 4 24DE 018 Inputs Subscriber 1 digital I O subscriber with address 1 6 5 24DA 034 Outputs Byte total Byte in the User_Prm_Data Description 8 1 0 Value 0 byte by...

Page 177: ... O subscriber with 3 input and 3 output bytes modules Definition of the slots on the configuration tool of the PLC Byte in the User_Prm_Data Value hex Description 1 0 01 bit by bit 2 1 20 No of bits inputs Main battery 3 2 18 No of bits outputs 4 3 20 No of bits inputs Subscriber 0 valve battery 5 4 18 No of bits outputs 6 5 18 No of bits inputs Subscriber 1 digital I O subscriber 7 6 18 No of bit...

Page 178: ...176 8640 INTERNAL BUS EXTENSION ...

Page 179: ...8640 177 ELECTRICAL BASE MODULE OUTPUT ELECTRICAL BASE MODULE OUTPUT Manifold connection 178 Valve outputs 179 Valve outputs with Manual Automatic change over 180 Valve outputs with external control 182 ...

Page 180: ...nly in connection with the manifold connection module for valve outputs Fig Manifold connection Valve types 5470 6512 6513 6516 6517 6526 6527 Valve types 6510 6511 6524 6525 Allocation plan Wire NOTE The outputs are positive switching 24 V is switched GND is connected 24 V n c Ground 24 V n c Ground FE ...

Page 181: ... Valve types 5470 6512 6513 6516 6517 6526 6527 Valve types 6510 6511 6524 6525 Pin allocations for the valve outputs NOTE The electrical base module contains the connections for the valve control NOTE The outputs are positive switching 24 V is switched GND is connected 24 V n c Ground 24 V n c Ground FE ...

Page 182: ...Fig Electrical base module for valve outputs with manual automatic change over 12 way Valve types 5470 6512 6513 6516 6517 6526 6527 Valve types 6510 6511 6524 6525 NOTE Interlocked switch The manual automatic switch is mechanically interlocked The lever must be pulled before tipping out of the interlock NOTE The outputs are positive switching 24 V is switched GND is connected 24 V n c Ground FE 2...

Page 183: ...description for the electrical Base Module manual Automatic switching using the example Module EGM HA 10 12 Switch position Function Description up Automatic Bus operation incoming control signal switches the valve middle Valve OFF Valve is always closed down Valve ON Valve is always open Switch Valve 1 A Automatic O OFF M ON LED output 1 Valve 1 ...

Page 184: ...n allocations for the valve outputs Valve types 5470 6512 6513 6516 6517 6526 6527 Nominal voltage UN 24 V Fig Valve output with external control Switching diagram of the valve outputs NOTE The outputs are positive switching 24 V is switched GND is connected 24 V n c Ground FE ...

Page 185: ...8640 183 ELECTRICAL BASE MODULE INPUT ELECTRICAL BASE MODULE INPUT Terminal inputs for transducers proximity switches 184 Plug inputs MS round plug for transducers proximity switches 185 ...

Page 186: ... V Input current for 1 signal 10 mA Fig Terminal allocation Fig Electrical base module for transducer inputs proximity switches for terminals IP20 Terminal inputs for transducers proximity switch 1 GND 24 V Inputs LED 1 input LED 3 input LED 5 input LED input 7 LED 2 input LED 4 input LED 6 input LED 8 input 2 3 4 5 6 7 8 ...

Page 187: ...g the EGM SE 19 4 Input voltage 24 V Signal 0 logical 0 to 5 V 1 logical 13 to 30 V Input current for 1 signal 10 mA Fig Electrical base module for transducer inputs NOTE The internal connection between two plugs lying one above the other is used to direct two transducer signals via one plug D3 D4 D5 D7 D6 D8 D9 D10 D1 D2 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 E1 E3 E5 E7 E9 E2 E4 E6 E8 E10 1 4 2...

Page 188: ...186 8640 ELECTRICAL BASE MODULE INPUT Inputs of the EGM SE 19 4 module Fig Pin allocation of the EGM SE 19 4 module EGM SE 19 2 D1 D3 D2 D4 1 4 2 3 E1 E2 1 4 2 3 E3 E4 ...

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Page 191: ...hina 510080 Phone Int 8620 87698379 Nat 20 87698379 Fax Int 8620 87671131 Nat 20 87671131 Shanghai Burkert Contromatic Shanghai Co Ltd Room 27E Shanghai Industry Building No 18 Caoxi Bai Road Shanghai P R China 200030 Phone Int 8621 64865110 Nat 21 64865110 Fax Int 8621 64874815 Nat 21 64874815 Suzhou Burkert Contromatic Shanghai Co Ltd Room 5 06 06 Block A No 5 Xinghan Street SIP Suzhou P R China...

Page 192: ...pines Philippinen BURKERT CONTROMATIC PHILIPPINES INC 8467 West Service Road Km 14 South Superhighway Sunvalley Paranaque City Metro Manila PHILIPPINES Phone Int 63 2 776 43 84 Nat 02 776 43 84 Fax Int 63 2 776 43 82 Nat 02 776 43 82 E mail info rp burkert com BC SIN Singapore Singapur BURKERT CONTROMATIC SINGAPORE PTE LTD 51 Ubi Avenue 1 03 14 Paya Ubi Industrial Park Singapore 408933 SINGAPORE P...

Page 193: ...08 Menden Telefon Int 492373 96810 Nat 02373 96810 Fax Int 492373 968150 Nat 02373 968150 Frankfurt Bürkert GmbH Co KG Am Flugplatz 27 DE 63329 Egelsbach Telefon Int 496103 94140 Nat 06103 94140 Fax Int 496103 941466 Nat 06103 941466 Stuttgart Bürkert GmbH Co KG Karl Benz Straße 19 DE 70794 Filderstadt Bernhausen Telefon Int 49711 451100 Nat 0711 451100 Fax Int 49711 4511066 Nat 0711 4511066 Münch...

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