Bryant Evolution Extreme 186CNV Service Manual Download Page 10

186CNV / 284ANV: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

10

Defrost Interval

The  Defrost  Interval  is  the  amount  of  time  that  heating  operation  can
occur in frost-accumulating conditions before a defrost cycle is required
to clear the frost.  Frost accumulating conditions are defined as operation
with a coil temperature below 35 F.  The Defrost Interval can be set to a
fixed  value,  or  it  can  be  determined  automatically  by  the  control.
Automatic operation is recommended for most systems.
The Defrost Interval is set in the Evolution Control and communicated to
the  outdoor  equipment.    In  non-communicating  systems,  the  Defrost
Interval is set with DIP switches on the PCM.  Available Defrost Interval
settings are:
• 30 minutes
• 60 minutes
• 90 minutes
• 120 minutes (not available for non-communicating systems)
• Auto
Auto mode is recommended for all systems unless unusual application
conditions  indicate  a  fixed  setting  should  be  used.    Auto  mode  will
adjust  the  defrost  interval  dynamically  and  provide  optimum  system
performance.
Auto mode adjusts the defrost interval time based on the previous defrost
cycle time as shown in the following table.

Defrost Process

The  defrost  process  begins  when  the  defrost  interval  time  is  reached
under frost-accumulating conditions.  The defrost process ends when the
coil reaches a temperature threshold - usually 60°F.  Defrost may also
terminate as a result of a time limit - usually 10 minutes.  If Defrost is
forced via the Forced Defrost input, defrost will be initiated regardless of
frost accumulation time or outdoor temperature.  A forced defrost will
run  at  least  30  seconds,  but  may  not  run  longer  than  30  seconds  if
ambient temperature is well above freezing.
The Defrost Process proceeds as follows:

1. The compressor ramps to RVS transition speed
2. RVS is switched to defrost position (fan stays on)
3. Compressor ramps to defrost speed
4. Fan  turns  off  when  coil  temperature  increases  to  ambient

temperature

5. Defrost completes when coil temperature reaches target or defrost

timeout is reached.

6. The compressor ramps to RVS transition speed
7. RVS is switched to heating position (fan stays off)
8. Compressor ramps to heating speed
9. Fan turns on when coil temperature falls to ambient temperature

PCM Indicators and Display Operation

Operation and interpretation of each indicator and display is described.

Status Light

The operation modes and meaning for each mode of the status light is
described in the table below.

Comm Light

The  Comm  light  indicates  communication  received  from  a

communicating control.  If the Comm light is On, then communication
has  been  received  within  the  last  2  minutes  and  the  equipment  is
operating  in  normal  communication  mode.    If  the  Comm  light  is  Off,

then communication has not been received within the last 2 minutes, and
the equipment is operating in emergency communicating mode.

VFD Comm Light

The  VFD  Comm  light  blinks  every  time  there  is  a  message  received
from  the VFD.    If a  message  is  received  with  no  errors,  the light  will
flash green.  If a message is received with an error, or if a message is

expected and not received, the light will flash red.  When the equipment
is  operating,  communication  is  occurring  very  frequently.    If
communication  is  operating  properly,  the  light  will  continuously  flash

while the equipment is operating.

Matrix Display

The matrix display will scroll a sequence of up to four active diagnostic

codes.  If more than four diagnostic codes are active at one time, then
only the four highest priority codes are displayed.  Codes are displayed
in decreasing order of priority beginning with the highest priority code

first.    Scrolling  repeats  continuously  with  a  brief  pause  between  each
sequence.    If  there  are  no  codes  active,  then  the  display  will  remain
blank.  There are additional operating modes of the display associated

with  troubleshooting  procedures  described  in  the  Troubleshooting
section  under  Compressor  Protection  Delay  Override  and  Diagnostic
Code Recall.

Reprogrammability

The  software  in  both  the  PCM  and  the  VFD  can  be  reprogrammed.
Software updates are retrieved from the cloud by the Evolution Control

and downloaded to the equipment.  The equipment can operate normally
during  the  download  process.    Once  the  homeowner  or  service  tech
approves the update, the equipment will shut down (if operating), update

the software as necessary, and resume operation.  The software update
process usually takes no more than a few minutes.
The software can also be updated from the Bryant Service Tech App via
the  Bluetooth  Module.    This  is  the  only  software  update  method  for

equipment using non-communicating control systems.

Previous Defrost Duration

Next Defrost Interval

Less than 3 minutes

120 minutes

Greater than 3 but less than 5 minutes

90 minutes

Greater than 5 but less than 7 minutes

60 minutes

Greater than 7 minutes

30 minutes

Mode

Meaning

Off

Power is removed from the PCM or there is a 
fundamental PCM fault.

On

Equipment is in standby with no diagnostic conditions 
preventing or limiting operation.

1 Slow Flash

Equipment is operating at low capacity (low stage in 
emergency mode).

2 Slow Flashes

Equipment is operating at high capacity (high stage in 
emergency mode).

Continuous 
Slow Flash

Equipment operation has been interrupted or is being 
limited.

Continuous Fast 
Flash

Equipment is in a lockout condition as a result of a 
diagnostic condition or is in Diagnostic Code Recall 
mode.

Summary of Contents for Evolution Extreme 186CNV

Page 1: ...nt Low Fan Speed 9 Fan Operating Exceptions 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Sta...

Page 2: ...ves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technology provides the ultim...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wiri...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 186CNV 284ANV Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...0 rpm to 800 rpm depending on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crank...

Page 6: ...sure that Rc and Rh are not connected together Doing so may result in destroying one or both of the transformers in this and the internal equipment PCM Indicators and Matrix Display The PCM contains t...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...alve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...e Comm light is On then communication has been received within the last 2 minutes and the equipment is operating in normal communication mode If the Comm light is Off then communication has not been r...

Page 11: ...No code will be displayed if the most recent highest priority diagnostic code occurred more than 240 hours of equipment operating time before entering recall mode No code will be displayed if there ha...

Page 12: ...nd indoor fan for proper operation Low Pressure Protection The equipment monitors suction pressure relative to low pressure limits Low pressure limits are compressor speed and model dependent If the c...

Page 13: ...oil Temperature OCT Thermistor The OCT thermistor provides the coil liquid line temperature to the PCM where it is used primarily for defrost control The OCT thermistor is located on an extension tube...

Page 14: ...dentical Either pressure transducer can connected to either input The software in the PCM detects which transducer is connected to which input and assigns the signals accordingly Signals used by contr...

Page 15: ...s received by PCM If this fault is active inspect PCM to Bluetooth module harness and ensure both ends are fully seated on board header Also inspect and repair any wire damage on harness If no green o...

Page 16: ...This code will be set if fuse 2 is blown or missing on PCM board Fuse 2 only powers the LLS When this fault is active the system will not operate The code will clear once fuse is replaced with new un...

Page 17: ...connections wire damage and wire order This code indicates that the VFD is not able to rotate the compressor rotor enough to complete starting process indicating compressor damage or high pressure dif...

Page 18: ...equired from compressor and VFD The PEV will open 2 5 minutes after compressor shutdown if pressure differential is between 200 300psi or if pressure differential is greater than 50psi and demand is p...

Page 19: ...observed replace sensor If measured resistance is within allowable range replace PCM Code 54 02 ODT Shorted The discharge thermistor is used to protect the compressor and ensure discharge superheat i...

Page 20: ...will operate to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count when stepper motor is pulsed At the...

Page 21: ...ill be reduced to 0 If measurement is open replace reactor Otherwise replace VFD Code 81 14 VFD System Fault Unbalanced PFCM Code 81 54 VFD System Lockout Unbalance PFCM Applicable to 4 and 5 ton mode...

Page 22: ...resistance against table Listen to compressor during operating for abnormal noise indicating physical damage VFD may have internal damage causing high current or compressor may be damaged Code 83 57 V...

Page 23: ...with disconnect if malfunction persists replace VFD Code 88 32 VFD Internal Fault IPM Temp Sens The VFD has internal temperature sensors to monitor critical power components and take action if operati...

Page 24: ...ue to operate normally since the only way to correct this fault is to replace VFD Code 88 38 VFD Internal Fault DC Discharge Code 88 78 VFD Lockout Int DC Discharge The unit VFD converts boosts 230VAC...

Page 25: ...55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting Error 54...

Page 26: ...t Limit 1 Speed Reduction 12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 V...

Page 27: ...nd designs without notice and without obligations 27 A200187 Fig 18 2T 3T Control Box A200188 Fig 19 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 28: ...otice and without obligations 28 A200191 Fig 22 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 29: ...192 Fig 23 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 30: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 30 A200193 Fig 24 PCM used on all models...

Page 31: ...designs without notice and without obligations 31 A200194 Fig 25 Bluetooth Module used on all models A200195 Fig 26 Fan Motor used on all models A200196 Fig 27 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 32: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 32 A200199 Fig 30 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 31 VF...

Page 33: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200201 Fig 32 PCM Wiring Diagram...

Page 34: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 35: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 36: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 37: ...l eventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 37 This fusible element wil...

Page 38: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 40 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 39: ...ngthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with your HVACpartners credentials at www mlctraining...

Page 40: ...Company Edition Date 06 20 Catalog No SM186CNV 284ANV 01 Replaces NEW 186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and...

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