Bryant Evolution Extreme 186CNV Service Manual Download Page 19

186CNV / 284ANV: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Code 52-02 OCT Shorted

The outdoor coil thermistor is used to determine when the outdoor coil is
completely cleared during defrost. For this reason all defrosts performed
when this fault is active will occur for the maximum time length allowed
by software. The  sensor is  monitored  continuously and if  resistance  is
below  1kohm  for  1  second  this  fault  will  occur.  Once  sensor  value
increases above 1kohm for 1 second the fault will clear. This fault does
not escalate to a malfunction.
Measure resistance value of thermistor at the PCM connector. If value is
below 1kohm, look for a short in the wiring or at the connector itself. If
no shorts are observed, replace sensor. If measured resistance is within
allowable range, replace PCM.
*Note if any combination of OAT and OCT shorted/open are present the
system will limit operation based on each individual fault.

Code 53-41 OST Open - Backup Heat Only

The suction thermistor is required for control of the outdoor EXV in HP
systems. For this reason, heating mode operation will be locked out if the
OST  is  determined  to  be  open  or  shorted.  Cooling  operation  will  be
allowed if OST is not functional, though on HP systems the malfunction
will be displayed on wall control screen. This will remind homeowner to
repair  the  sensor  before  heating  season.  Open  OST  sensor  value  will
default to  "47" on  status  or  checkout display. The sensor  is  monitored
continuously and if resistance is above 465kohm for 1 second this fault
will  occur.  Once  sensor  value  drops  below  465kohm  for  1  second  the
fault will clear.
Measure resistance value of thermistor at the PCM connector. If value is
above 465kohm, look for a break in the wiring or at the connector itself.
If  no  breaks  are  observed,  replace  sensor.  If  measured  resistance  is
within allowable range, replace PCM.

Code 53-42 OST Shorted - Backup Heat Only

The suction thermistor is required for control of the outdoor EXV in HP
systems. Similar to "OST Open" fault, heating mode operation will be
locked  out  if  the  OST  is  determined  to  be  open  or  shorted.  Cooling
operation  will  be  allowed  if  OST  is  not  functional,  though  on  HP
systems the malfunction will be displayed on wall control screen. This
will  remind  homeowner  to  repair  the  sensor  before  heating  season.
Shorted  OST  sensor  value  will  default  to  "47"  on  status  or  checkout
display. The sensor is monitored continuously and if resistance is below
1kohm for 1 second this fault will occur. Once sensor value rises above
1kohm for 1 second the fault will clear.
Measure resistance value of thermistor at the PCM connector. If value is
below 1kohm, look for bare wire, short in the wiring, or at the connector
itself. If no bare wires or shorts are observed, replace sensor. If measured
resistance is within allowable range, replace PCM.

Code 54-01 ODT Open

The discharge thermistor  is  used to protect the  compressor and ensure
discharge  superheat  is  present  at  all  times.  When  "ODT  Open"
malfunction  is  active  47  will  be  substituted  by  default.  The  sensor  is
monitored continuously and if resistance is above 310kohm for 1 second
this malfunction will occur. Once sensor value drops below 310kohm for
1 second the malfunction will clear. Since achieving discharge superheat
is an integral requirement for startup, when this sensor does not read a
valid value, the system will only run at startup speed. Normal operation
will resume once valid ODT value is read by PCM.
Measure resistance value of thermistor at the PCM connector. If value is
above 310kohm, and OAT and OCT measure above 25F, look for a break
in the wiring or at the connector itself. If no breaks are observed, replace
sensor. If measured resistance is within allowable range, replace PCM.

Code 54-02 ODT Shorted

The discharge  thermistor  is used  to protect  the compressor  and ensure
discharge  superheat  is  present  at  all  times.  When  "ODT  Shorted"
malfunction  is  active  47  will  be  substituted  by  default.  The  sensor  is

monitored continuously and if resistance is below 670 ohm for 1 second
this malfunction will occur. Once sensor value rises above 670 ohm for 1
second the malfunction will clear. Since achieving discharge superheat is

an  integral  requirement  for  startup,  when  this  sensor  does  not  read  a
valid value, the system will only run at startup speed. Normal operation
will resume once valid ODT value is read by PCM.
Measure resistance value of thermistor at the PCM connector. If value is
below 670 ohm, look for a short in the wiring or at the connector itself. If

no shorts are observed, replace sensor. If measured resistance is within
allowable range, replace PCM.

Code 57-01 P1 Open Fault
Code 57-41 P1 Open Lockout
Code 58-01 P2 Open Fault
Code 58-41 P2 Open Lockout

Pressure  transducers  are  dynamically  assigned  based  on  their  relative
values  within  PCM  software.  This  feature  allows  the  pressure

transducers  and  harnesses  to  be  interchangeable.  Each  pressure
transducer requires 3 wires: Ground (BLK), Power (+5V DC, RED), and
Signal (GRN). The ratio of voltage between power and signal wires is

converted  into  a  pressure  value.  If  the  signal  is  above  or  below  the
pressure transducers ability to measure it may be because the power wire
is not supplying 5V DC or the signal wire is not returning a DC Voltage

between 0.5-4.5 VDC. A base code of 57 or 58 is determined based on
which PCM connection has the issue, P1 or P2. The expansion codes 01
and 41 explain the type of issue, in this case "open", meaning the signal

wire is returning more than 4.5V DC. The most likely cause of this the
sensor  wire  being  disconnected  and  the  PCM  board  "pulling"  up  the
signal voltage to +5V DC.

Code 57-02 P1 Shorted Fault
Code 57-42 P1 Shorted Lockout
Code 58-02 P2 Shorted Fault
Code 58-42 P2 Shorted Lockout

Pressure  transducers  are  dynamically  assigned  based  on  their  relative
values  within  PCM  software.  This  feature  allows  the  pressure

transducers  and  harnesses  to  be  interchangeable.  Each  pressure
transducer requires 3 wires: Ground (BLK), Power (+5V DC, RED), and
Signal (GRN). The ratio of voltage between power and signal wires is

converted  into  a  pressure  value.  If  the  signal  is  above  or  below  the
pressure transducers ability to measure it may be because the power wire
is not supplying 5V DC or the signal wire is not returning a DC Voltage

between 0.5-4.5 VDC. A base code of 57 or 58 is determined based on
which PCM connection has the issue, P1 or P2. The expansion codes 02
and  42  explain  the  type  of  issue,  in  this  case  "shorted",  meaning  the

signal wire is returning less than 0.5V DC. The most likely cause of this
the sensor wire being shorted to the metal chassis.

Code 57-43 P1 Sensor Lockout
Code 58-43 P2 Sensor Lockout

Pressure  transducers  are  dynamically  assigned  based  on  their  relative
values  within  PCM  software.  For  this  reason  the  pressure  transducers
and harnesses are interchangeable. Each pressure transducer requires 3
wires: Ground (BLK), Power (+5V DC, RED), and Signal (GRN). The

ratio  of  voltage  between  power  and  signal  wires  is  converted  into  a
pressure value. The pressure transducer is capable of sending a value to
PCM via sensor wire if it is not working correctly. A base code of 57 or

58 is determined based on which PCM connection has the issue, P1 or
P2. When a DC V value of 4.84-4.95 is returned to PCM it will trigger
57-43 or 58-43 fault. The most likely cause of this is a failed transducer

part.  Switch  the  harnesses  from  P1  and  P2  to  see  if  the  malfunction
follows the transducer. If so, follow procedure to replace failed pressure
transducer. Trace  wires  from  PCM  board  connection  to  ensure  correct

transducer is being replaced.

Summary of Contents for Evolution Extreme 186CNV

Page 1: ...nt Low Fan Speed 9 Fan Operating Exceptions 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Sta...

Page 2: ...ves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technology provides the ultim...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wiri...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 186CNV 284ANV Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...0 rpm to 800 rpm depending on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crank...

Page 6: ...sure that Rc and Rh are not connected together Doing so may result in destroying one or both of the transformers in this and the internal equipment PCM Indicators and Matrix Display The PCM contains t...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...alve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...e Comm light is On then communication has been received within the last 2 minutes and the equipment is operating in normal communication mode If the Comm light is Off then communication has not been r...

Page 11: ...No code will be displayed if the most recent highest priority diagnostic code occurred more than 240 hours of equipment operating time before entering recall mode No code will be displayed if there ha...

Page 12: ...nd indoor fan for proper operation Low Pressure Protection The equipment monitors suction pressure relative to low pressure limits Low pressure limits are compressor speed and model dependent If the c...

Page 13: ...oil Temperature OCT Thermistor The OCT thermistor provides the coil liquid line temperature to the PCM where it is used primarily for defrost control The OCT thermistor is located on an extension tube...

Page 14: ...dentical Either pressure transducer can connected to either input The software in the PCM detects which transducer is connected to which input and assigns the signals accordingly Signals used by contr...

Page 15: ...s received by PCM If this fault is active inspect PCM to Bluetooth module harness and ensure both ends are fully seated on board header Also inspect and repair any wire damage on harness If no green o...

Page 16: ...This code will be set if fuse 2 is blown or missing on PCM board Fuse 2 only powers the LLS When this fault is active the system will not operate The code will clear once fuse is replaced with new un...

Page 17: ...connections wire damage and wire order This code indicates that the VFD is not able to rotate the compressor rotor enough to complete starting process indicating compressor damage or high pressure dif...

Page 18: ...equired from compressor and VFD The PEV will open 2 5 minutes after compressor shutdown if pressure differential is between 200 300psi or if pressure differential is greater than 50psi and demand is p...

Page 19: ...observed replace sensor If measured resistance is within allowable range replace PCM Code 54 02 ODT Shorted The discharge thermistor is used to protect the compressor and ensure discharge superheat i...

Page 20: ...will operate to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count when stepper motor is pulsed At the...

Page 21: ...ill be reduced to 0 If measurement is open replace reactor Otherwise replace VFD Code 81 14 VFD System Fault Unbalanced PFCM Code 81 54 VFD System Lockout Unbalance PFCM Applicable to 4 and 5 ton mode...

Page 22: ...resistance against table Listen to compressor during operating for abnormal noise indicating physical damage VFD may have internal damage causing high current or compressor may be damaged Code 83 57 V...

Page 23: ...with disconnect if malfunction persists replace VFD Code 88 32 VFD Internal Fault IPM Temp Sens The VFD has internal temperature sensors to monitor critical power components and take action if operati...

Page 24: ...ue to operate normally since the only way to correct this fault is to replace VFD Code 88 38 VFD Internal Fault DC Discharge Code 88 78 VFD Lockout Int DC Discharge The unit VFD converts boosts 230VAC...

Page 25: ...55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting Error 54...

Page 26: ...t Limit 1 Speed Reduction 12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 V...

Page 27: ...nd designs without notice and without obligations 27 A200187 Fig 18 2T 3T Control Box A200188 Fig 19 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 28: ...otice and without obligations 28 A200191 Fig 22 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 29: ...192 Fig 23 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 30: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 30 A200193 Fig 24 PCM used on all models...

Page 31: ...designs without notice and without obligations 31 A200194 Fig 25 Bluetooth Module used on all models A200195 Fig 26 Fan Motor used on all models A200196 Fig 27 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 32: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 32 A200199 Fig 30 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 31 VF...

Page 33: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200201 Fig 32 PCM Wiring Diagram...

Page 34: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 35: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 36: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 37: ...l eventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 37 This fusible element wil...

Page 38: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 40 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 39: ...ngthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with your HVACpartners credentials at www mlctraining...

Page 40: ...Company Edition Date 06 20 Catalog No SM186CNV 284ANV 01 Replaces NEW 186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and...

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