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Set-up / Retrofit

34

7.2 

Setting the pump pressure

Required tools

•  Socket wrench size 8 or 
•  offset box wrench size 8 depth gauge
•  (metal) measuring stick

Danger of burns!

The bypass valve used to set the pump pressure can reach temperatures of more than 

200 °C.
Therefore, always wear heat protection gloves during the following work steps.

Figure 7.2/1: Setting the pump pressure

Info 

The pump pressure strongly depends on the temperature and the viscosity of the hot 

melt adhesive used. The procedure described in the following therefore only serves as an 

approximate setting of the pump pressure.
A pressure measuring device will be needed to make an accurate setting.
Figure 7.2/2 provides you with an orientation for hot melt adhesive with a processing tem-

perature of 180°C at a viscosity of approx. 1,000 Pas. In this case, the standard setting of 

the device of approx. 35 bar also applies.

To set the pump pressure, carry out the following work steps:
1.  If not already done so, bring up the tank system to the operating temperature re-

quired for the utilized hot melt adhesive.

2.  The visible thread length “L” of the adjusting screw is the measure for the pump pres-

sure. Refer to the following diagram for the required length “L.” 

Summary of Contents for HB 5010

Page 1: ...Translation of the original Operating Manual Hot melt adhesive tank system HB 5010 H5307XM Release 01 2018...

Page 2: ...structions Heatable Hose 3 Operating Instructions Manual Application Unit 4 Declaration of Conformity 5 Spare Parts Lists 6 Maintenance Plan 7 B HNEN GmbH Co KG Hinterm Sielhof 25 28277 Bremen Germany...

Page 3: ...Translation of the original Operating Manual Hot melt adhesive tank system HB 5010 H5307XM Release 01 2018...

Page 4: ...g safely 3 2 General 3 2 1 Operator s due diligence 3 3 Recommended personnel 4 3 1 Competent personnel 4 3 2 Instructed personnel 4 4 Possible hazards 4 5 Notes on safe operation 5 6 Notes on handlin...

Page 5: ...e status of technology and permit safe operation Danger Constructive changes may only be implemented after approval by the manufacturer 2 1 Operator s due diligence The operation of the application sy...

Page 6: ...as required in how to use the necessary safety equipment and safety measures 4 Possible hazards Danger of burns Due to hot metal parts hot melt material and hot melt material vapors Therefore always w...

Page 7: ...improperly functioning application system 6 Notes on handling the batteries The HB 5010 tank system control unit has a lithium battery Please note the following safety notes when handling this batter...

Page 8: ...ubject to changes B HNEN GmbH Co KG HB_5010_T2_GB_ B 180131 H B HNEN GmbH Co KG Hinterm Sielhof 25 28277 Bremen Germany Phone 49 0 421 51 20 125 Fax 49 0 421 51 20 260 kleben buehnen de www buehnen de...

Page 9: ...Translation of the original Operating Manual Hot melt adhesive tank system HB 5010 H5307XM Release 01 2018...

Page 10: ...2...

Page 11: ...urning on 17 5 3 Standby operation 18 5 4 Turning off 18 5 4 1 Turning off in time controlled operation 18 5 4 2 Turning off in manually controlled operation 19 5 4 3 Turning off in emergencies 19 6 P...

Page 12: ...ng a heated hose 36 8 Maintenance Servicing 37 8 1 Maintenance intervals 37 8 2 Cleaning 37 8 3 Replacing the back up battery 38 8 4 Inspection and replacement of fuses 40 9 What happens if 42 9 1 Gen...

Page 13: ...a residual voltage can still be present Wait at least 10 minutes before working on electrical components 1 2 Intended use The HB 5010 tank system is used to melt and convey hot melt materials Applicat...

Page 14: ...Special security advice 6...

Page 15: ...e and manual application unit Hose connections 2 Overtemperature protection Yes limited to 260 C Permitted ambient temperature 0 40 C Melting capacity 4 5 kg h Warming up period approx 30 minutes Pump...

Page 16: ...Technical data 8 Figure 2 1 2 Location of type plate on the inside of the unit...

Page 17: ...f HB 5010 9 3 Overview of HB 5010 3 1 Construction The following figures show the HB 5010 tank system and its components with removed housing 1 2 3 5 Figure 3 1 1 Front view 6 7 8 9 10 4 Figure 3 1 2...

Page 18: ...he tank system can be utilized in two operating modes Time controlled operation The main switch remains turned on in this operating mode Software controls the turn ing on and off The turning on and of...

Page 19: ...me 3 3 Operating and display elements All operating and display elements are combined in the control unit A four line illuminated display is used to display important process data in normal mode In th...

Page 20: ...ndcontrolled wait Figure 3 3 2 1 Display example normal mode 3 3 3 Keypad Esc Figure 3 3 3 1 Keypad The keypad has 8 membrane keys which protects them from environmental effects All operating and prog...

Page 21: ...al and target values After a time the display will switch back into normal view Act Tank 540 C Pump 210 C H1 210 C G1 210 C H2 OFF G2 OFF Figure 3 3 2 1 Display after pressing the Info key Example Men...

Page 22: ...stem back on Info Please note that the tank system will work in the manually controlled operating mode in any case after being turned on again by the on off key i e the tank system will not turn off a...

Page 23: ...sture vibrations and strong dust accumulation The permissible ambient temperature is 0 40 C Figure 4 1 1 shows the required space 4 1 1 Electrical connection A protective conductor outlet with the fol...

Page 24: ...he desired hot melt adhesive into the tank Fill up the tank up to maximally 25 mm below the upper edge of the tank 4 Turn on the main switch The unit will now begin with the warming up procedure Depen...

Page 25: ...rflow 4 Close the tank lid directly after filling is completed 5 2 Daily turning on In the time controlled operating mode the main switch remains turned on permanently Daily turning on and off occurs...

Page 26: ...800C Standby Handcontrolled on Figure 5 3 2 Display in standby mode By pressing the standby key again the tank system will switch back into normal opera tion The security prompt must be confirmed here...

Page 27: ...nk 12 32 Act 820C Set 180 0C Preheating time Handcontrolled wait Figure 5 4 1 2 Display after reactivation Example 5 4 2 Turning off in manually controlled operation To turn off in the manually contro...

Page 28: ...Operation 20...

Page 29: ...ion for all components tank pump hoses manual application units Turning on and off and standby times individually for each weekday System date and time General system data operating hours software and...

Page 30: ...he display shows the menu items of Level 1 see Figure 6 1 1 Use the Up Down Arrow to select the desired menu item You can recognize the current menu item by the flashing cursor between the serial numb...

Page 31: ...Operating mode 0 Timecontrolled 1 Handcontrolled Figure 6 3 1 2 1 Operating mode You can set the operating mode of the tank system here Time controlled The tank system is automatically turned on and o...

Page 32: ...item will remain displayed 6 3 2 1 Temperatures Tank Mode function 1800 C Standby 400C Hose 1 Mode function 1800 C Standby 400C Pump Mode function 1800 C Standby 400C Gun 2 Mode function 1800 C Stand...

Page 33: ...Time Date Tu 11 07 05 Time 13 38 Format TT MM JJ Figure 6 3 2 3 1 Date Time The tank system has a battery supported realtime clock The date time and display for mat of the date is entered in this men...

Page 34: ...e prompted to enter the old password Old Password 3 Set the first digit of the old password using the Up Down Arrow Press Enter to confirm the set digit The cursor will move to the next digit Enter th...

Page 35: ...e low value a warning will be displayed that must be confirmed with Enter Hose 1 Act 1800C Set 1700C Overtemperature Confirm with Enter Figure 6 3 3 1 2 Limit value exceeded Example The system will co...

Page 36: ...ing time the heating of the hoses and pistols will be delayed by this time in minutes after the lower limit has been reached Parallel During parallel heating all components are heated at the same time...

Page 37: ...de 3 1 2 3 4 ON 4 Pump responds to manual units with switching code 4 1 2 3 4 ON 5 Pump responds to manual units with switching code 5 1 2 3 4 ON 6 Pump responds to manual units with switching code 6...

Page 38: ...meters _ Tank P 100 I 10 D 10 Figure 6 3 3 6 1 Control parameters The control parameters proportional integral and differential ratio of controller behavior for the individual components are displayed...

Page 39: ...ed component with Up Down Arrrow and press Enter During the optimization run a rotating cursor will appear next to the corre sponding component in the display Since the temperatures of the individual...

Page 40: ...Operation 32...

Page 41: ...d for maintenance and repair works To do so carry out the following work steps 1 Turn off the main switch to shut down the tank system 2 Disconnect the power plug from the outlet to switch the tank sy...

Page 42: ...e following therefore only serves as an approximate setting of the pump pressure A pressure measuring device will be needed to make an accurate setting Figure 7 2 2 provides you with an orientation fo...

Page 43: ...Retrofit 35 10 20 30 40 2 1 3 4 5 6 L Thread length L mm Discharge pressure bar standard setting Figure 7 2 2 Diagram for setting the pump pressure 3 Adjust the required thread length L with wrench s...

Page 44: ...vate the trigger of the manual application unit until the hot melt material no longer discharges 7 5 Dismantling a heated hose Required tools 2 open end wrenches size 19 Danger of burns due to hot met...

Page 45: ...aggressive solvent or combustible cleaning agents to clean the tank sys tem and its components Such substances can cause damage to the tank system Using a suitable tool e g cloth soft brush wood spatu...

Page 46: ...k system will forget the date and time Time controlled operation is then no longer possible Premature exhaustion of the back up battery can be recognized after receiving the follow ing message in the...

Page 47: ...removing and replacing the back up battery never touch the bat tery with tongs or other conductive tools This would short circuit the poles of the back up battery Short circuited lithium batteries may...

Page 48: ...local laws and regulations 8 4 Inspection and replacement of fuses Required tools 1 slotted screwdriver approx 5mm 1 slotted screwdriver 10mm 1 hexagon socket wrench size 3 Spare part Miniature fuses...

Page 49: ...ewdriver approx 5mm in the slot of the upper part of the relevant fuse holder Lightly press down the upper part of the fuse holder turn the upper part ap prox 30 counter clockwise 7 The upper part wit...

Page 50: ...ank is empty Fill up Hot melt material viscosity is too high Observe processing notes of hot melt material manufacturer Application unit nozzle is clogged Clean Pump pressure is set too low Increase p...

Page 51: ...mperature value see Chap 6 3 3 1 Low Notify Service if this setting is okay Hose 1 Act 1850 C Set 1700 C Maximum temperature Confirm with Enter The temperature of the displayed component here Hose 1 h...

Page 52: ...Enter The cooling element in the control unit has exceeded the permis sible maximum temperature The message must be confirmed with Enter All heaters are switched off Turn off the tank system and allow...

Page 53: ...al requirements for spray operation are Heatable spray hoses Spray manual application units D E A B C G F Figure 10 1 1 1 Spray air adapter kit in overview A Quick coupler for hose 6 4 Input pressure...

Page 54: ...onnections of the heated hoses to the plug nipples E in Figure 10 1 1 1 If only one heated hose will be connected then the remaining plug nipple must be sealed with a blind plug 5 Connect the quick re...

Page 55: ...tenance of the spray air adapter kit is limited to the daily draining of the inspection glass which collects the precipitated water from the supplied compressed air max level push to empty Figure 10 1...

Page 56: ...egulations Normal wear and tear is excepted The warranty is void if improper handling use of violence repairs by third parties and the installation of spare parts other than the original has been dete...

Page 57: ...Repairs 49...

Page 58: ...ubject to changes B HNEN GmbH Co KG HB_5010_T2_GB_ B 180131 H B HNEN GmbH Co KG Hinterm Sielhof 25 28277 Bremen Germany Phone 49 0 421 51 20 125 Fax 49 0 421 51 20 260 kleben buehnen de www buehnen de...

Page 59: ...Translation of the original Operating Manual Hot melt adhesive tank system HB 5010 H5307XM Release 01 2018 Operating Instructions Heatable hose HP Standard...

Page 60: ......

Page 61: ...ned drawings 8 2 4 Pin assignment 9 3 Construction and Function 11 3 1 Construction 11 3 2 Function 12 3 3 Chemical resistance of adhesive hose 12 3 4 Temperature stability 12 4 Installation 13 4 1 Co...

Page 62: ...Table of Contents 4 Table of contents...

Page 63: ...f type HR HS HB 900 and HB 910 Separation from and connection to manual application units may only be implemented by electrically competent personnel 1 3 Notes on safe operation The maximum permissibl...

Page 64: ...Specific security advice 6...

Page 65: ...age 230 VAC 50 60 Hz Heating capacity P up to 3 m hose length 130 W m as of 3 m hose length 100 W m Max operating temperature Tmax 200 C 250 C Temperature sensor PT100 Pressure load capacity Pmax for...

Page 66: ...a 8 2 3 Dimensioned drawings 600 mm 45 mm 50 mm 70 mm 4 5 mm L Figure 2 3 1 Dimensioned drawing Extrusion Version 600 mm 50 mm 4 5 mm 6 0 mm 45 mm 70 mm 100 mm 800 mm Figure 2 3 2 Dimensioned drawing...

Page 67: ...Pin Color Function 1 brown Heater Hand unit N 2 free 3 blue Heater Hand unit L1 4 grey Sensor hand unit Pt100 5 green yellow Protective Earth PE 6 grey Sensor hand unit Pt100 7 free 8 free 9 free 10...

Page 68: ...Technical Data 10...

Page 69: ...11 9 10 Figure 3 1 2 Mechanical construction of hose Spray Version Ser No Designation 1 Protective braid 2 Silicone foam 3 Brush shunts 4 Insulation fiberglass braid 5 Heating conductor 6 Stainless st...

Page 70: ...aps made of silicone A temperature sensor Pt100 is installed between the heater and stainless steel fiber that reports the current hose temperature to the control electronics Heatable hoses in the spr...

Page 71: ...he operating instructions of the tank system 4 2 Guidance notes 4 2 1 Bending radius r Figure 4 2 1 1 Permissible bending radius of the heatable hose The minimum permissible bending radius of the heat...

Page 72: ...on ends Plan to leave a straight piece length approx 5 x hose diameter at the connection ends A greater bending radius will increase the service life of the hose Torsion movement leads to destruction...

Page 73: ...meter An unfavorable installation will let the hose sag Remedy Spiral hose suspension Heat accumulation can occur when laying the hoses in a closed canal or duct The hoses may not touch each other Mak...

Page 74: ...ntact will lead to overheating at these contact sites Lay these hoses far enough apart Squeezing the hoses caused by brackets can damage the hoses Select the bracket with the matching diameter Tighten...

Page 75: ...e hot melt material residues and other incrustations 5 2 Cleaning Attention Do not use any aggressive solvent or combustible cleaning agents to clean the hoses Such substances can cause damage to the...

Page 76: ...Maintenance 18...

Page 77: ...gulations Normal wear and tear is excepted The warranty is void if improper handling use of violence repairs by third parties and the installation of spare parts other than the original has been deter...

Page 78: ...Subject to changes B HNEN GmbH Co KG H5307XM_T3_GB 180131 H B HNEN GmbH Co KG Hinterm Sielhof 25 28277 Bremen Germany Phone 49 0 421 51 20 125 Fax 49 0 421 51 20 260 kleben buehnen de www buehnen de...

Page 79: ...Translation of the original Operating Manual Manual Application Unit with Radio Control HB 910 Bead Spray H5307XM Release 01 2018...

Page 80: ......

Page 81: ...al notes 15 5 2 Discharging the hot melt material 15 5 3 Setting the spray pattern spray version only 16 6 Set up Retrofit 17 6 1 Replacing the nozzle 17 6 1 1 Nozzle UNF 3 8 bead version 17 6 1 2 Swi...

Page 82: ...4 Inhaltsverzeichnis...

Page 83: ...nd placing the nozzle in a paraffin oil bath during longer work breaks Attention The HB 910 manual application units are only approved for operation with heatable ho ses of the type B HNEN HP and NS S...

Page 84: ...Specific safety instructions 6...

Page 85: ...ve pressure 40 bar Max spray air pressure 3 0 bar Nozzle Paste nozzle with UNF 3 8 thread Spray nozzle consisting of air cap retainer ring swirl nozzle available nozzle 0 8 1 0 1 2 1 5 2 0 3 0 mm 0 8...

Page 86: ...Technical data 8 2 2 Circuit diagram Heat cartridge Temperature sensor Supply cord 230 V 50 Hz 4 3 2 1 N L1 PE gr gr Fig 2 2 Circuit diagram...

Page 87: ...Connection fittings 3 Protective earth terminal 4 Connection terminal 6 Temperature sensor 8 Heating cartridge 9 Heating cylinder 10 Nozzle UNF 3 8 13 Nozzle holder 14 Suspension eye 15 Nozzle needle...

Page 88: ...andard 12 Air cap 2 Connection fittings 13 Swirl nozzle 3 Protective earth terminal 14 Suspension eye 4 Connection terminal 15 Nozzle needle 5 Spray air hose with connection 16 Transmitting antenna 6...

Page 89: ...irl nozzle and the hot melt material is discharged The transmitter is activated at the same time and transmits the activation of the trigger to the basic unit so that the pump can be controlled as nee...

Page 90: ...Construction and function 12...

Page 91: ...he temperature The temperature of the hot melt material is set using the control electronics of the tank system Info Please do not set the temperature higher than the processing temperature prescribed...

Page 92: ...Technical data 14...

Page 93: ...l application unit always comply with the following notes Hang up the manual application unit by the suspension eye 14 when interrupting work Immediately turn off the tank system if the function is di...

Page 94: ...adjusting wheel at the spray air adapter kit and repeated trials To set the adjusting wheel carry out the following work steps Unlock the adjusting wheel by pulling it up as far as it will go Implemen...

Page 95: ...ps 1 Heat up the manual application unit to approx 100 C 2 Turn off the tank system and disconnect the mains plug 3 Secure the nozzle holder with box wrench size 11 4 Unscrew the nozzle with open end...

Page 96: ...m before carrying out the following work Connecting and terminated electrical connections may only be implemented by compe tent electricians Required tool 1 open end wrench size 17 1 open end wrench s...

Page 97: ...open end wrench size 19 10 Remove the hose from the heating cylinder Keep on hand a rag or similar to be able to wipe up discharged hot melt material right away before it can drip into the housing of...

Page 98: ...free spray pattern It has been pre set by the factory These factory settings should only be changed in exceptional cases Setting preliminiary scondary air Measure A Factory default A approx 1 0 mm For...

Page 99: ...witch code can be set using four small switches dip switches that can be accessed after removing a cover in the lower part of the hand grip 1 2 3 4 ON Fig 6 5 Position of switches for setting the swit...

Page 100: ...N 4 Pump responds to manual units with switching code 4 1 2 3 4 ON 5 Pump responds to manual units with switching code 5 1 2 3 4 ON 6 Pump responds to manual units with switching code 6 1 2 3 4 ON 7 P...

Page 101: ...mbustible cleaning agents to clean the manual application unit Such substances can cause damage Using a suitable tool e g cloth soft brush wood spatula mechanically remove hot melt material residue an...

Page 102: ...ork steps 1 Release and remove the Phillips head screw as illustrated in Figure 7 1 2 Remove the cover 3 Push the battery out of the grip with a wooden or plastic pin as shown 4 Slide the new battery...

Page 103: ...ridge defective Replace No power supply from the tank system Check the tank system and or the heatable hose No hot melt material is discharged Depleted transmitter battery Check whether the tank syste...

Page 104: ...What happens if 26...

Page 105: ...pter carry out the following work steps 1 Heat up the manual application unit to approx 100 C 2 Turn off the pump of the tank system 3 Activate the trigger on the manual application unit to release th...

Page 106: ...regulations Normal wear and tear is excepted The warranty is void if improper handling use of violence repairs by third parties and the installation of spare parts other than the original has been de...

Page 107: ...Accessories 29...

Page 108: ...B HNEN GmbH Co KG Hinterm Sielhof 25 28277 Bremen Germany Phone 49 0 421 51 20 125 Fax 49 0 421 51 20 260 kleben buehnen de www buehnen de Subjet to changes B HNEN GmbH Co KG H5307XM_EN_180131 H...

Page 109: ...Translation of the original Operating Manual Hot melt adhesive tank system HB 5010 H5307XM Release 01 2018 Declaration of Conformity Hot melt adhesive application system HB 5010...

Page 110: ...Ersatzteillisten...

Page 111: ...m Type HB 5010 to which this declaration refers complies with the following Standards or normative documents in its supplied condition EN ISO 12100 1 2 EN 60204 1 EN 61000 4 2 3 4 6 8 in accordance wi...

Page 112: ...HNEN GmbH Co KG Hinterm Sielhof 25 28277 Bremen Germany Phone 49 0 421 51 20 125 Fax 49 0 421 51 20 260 kleben buehnen de www buehnen de Subject to changes B HNEN GmbH Co KG HB_5010_T5_EN_ C 180131 H...

Page 113: ...Translation of the original Operating Manual Hot melt adhesive tank system HB 5010 H5307XM Release 01 2018 Hot melt adhesive tank system HB 5010...

Page 114: ...ontents 2 Table of contents 1 HB 5010 Tank System basic unit 3 2 Manual application unit 12 2 1 Bead version 12 2 2 Spray version 14 2 3 Spare parts bead and spray 16 3 Wiring diagram 19 3 1 Operation...

Page 115: ...Spare parts list 3 1 HB 5010 Tank System basic unit Fig 1 1 Spare parts for basic unit Part 1...

Page 116: ...H 530600X HB 5010 Tankanlagen ETL Zeichnungs N r Teile N r C ode N o H530600X D ruck 02 02 201 7 1 3 56 36 33 5 22 37 8 1 0 3 38 1 2 1 0 34 1 6 23 1 7 26 25 1 8 1 2 7 1 4 1 1 Fig 1 2 Spare parts for...

Page 117: ...sensor tank 14 H530685 1 Ground cable 300 mm 15 KAS0013 8 Spacing bush 16 KD0274 1 Screw 17 KDN0529 1 Lock washer 18 KDN0555 2 Cheese head screw 19 KDN0625 3 Washer 20 KDN0701 8 Nut 21 KDN0703 4 Washe...

Page 118: ...Spare parts for basic unit housing with attachments Spare parts for basic unit housing with attachments Item Order No Quantity Designation 1 H530015 2 Clamp 2 H530077 1 Protective lid with magnet 3 H...

Page 119: ...t 2 H530334 1 Hot melt tank 3 H530346 4 Stud bolt 4 H530640 1 Connection block complete 5 H530650 1 Gear wheel pump complete 6 KDN0555 2 Screw 7 KDN0625 4 U washer 8 KDN0802 4 Nut 9 KDN1218 4 Screw 10...

Page 120: ...stem 4 H530343 1 Valve cone 5 KDN0555 1 Screw DIN 912 6 KDN0703 1 Washer 7 KDN0910 1 U washer 8 KDN1105 1 Compression spring 9 KDN1210 1 Screw 10 LDF0021 8 Gasket ring 1 4 Alu 11 LDH0107 1 O ring 12...

Page 121: ...6 Spare parts for basic unit gear wheel pump Spare parts for basic unit gear wheel pump Item Order No Quantity Designation 1 H530354B 1 Sealing flange 2 H530356B 1 Cover 3 KDN0868 3 Screw 4 KDN1024 1...

Page 122: ...are parts for basic unit spray air adapter kit Item Order No Quantity Designation 1 ADM0529 1 Angle bracket 2 H530079 2 Spacing disc 3 KDN0524 2 Washer 4 KDN0738 2 Screw 5 MCH0215 1 PUR air hose Nw4 6...

Page 123: ...parts for basic unit housing and tank lid Item Order No Quantity Designation 1 H530104 1 Housing cover 2 H530107 1 Tank lid 3 H530125 1 Sealing plate 4 H530148 1 Sealing plate 5 KDN0783 4 Nut 6 KDN103...

Page 124: ...st 12 2 Manual application unit 2 1 Bead version 23 19 9 11 28 7 18 16 10 26 10 25 27 21 22 17 20 14 8 13 23 15 1 2 3 4 5 6 24 65 7 12 tighten nut with 25 Nm Fig 2 9 Spare parts manual application uni...

Page 125: ...unting parts see Fig 2 3 on page 18 11 H105529 1 Heat insulation half shell see Fig 2 2 on page 17 12 H105540 1 Heating cartridge with cable 13 H105702 1 Warning decal 14 H105703 1 Warning decal 15 HD...

Page 126: ...2 2 Spray version 23 26 10 16 19 18 17 20 8 27 23 15 11 9 5 6 4 1 2 3 29 14 13 22 21 28 25 10 7 24 12 tighten nut with 25 Nm approx 65 7 clearance approx 1 mm Fig 2 10 Spare parts manual application...

Page 127: ...g 2 3 on page 18 11 H105529 1 Heat insulation half shell see Fig 2 2 on page 17 12 H105540 1 Heating cartridge with cable 13 H105702 1 Warning decal 14 H105703 1 Warning decal 15 HDH0157 1 Spacer ring...

Page 128: ...Spare parts list 16 2 3 Spare parts bead and spray 19 9 Fig 2 11 Grip casing both versions...

Page 129: ...Spare parts list 17 11 Fig 2 12 Heat insulation half shell both versions...

Page 130: ...18 Spare parts list 10 Fig 2 13 Trigger and mounting parts both versions...

Page 131: ...es Pin 5 poles optional RS232 AMP 3 poles Reserve output BPZ 03E WAGO Supply 240 V 50 Hz Pin 5 poles J42 J41 Reserve input Pin 6 poles input gun input back pressure Molex 6 poles Molex 6 poles Control...

Page 132: ...Fig 3 2 Operation with radio receiver Fig 3 3 Continuous operation Fig 3 4 Operation with manual unit cable NCN0609 Fig 3 5 Operation with flow switch cable NCN0610 Attention Use only potential free...

Page 133: ...Table of contents 21...

Page 134: ...HNEN GmbH Co KG Hinterm Sielhof 25 28277 Bremen Germany Phone 49 0 421 51 20 125 Fax 49 0 421 51 20 260 kleben buehnen de www buehnen de Subject to changes B HNEN GmbH Co KG HB_5010_T6__GB_ C 180131...

Page 135: ...Translation of the original Operating Manual Hot melt adhesive tank system HB 5010 H5307XM Release 01 2018 Maintenance plan to the Hot melt adhesive tank system HB 5010...

Page 136: ...Table of Contents 2...

Page 137: ...enance 5 2 1 Daily maintenance 5 2 2 Weekly maintenance 5 2 3 Every 500 hours 6 2 4 Every 3 months 6 2 5 Every 3 years 6 3 Description of maintenance work 7 3 1 Releasing system pressure 7 3 2 Cleanin...

Page 138: ...4...

Page 139: ...able operation of the HB 5010 tank system 2 1 Daily maintenance Activity to component Basic unit Heated hose Manual appli cation unit Spray air adapter kit Remove hot melt material residues and other...

Page 140: ...d hose Manual appli cation unit Spray air adapter kit Check the filter cartridge in the gear wheel pump for contamination Replace the filter cartridge as necessary To do so release the system pressure...

Page 141: ...2 Hang a wooden scraper or other piece of wood in the interior of the tank so that it dips about halfway into the hot melt adhesive 3 Lay a strip of wood or something similar across the tank Attach t...

Page 142: ...f the filter cartridge in the connection block To inspect replace the filter cartridge carry out the following work steps 1 Heat up the tank system to approx 100 C 2 Turn off the tank system and disco...

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