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CCD-Premium

Operating manual

page 1 /24

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 (0) 2292/5036, Fax: +49 (0) 2292/6175, E-mail: [email protected]

Summary of Contents for CCD/2

Page 1: ...CCD Premium Operating manual page 1 24 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 5036 Fax 49 0 2292 6175 E mail support bungard de ...

Page 2: ...nstruction Set 8 Installation Manual RoutePro3000 16 Detailed Instructions 18 Control unit and mechanics 18 Power supply 18 Mechanics Unit 18 Set up 18 ATC Compressed air connection 18 Vacuum cleaner 18 Mounting the spindle 19 ATC Tool slots 21 Fixing the boards 22 Clamp fixing 22 Span fixing 22 Reference pins Isolation milling 22 Adhesive tape 23 Vacuum fixation 23 Drilling bare boards 23 Pre sen...

Page 3: ...or smallest tool diameters 300 W spindle stepper motor torque adjustable via software 30 tool boxes for automatic tool change tool length measurement and calibration incl tool break control integral pressure foot and depth limiter system dust extraction with autostart function via software rollrack with transparent 2 doors with security switches Laser head for LDI Standard software supplied with t...

Page 4: ...is 22 000 mm min 150 mm s Maximum working speed per axis 22 000 mm min 150 mm s individual settings for each tool independent of positioning speed Drill performance 5 s 18 000 holes h 300 holes min bread board Necessary equipment Computer ATC compressed air 6 bar Board fixation Clamp fixing span fixing reference pin system batch processing possible optional vacuum fixation Machine size Working are...

Page 5: ...ine using the main switch of the control unit In this case wait until the spindle has come to a standstill Protection against contact with moving parts The machine may only be operated in an enclosed protection cover With door switches so that maintenance work can only be done with the machine at stand still Location Put the machine onto a stable even table and adjust the machine s 4 feet by turni...

Page 6: ...e laser light Note the laser exposure unit may only be operated in a closed rack or hood Please observe the general rules for handling electronic parts especially ESD protection Before touching the laser head perform a potential compensation E g put you both hands on an ESD suitable support before removing the laser from the package You need to do the same before you reassemble the laser from the ...

Page 7: ...eel shafts especially those below the aluminium extrusions on the X axis use a cloth and some acid free machine oil On each end of the linear bearing housings there are lubricating felt stripes Regularly apply some oil to them If the machine will not be used for a longer period or prior to transport all steel shafts should be well lubricated The ball gear drive of the z axis needs to get cleaned f...

Page 8: ...nsure even weight distribution Align the 4 levelling feet so that the machine does not wobble Examine the machine for possible transport damages Manual test With no cables connected check whether all three axis move freely Check if the supplied spindle easily rotates Spindle Setup With the Premium the spindle is already mounted in a way that a drill or a router with correct length 21 mm from the t...

Page 9: ...t max to each socket For compressed air supply you need a compressor with at least 6 bar Connect the compressor to the pressure redu cer of the machine Compare the connection of the spindle with the picture above Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 5036 Fax 49 0 2292 6175 E mail support bungard de ...

Page 10: ...ower supply if necessary In the picture on the right you can see an axis and zero point overview All CCD machines are set up so that the motor connection box with the cables is located on the left and the stepper motor of the Y axis facing the front On the right there are the tool slots ATC machines If you stand in front of the machine that way then the ma chine zero is on the front left the X axi...

Page 11: ...ease check the settings of the machine by clicking on the Options tab and then on machine You will see a picture of a CCD If you hover the mouse over the dif ferent functional areas of the machine you will notice a colour change Click on the areas to open the function dialogue If you drive over the table you can access the table settings for example In each function dialogue there is a small tooth...

Page 12: ...e Pro3000 Projects Go to tab Run CNC and click on the triangle START The next dia logue asks you to place the tool to the corresponding tool slots Make sure that the tools have a length of 38 mm and the distance between the top of the ring to the tool tip is 21 mm Furthermore a test tool must be in the spindle and the tool slot 0 must be empty Check the correct fitting of the tools in the slots Si...

Page 13: ...h incorrect parameters After the last tool the spindle picks again the test tool and moves to the machine zero point Make a first drill and routing attempt To do so load the project file ccd_PCB_quickstart xml You will find this file on your C drive at C Program Files x86 RoutePro3000 Projects This is a single sided board with 3 different drills a simple isolation and a cut out routing Fix a stand...

Page 14: ...le After clicking OK the drilling begins This is fully automatic with an ATC For manual machines the first tool is processed then the machine moves up into the Z limit switch and you will be prompted to insert the next tool When the drill layer is finished change to the routing layer With click on Start the machine again makes a reference run and the processing is carried out in the same manner as...

Page 15: ...you need to remove the black gliding part The height is set with a fine tread screw having 500 µm slope per turn The fine thread screw is fixed with a counter nut To adjust the depth first roughly adjust the milling depth optically Then select with mouse selection an uncritical milling track e g an outer contour line and make a test If the milled track is too deep lift the tool by turning the dept...

Page 16: ...ave with him After installation you have to adapt the parameters for your machine from Route Pro2008 into RoutePro3000 correction factors table size values for sensor and tool slots If you want to read the help file prior to installation you can download the help file from our homepage Existing machines with RoutePro3000 We created a separate file UpdateRoutePro3000 exe This file does not contain ...

Page 17: ...is done If you have a new machine the CD coming with the machine is already adapted to your specific machine No further action beyond registration and activating li censes need to be done Still we recommend to com pare the machine parameters at options machine with the PDF print out coming with the machine If you update from RoutePro2008 to Route Pro3000 you need to establish the correct parameter...

Page 18: ...d just the machine s 4 feet by turning them A stable desk and a proper setting are important to prevent vibrations etc ATC Compressed air connection The machine requires compressed air of at least 6 bar to open and close the spindle chuck and to sup ply the spindle with sealing air The continuous air flow prevents dust from entering the spindle and so enhances the lifetime of the spindle A compres...

Page 19: ...he picture Make sure that there always is a testpin or a drill in the spindle Otherwise the chuck may be damaged Important Please only use tools with rings The distance from the upper edge of the ring to the tip of the tool is 21 mm The distance between the drill tip and the table top is already calibrated to approximately 0 5 mm In the software the distance can be changed but please do not change...

Page 20: ... limiter is designed for use with our delivered routers especially for the G30 and G60 V Cut Routers The milling depth is not compatible with the cooling device for routing aluminium In the following we first assume that the Z axis lifted as after a reference drive Leave the spindle in the holder and insert a tool Screw the depth limiter FTB to the suction Be careful not to touch the tool The FTB ...

Page 21: ...h first by vision we suggest to set the depth rather too high instead of too deep and test cut this track Control the milling depth and adjust the FTB if needed Repeat the process until the milling depth width is correct ATC Tool slots On the right side of the machine there is a bar with 30 tool slots They are numbered from 0 to 29 ATC XL 25 slots Number 0 always takes the test pin The drill and r...

Page 22: ...rve to fix the aluminium and plastic flanges coming with the machine and allow to clamp on all four edges 1 base sheet and 1 3 boards of the same size of 1 5 mm The two flanges near to the machine s zero position determine the board zero position Use the two big white plastic discs with the 3 eccentric mounting holes to clamp the boards The small ec centric flanges can be used to align the board s...

Page 23: ...ugh the mounting holes of the CCD table You can put an MDF drill backing board on the table and close the remaining fixing holes with foil or screws The MDF is permeable to air but you can enhance the vacuum effect by drilling small suction holes in the MDF Vacuum fixation is handy when processing flexible and semi flexible materials However a possible bow in the board and tolerances in the materi...

Page 24: ...ng you can work with the depth limiter However in this case the cooling is less efficient because the milling tool is almost completely enclosed Another trick is to bend the engraving plate a bit so the the sides of the plate point upward Now when you span down both sides the engraving plate will lie flat on the base Guarantee Prior to delivery all machines undergo an operational test on function ...

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