Bryant Evolution Extreme 186CNV Service Manual Download Page 22

186CNV / 284ANV: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Code 82-16 VFD System Fault - Low Line Volt
Code 82-56 VFD System Lockout - Low Line Volt

The VFD monitors line voltage and will set code 82-16 if line voltage
drops  below  180VAC  peak.  When  code  82-16  occurs  the  system  will
shut down and reset VFD. System will attempt to resume operation once
5  minute  compressor  protection  timer  expires.  4  occurrences  of  code
82-16 in a 1 hour period will result in code 82-56 and will shut down
equipment  for  a  2  hour  lockout.  Measure  input  voltage  with  a  power
quality analyzer and contact power utility provider if necessary.

Code 82-17 VFD System Fault - High Line Volt
Code 82-57 VFD System Lockout - High Line Volt

The VFD monitors line voltage and will set code 82-17 if line voltage
rises above 410VAC peak. When code 82-17 is occurs the system will
remain operating as it is likely caused by a momentary voltage spike that
will  not  damage  the  VFD.  If  a  long  term  unsafe  high  voltage  event
occurs,  the  PCM  will  generate  a  15-94  and  shut  down  equipment.  10
events of code 82-17 in a 1 hour period will result in code 82-57 and will
shut down equipment for a 2 hour lockout. Measure input voltage with a
power quality analyzer and contact power utility provider if necessary.

Code 83-11 VFD Compressor Fault - Current 1
Code 83-12 VFD Compressor Fault - Current 2

The VFD monitors multiple compressor current conditions and will limit
or reduce compressor speed if the current rises above threshold. Current
limits are model specific. While codes are active the VFD will continue
to operate compressor at a reduced or limited speed, and fan operation
will  not  be  affected  directly.  This  code  will  clear  once  compressor
current drops below threshold. This code indicates the compressor may
have  minor  damage  and  requires  slightly  higher  torque  (current)  to
operate at desired rpm. If damage continues to worsen the compressor
may  cause  code  83-15,  83-55,  83-16,  and  83-56.  Check  system  for
overcharge  and  indoor/outdoor  coil  blockage  as  well  as  input  voltage.
Listen  to  compressor  during  operating  for  abnormal  noise  indicating
physical  damage.  If  code  persists  or  compressor  has  abnormal  noise,
replace compressor.

Code 83-15 VFD Compressor Fault - Current 3
Code 83-55 VFD Compressor Lockout - Current 3
Code 83-16 VFD Compressor Fault - Current 4
Code 83-56 VFD Compressor Lockout - Current 4

The VFD monitors multiple compressor current conditions and will limit
or reduce compressor speed if the current rises above threshold. Current
limits  are  model  specific.  Code  83-15,  83-16,  83-55,  and  83-56  will
result if the VFD is not capable of reducing compressor speed far enough
or  fast  enough  while  running.  This  code  will  shut  down  system  and
attempt restart after 5 minute compressor protection timer has expired. 2
instances  of  code  83-15/83-16  in  a  4  hour  period  will  result  in  code
83-55/83-56 and a 2 hour lockout. These codes indicate the compressor
requires higher torque (current) to operate at desired rpm. Check system
for overcharge and indoor/outdoor coil blockage as well as input voltage.
Check  wiring  from  VFD  to  compressor  for  poor  connections  causing
high current. Check compressor winding resistance against table. Listen
to compressor during operating for abnormal noise indicating physical
damage.  VFD  may  have  internal  damage  causing  high  current,  or
compressor may be damaged.

Code 83-57 VFD Compressor Lockout - Current 1

This code will be set when any of the VFD compressor speed limiting
codes are active and the compressor speed is reduced below the lowest
allowable operating speed for a given OAT. Once 1 hour lockout timer
expires the unit will attempt to resume operation. This code indicates the
compressor  requires  higher  torque  (current)  to  operate  at  desired  rpm
and  compressor  is  mechanically  damaged.  If  code  persists,  replace
compressor.

Code 84-11 VFD Overtemp Limiting
Code 84-58 VFD Overtemp Lockout

The  VFD  has  internal  temperature  sensors  to  monitor  critical  power
components  and  take  action  if  operating  temperatures  cross  thresholds
that may shorten the VFDs operating life. If the heat sink temperature
sensor  fails,  it  will  no  longer  be  capable  of  preventing  critical  power
components  from  operation  above  the  safe  reliable  temperature
threshold. If this fault is active, the VFD will shut down compressor but
continue  to  operate  fan  to  draw  air  across  heat  sink.  Once  heat  sink
temperature is acceptable, system will restart but reduce demand by 25%
for  each  occurrence  of  84-11.  Once  speed  can  no  longer  be  reduced
further, code 84-58 will be set and system locked out for 2 hours. Each
hour  of  operation  without  additional  code  84-11  will  allow  increased
demand  of  25%. The  most  likely  cause  is  restricted  airflow  over  heat
sink. Inspect and clear heatsink of anything that may inhibit airflow or
contact with air. A less likely possibility is inadequate contact of power
components with heat sink, not allowing intended heat transfer between
components  and  heat  sink.  If  clearing  heatsink  of  blockage  does  not
eliminate codes, replace VFD.

Code 85-13 VFD System Fault - DC Under Voltage
Code 85-53 VFD System Lockout - DC Under Volt

The VFD boosts line voltage and uses the PFC circuit to maintain DC
voltage  within  an  acceptable  range.  Code  85-13  is  set  when  the  DC
voltage is lower than the acceptable lower limit of 180VDC. Attempting
to  operate VFD  below  minimum  DC  voltage  can  cause  failed/reduced
compressor  or  fan  operation.  4  occurrences  within  1  hours  result  in
85-53  malfunction  which  has  a  2  hour  lockout  time. An  instance  of
85-13  will  result  in  VFD  shutdown  and  system  restart  once  5  minute
compressor  protection  timer  expires.  Low  AC  line  voltage,  quickly
loading the compressor, or a damaged PFC circuit in VFD may result in
a  code  85-14.  Check  to  ensure  reactors  are  plugged  in  securely.
Manually  power  cycle  outdoor  unit  with  disconnect,  if  malfunction
persists replace reactors, then VFD.

Code 85-14 VFD System Fault - DC Over Voltage
Code 85-54 VFD System Lockout - DC Over Volt

The VFD boosts line voltage and uses the PFC circuit to maintain DC
voltage  within  an  acceptable  range.  Code  85-14  is  set  when  the  DC
voltage  exceeds  the  acceptable  upper  limit  of  410VDC.  Exceeding
maximum DC voltage can damage electrical circuits or shorten VFD's
operating life. 4 occurrences within 1 hours result in 85-54 malfunction
which has a 2 hour lockout time. An instance of 85-14 will result in VFD
shutdown and system restart once 5 minute compressor protection timer
expires. High AC line voltage or quickly unloading the compressor may
result  in  a  code  85-14.  Manually  power  cycle  outdoor  unit  with
disconnect, if malfunction persists replace VFD.

Summary of Contents for Evolution Extreme 186CNV

Page 1: ...nt Low Fan Speed 9 Fan Operating Exceptions 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Sta...

Page 2: ...ves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technology provides the ultim...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wiri...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 186CNV 284ANV Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...0 rpm to 800 rpm depending on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crank...

Page 6: ...sure that Rc and Rh are not connected together Doing so may result in destroying one or both of the transformers in this and the internal equipment PCM Indicators and Matrix Display The PCM contains t...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...alve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...e Comm light is On then communication has been received within the last 2 minutes and the equipment is operating in normal communication mode If the Comm light is Off then communication has not been r...

Page 11: ...No code will be displayed if the most recent highest priority diagnostic code occurred more than 240 hours of equipment operating time before entering recall mode No code will be displayed if there ha...

Page 12: ...nd indoor fan for proper operation Low Pressure Protection The equipment monitors suction pressure relative to low pressure limits Low pressure limits are compressor speed and model dependent If the c...

Page 13: ...oil Temperature OCT Thermistor The OCT thermistor provides the coil liquid line temperature to the PCM where it is used primarily for defrost control The OCT thermistor is located on an extension tube...

Page 14: ...dentical Either pressure transducer can connected to either input The software in the PCM detects which transducer is connected to which input and assigns the signals accordingly Signals used by contr...

Page 15: ...s received by PCM If this fault is active inspect PCM to Bluetooth module harness and ensure both ends are fully seated on board header Also inspect and repair any wire damage on harness If no green o...

Page 16: ...This code will be set if fuse 2 is blown or missing on PCM board Fuse 2 only powers the LLS When this fault is active the system will not operate The code will clear once fuse is replaced with new un...

Page 17: ...connections wire damage and wire order This code indicates that the VFD is not able to rotate the compressor rotor enough to complete starting process indicating compressor damage or high pressure dif...

Page 18: ...equired from compressor and VFD The PEV will open 2 5 minutes after compressor shutdown if pressure differential is between 200 300psi or if pressure differential is greater than 50psi and demand is p...

Page 19: ...observed replace sensor If measured resistance is within allowable range replace PCM Code 54 02 ODT Shorted The discharge thermistor is used to protect the compressor and ensure discharge superheat i...

Page 20: ...will operate to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count when stepper motor is pulsed At the...

Page 21: ...ill be reduced to 0 If measurement is open replace reactor Otherwise replace VFD Code 81 14 VFD System Fault Unbalanced PFCM Code 81 54 VFD System Lockout Unbalance PFCM Applicable to 4 and 5 ton mode...

Page 22: ...resistance against table Listen to compressor during operating for abnormal noise indicating physical damage VFD may have internal damage causing high current or compressor may be damaged Code 83 57 V...

Page 23: ...with disconnect if malfunction persists replace VFD Code 88 32 VFD Internal Fault IPM Temp Sens The VFD has internal temperature sensors to monitor critical power components and take action if operati...

Page 24: ...ue to operate normally since the only way to correct this fault is to replace VFD Code 88 38 VFD Internal Fault DC Discharge Code 88 78 VFD Lockout Int DC Discharge The unit VFD converts boosts 230VAC...

Page 25: ...55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting Error 54...

Page 26: ...t Limit 1 Speed Reduction 12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 V...

Page 27: ...nd designs without notice and without obligations 27 A200187 Fig 18 2T 3T Control Box A200188 Fig 19 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 28: ...otice and without obligations 28 A200191 Fig 22 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 29: ...192 Fig 23 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 30: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 30 A200193 Fig 24 PCM used on all models...

Page 31: ...designs without notice and without obligations 31 A200194 Fig 25 Bluetooth Module used on all models A200195 Fig 26 Fan Motor used on all models A200196 Fig 27 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 32: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 32 A200199 Fig 30 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 31 VF...

Page 33: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200201 Fig 32 PCM Wiring Diagram...

Page 34: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 35: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 36: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 37: ...l eventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 37 This fusible element wil...

Page 38: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 40 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 39: ...ngthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with your HVACpartners credentials at www mlctraining...

Page 40: ...Company Edition Date 06 20 Catalog No SM186CNV 284ANV 01 Replaces NEW 186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and...

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